Playcore BigToys NAVIGATOR Series Manual

Items listed below Hardware Complete line are included with Hardware Complete Number
Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store
Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any
Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end
protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.
INSTALLATION INSTRUCTIONS:
1. Dig footing holes as shown in Ground Plan. See specific installation sheets for Elevation Views.
2. Refer to specific installation sheets for component attachments, hardware, details, and concrete requirements.
3. Attach 5" Post Top Cover to Uprights using 3/8" x 1/2" P.B.H.C.S. w/Patch. See Detail 612.
4. Attach Single Disk Cabe and Double Disk Cable to Tabs located on Uprights. See Detail 355.
5. Plumb and level the entire assembly and tighten all fasteners.
6. After entire discrete unit is assembled pour concrete footings within 4" to the top and taper away from post for water drainage. Allow
to cure at least 48 hours before use. NOTE: Temporary bracing may be required until concrete cures.
7. When the structure is finished and satisfactory, eliminate sharp points and sharp edges (burring) on installed hardware like bolt,
nuts, etc. Install resilient surfacing material within the use zone of play structure in accordance with ASTM specifications F1292
appropriate for the fall height of each structure. Refer to the safety guidelines.
MAINTENANCE PROCEDURE:
Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately
put equipment out of service until any faulty parts found are repaired or replaced. Also Check all metal parts for rust, paint loss and
touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate
depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection,
maintenance, and repair records for each public-use playground equipment.
Issued/Revised: 09/20/17
1-866-814-8697
Play Systems
BT407 NINA
DESCRIPTION
SWOOP CLIMB
TWISTED TRIDENT
SUSPENDED PLAYSHELL
HELIX SPINNER
SINGLE DISK CABLE
DOUBLE DISK CABLE
UPRIGHT 1
UPRIGHT 2
UPRIGHT 3
HARDWARE COMPLETE
5" POST TOP COVER
3/8" x 1/2" P.B.H.C.S. w/PATCH
3/4" ID BRONZE BEARING
Unless Otherwise Specified, All Units of Measure are Each
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Note: Loctite (supplied by others) should be used on any non-patch hardware.
Parts List
QTY PART NUMBER
1 BT462
1 BT468
1 BT470
1 BT477
2 311536
1 311550
1 404030
1 405503
1 405505
1 311645
3 311349*
6 812049*
6 817451*
SHEET 1 OF 5
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