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Summary of Contents for Getinge CASTLE WD500
- Page 1 INSTALLATION MANUAL CASTLE WD500 WASHER DISINFECTOR IM 6019053500 G EN 2022-03...
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Page 3: Table Of Contents
Contents FOREWORD ........................1 SAFETY ..........................2 Important ................................ 2 The machine must be assembled and installed by ..................2 Isolating device .............................. 2 In an emergency ............................2 When the work is complete, check that ......................3 Use environment ............................3 Product liability ............................... - Page 4 IM 6019053500-G EN Page 4 of 27...
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Page 5: Foreword
FOREWORD This installation manual is intended for installation personnel and users of WD500 washer disinfectors. The user manual describes the design and operation of the machine and the maintenance for which the user is responsible. The purpose of the information in the manual is to ensure safe operation and optimum efficiency. -
Page 6: Safety
SAFETY This machine has been designed with a number of built-in safety devices. To avoid injury, it is highly important not to bypass or disable these safety devices. These safety devices may fail to perform as expected if the operation instructions are not followed. Operator and maintenance personnel shall be trained on the safety of machine before start working. -
Page 7: When The Work Is Complete, Check That
When the work is complete, check that All parts have been installed in accordance with the installation instructions; All screws have been properly tightened; There are no sharp edges on any parts that may come into contact with people and the machine surface has no scratch;... -
Page 8: Other Symbols
Other symbols Manufacturer Date of manufacture Serial number Consult instructions for use IM 6019053500-G EN Page 4 of 27... -
Page 9: Installation
INSTALLATION The floor where the machine is to stand must be flat and level within ±5mm. Pull the machine (on a transport pallet) to the location where it will be installed. Lift the machine off the pallet. ... -
Page 10: Wall-Mounted Installation
Bottom frame Positioning the pallet truck forks Figure 2 Wall-mounted installation The floor around where the machine is to stand shall not be wooden in case of fire spread. The floor shall be solid enough to bear pressure intensity at least 420 kN/m 2 ... -
Page 11: Connecting Electric Power
Service space Figure 3. Mounting in a wall Connecting electric power Installation may only be done by authorized service personnel. Connect electric power to the machine as follows: Install according to CATII power supply. Connect the power supply to the electrical connections of the machine; see the diagram with alternative connection arrangements. - Page 12 Main switch Electrical connection Type plate IM 6019053500-G EN Page 8 of 27...
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Page 13: Alternative Connection Arrangements
Alternative connection arrangements Recommended MCCB: Schneider iC65N 4P D32A for electrical heating models Schneider iC65N 4P D25A for steam heating models Recommended MCCB: Schneider iC65N 3P D32A for electrical heating models Schneider iC65N 3P D25A for steam heating models Power supply: AC380V ± 10%, 3N+PE, 50Hz ± 1Hz Minimum power capacitance: electrical heating model: 20kW, steam heating model: 10kW. -
Page 14: Protect Earth Grounding Information
All the cables must pass through the gland Figure 4 Electrical connection (see alternative connection arrangements) Protect earth grounding information This machine is installed with the mains supply incoming junction box with PE terminal blocks to supply the protect earth grounding function. When installing this machine, please connect the mains supply PE terminal to the PE terminal in wash device's junction box to realize the PE function. - Page 15 Electrical heating model Deion water Hot water valve vave Cold water/cooling water valve Cold water valve Cold water connection Cold water/cooling water connection Hot water connection Deion water connection IM 6019053500-G EN Page 11 of 27...
- Page 16 Steam heating model Deion water Hot water valve valve Cold water/cooling water valve Cold water valve Condensate connection Cold water connection Cold water/cooling water connection Hot water connection Deion water connection IM 6019053500-G EN Page 12 of 27...
- Page 17 Clean side Soiled side Connecting water, steam, waste and dryer Figure 5 . IM 6019053500-G EN Page 13 of 27...
- Page 18 1. Cold water 1700mm above the floor 2. Hot water 1700mm above the floor 3. Distilled water 1700mm above the floor 4. Cold water/cooling water 1700mm above the floor 5. Steam connection 350mm above the floor 6. Condensate connection 350mm above the floor 7.
- Page 19 Figure 7. Connecting a dryer Connect air exhaust from dryer. Air quantity is approx 350 m IM 6019053500-G EN Page 15 of 27...
