Getinge 9120 Installation Manual
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Getinge 9120 Installation Manual

Getinge 9120 Installation Manual

9100 series
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GETINGE 9100-SERIES
INSTALLATION MANUAL
6001341302

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Summary of Contents for Getinge 9120

  • Page 1 GETINGE 9100-SERIES INSTALLATION MANUAL 6001341302...

  • Page 3: Table Of Contents

    TECHNICAL DATA....................... 81 DOSAGE........................85 Hose material on delivery..................85 Available hose materials from Getinge sales companies........85 Recommendations when Getinge Disinfection AB's detergent is used....85 General recommendations for non-Getinge AB detergents........86 Flow monitoring....................86 Starting up......................86 WATER QUALITY......................

  • Page 4: Preface

    Operators and maintenance personnel must have completed training through Getinge Academy. The information in this manual describes the machine as dispatched from Getinge Disinfection AB. There may be differences due to customization for customers or countries.

  • Page 5: Safety Precautions

    The electrical cabinet may only be opened by authorized and trained personnel. • Spare parts may only be obtained from Getinge sales companies. Isolator switch The machine must be preceded by a lockable switch for the electric power supply. The switch must be easily accessible on a wall close to the machine.

  • Page 6: In An Emergency

    ISO 15883 before putting the machine into service. Incorrect use may result in damage to objects and personal injury. Product liability Any modification or incorrect use of the equipment without the approval of Getinge Disinfection AB negates Getinge Disinfection AB’s product liability. This product was manufactured by:...

  • Page 7: Installation Requirements

    (S/N) from the rating plate. TYP:_______________________________________________________________________ SERIENUMMER:____________________________________________________________ Always include the model type and serial number when communicating with Getinge Disinfection AB. Utilities and Specifications Utility requirements and specifications are included on the appropriate rough-in drawings (pit mounted or floor mounted version).
  • Page 8 There are four different models of washer-disinfectors in the 9100 series; see the section Wash chamber interior dimensions, Page 7. The washer comes in modules; see the section Unpacking, Page 12 . Dimension and weight of the largest modules 9120 9125 9128...
  • Page 9 Dosing pumps for detergent The washer-disinfector comes as standard with two dosing pumps for detergent for process chemicals, but a third and fourth can also be installed. This allows the chemical disinfection of e.g. heat-sensitive objects. All dosing pumps for detergents have flow-regulation. Water-saving tanks One or two water-saving tanks can be installed in the service area.

  • Page 10: Tools And Materials Required

    Washers-disinfectors that are floor-mounted come with a split or whole ramp. NetCom Netcom connection Tools and Materials Required The following lists the specific tools and materials required at the installation site. Items marked with an asterisk* are supplied by Getinge Desinfection AB. • Common hand tools • Lever •...

  • Page 11: Installation

    INSTALLATION The washer-disinfector is shipped in separate modules. Only personnel from Getinge Desinfection AB or personnel trained by Getinge Desinfection AB may assemble the modules and install the machine. Before installation, the installation area must be prepared with connections for water, electricity, steam and waste water as per the information in Installation drawings, Page 65, TECHNICAL DATA, Page 81 and Electrical connection, Page 52.

  • Page 12: Unpacking

    Unpacking Packaging 9122 Core Module Glass doors Dryer module Chamber Extension Module Heater, pump & piping module Electrical cabinet Waste water, saving and booster tank Panel package module (load end, unload end) Chamber Floor Module Transformer, complete Module with front panel for service door (option) Packaging L=2850 Packaging L=3020...
  • Page 13 Packaging 9120 Core Module Glass doors Dryer module Chamber Extension Module Heater, pump & piping module Electrical cabinet Waste water, saving and booster tank Panel package module (load end, unload end) Chamber Floor Module Transformer, complete Module with front panel for service door...
  • Page 14 Packaging 9125 Core Module Electrical cabinet Waste water, saving and booster tank Transformer, complete Chamber Floor Module Panel package module (load end, unload end) Glass doors Dryer module Module with front panel for service door (option) Heater, pump & piping module Chamber Extension Module Packaging L=2850 Packaging L=2850...
  • Page 15 Packaging 9128 Waste water, saving and booster tank Electrical cabinet Core Module Chamber Extension Module Panel package module (load end, unload Transformer, complete end) Chamber Floor Module Dryer module Module with front panel for service door Heater, pump & piping module (option) Glass doors Packaging L=2850...