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Page 20: Ventilation Recommendation
Ventilation recommendation If the machine has cover plate at the top, ventilation adaptation shall be connected to separate fresh air delivery pipe to ensure good ventilation. If possible, the fresh air shall be in temperature ranging from 20° C to 25° C and not exceeding 40° C at most. If no ventilation installed, the machine repeatedly absorbs waste air exhausted by the machine, which cause damage to components due to accumulated high temperature and humidity. -
Page 21: Function Check
Function check Check that the machine is connected to the correct voltage and the waste, water, steam and condensate connections are correctly connected. Open the valve for water and steam. Check that date and time on the touchscreen are correct. ... -
Page 22: Technical Data
TECHNICAL DATA Dimensions Outer dimensions width： 1110 mm depth： 910 mm Height： 1870 mm Chamber dimensions Depth：720 mm Width：665 mm Height：667 mm Volume：314 liters Weight (including water and loadings) Total weight: 350 – 400 Kg Force bearing capacity of feet： 0.85-0.98 kN (Four feet) 3.4 - 3.9 kN/m 2 Pressure Intensity of specific area：... - Page 23 Dist./de-ion. water (optional) Recommended water： The conductivity depends on the expected wash result. (Less than 40μS/cm is recommended) Max. temperature： 60° C (140° F) (see note 2) Connection： ISO G-3/4 100 – 800 kPa (A separate feed pump is required when the pressure Pressure：...
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Page 24: Others
Others Circulation system： Design pressure： 200 kPa Running pressure： Max. 130 kPa Design temperature： 160 ° C (320 ° F) Working temperature： 93° C (199° F) Electrical connection: See alternative connection arrangements. Environment requirements: Humidity： 80% at 31 ° C (87 ° F) 5 –... -
Page 25: Water Quality - Washer Disinfectors
Water quality - washer disinfectors The quality of the water used in all stages of cleaning is important for good results. The water used in each stage must be compatible with: * The material of which the washer disinfector is made * The chemicals used in the process * Process requirements for the various stages of the process The main factors for good water quality are:... -
Page 26: Storage
Storage The product shall be stored in doors with good ventilation and no corrosive gas. Room temperature ranges from －10℃ to 40℃ and relative humidity below 80%. Handling of worn-out washer disinfectors Worn-out electrical and electronic machines consist of recyclable materials. However, they also contain materials that are harmful but necessary in order for the machines to function in a proper and secure way. -
Page 27: Service Protocol
Service Protocol To be used on installation Washer-Disinfector CASTLE WD500 I. Product Project Number Serial Number Description Delivery Date Installation Date Commissioning Date II. Customer Address Contact Name Contact Phone Number Remark III. Checks to be performed before commissioning Step... - Page 28 Step Description Requirement Check Performed Use a medical device electrical safety testing equipment (SECUTEST SIII or Rigel 62353+ or Fluke ESA620 recommended) to check the ground continuity between the earth Conduct a ground connection point to electrical The resistance: mΩ continuity test cabinet, water tank, __________________...
- Page 29 Step Description Requirement Check Performed Open the shut-off valves for Available shut-off valves for water and steam (if water and steam applicable) Make sure that the dosing Dosing system must have system is manually filled detergent with detergent Checking and adjusting door Check the door function by The door can be opened and...
- Page 30 Step Description Requirement Check Performed Start a program on the touchscreen. While the program is running, check: • That the machine fills properly with water • That there is no noise from the circulation pump • Carefully for leaks beneath the chamber. Tighten the hose clamps if there are any leaks •...
- Page 31 Fax +45 45 93 41 20 Phone: +1-800-475-9040 Phone: +48-22 882 06 26 Finland Singapore Getinge Finland AB Getinge International Far East Pte. Ltd. Niittykatu 8 20 Bendemeer Road, FI-02200 Esbo #06-02, Cyberhub Building getinge@getinge.fi Singapore, SG-339914 Phone: +35-89 6824 120...
- Page 32 Getinge Infection Control is the world leading provider of solution for sterile processing in the healthcare sector. We aim to ensure the highest quality and safety at the lowest total cost. We offer complete solutions for a seamless workflow, reducing the risk of contamination while helping healthcare to increase efficiency.
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