  • Page 16: Assembly

    Assembly Installation begins with assembly of the main modules. This module is affixed to four corner supports. Four wheels could be mounted on the supports to facilitate transportation to the pit. There are two eye bolts that can be screwed into the corner supports. These can be used as lifting aids. •...
  • Page 17 • Adjust the adjustable feet, so the module is level with the floor of the room. If the washer- disinfector is to be installed in a pit, it is a good idea to measure the depth of the pit before adjusting the feet.
  • Page 18 • Remove the packing frame. • Clean the surface where the sealing strip is to be placed. • Place the sealing strips on the two ends of the main module. • Apply silicone in the lower corners of both ends of the module. Apply the silicone from the corner and about 20 cm up along the edge where the strip will be placed.
  • Page 19 • Repeat the following steps (1-4) for modules with a chamber extension. Get one of the modules with chamber extension and adjust the feet so that the module is level with the main module. If the washer-disinfector is to be installed in a pit, it is a good idea to measure the depth of the pit before adjusting the feet.
  • Page 20 Screw the chamber extension module to the main module. Check that the seal is sitting correctly before screwing on the chamber extension modules. Fill the gap between the modules on the inner side of the chamber with silicone, the entire lower part and about 20 cm up the walls.
  • Page 21 • Position the machine correctly. Use a lever to adjust the position of the machine. • Check that the floor of the chamber is level with the floor if installing the washer-disinfector in a pit. Adjust the chamber floor as needed, according to the instructions in previous steps. •...
  • Page 22 • Install the Dryer module. • Position the filter and air duct. Air duct • Install the fan. • Attach the filter and the air duct to the heating element with tension straps. Air duct Heating element Filter Page 22 of 92...
  • Page 23 • Install the two brackets and the support beam between them. Brackets Support beam • Install two distribution pipes inside the chamber. Attach the pipes with a tri-clamp to the water connection on the underside and with two screws at each end. Start by connecting the distribution pipe to the water connection on the service side of the machine.
  • Page 24 • Fit the blower protection cover (the black cover) over the overflow box. Install metal cover over the box. Push the slotted metal flap downwards (90° angle) to keep the blow protector in the proper position. Make sure that the black casing can move freely between the trap and the edge of the casing.
  • Page 25 Risk of crushing when the chamber floor is lowered. • Install the Chamber floor module. Be careful to place the module in the right direction. The loading side on the chamber floor is farther from the marks for the wash cart. Check by measuring or calculating the number of holes before the marks.
  • Page 26 • Place the sealing for the pump module in its groove (A). • Install the pump module with seven screws (B). • Install the profiles for guiding the goods trolley in the machine (adjustable). Place them so that the cart docking aligns exactly with the floor docking. (Normally they are placed in the second line of holes from the wall) Profiles Page 26 of 92...
  • Page 27 • Fit the two upper fittings for the nozzle pipes, (one on either side of the chamber). • Place the springs in the holes of the distribution pipes and place a teflon washer at the top of the spring. • Install the nozzle pipes on both sides.
  • Page 28 • Install the two long, narrow lifting rods with threads and nuts at the top edge and the eyelet at the bottom edge (to tilt the chamber). Screw into the sleeve at the top and tighten the Screw the eyelet to the floor plate (B). locknut (A).
  • Page 29 • Position the six guard rails in the holders on the wall of the chamber. Page 29 of 92...
  • Page 30 • Fit the door seals. Hold the outside of each seal part to prevent the sealing strip bladder from returning to the normal position because of vacuum. Page 30 of 92...
  • Page 31 • Line up the doors with their mountings in the door rails. Fit screws and nuts. Move the door sideways to the middle of the door rail. Push the door upwards to insert the brackets into the rail against the force of the spring, and lower the door into the pit. (If this method does not work because there is too little space in the pit, lower the door into the pit first and then insert from below, so the door can be attached to the brackets.) •...
  • Page 32 • Install the thresholds with three screws on each side. • Place two plastic slider blocks on the moving part of the threshold. Plastic sliding blocks • Place the electrical cabinet with the door facing down. • Fit two temporary supports with four screws and four nuts. Electrical cabinet Wood beams Temporary supports for installing the electrical...
  • Page 33 • Stand the cabinet up with the help of the temporary supports. Place some wooden blocks against the legs of the machine to get the right point of rotation. Note: Make sure that the lifting eyes are correctly tightened. • Hang the cabinet from the top edge of the machine in the main module.
  • Page 34 • Place the lower plastic guide in the hole. • Insert the first of the two upper plastic guides on to the rod and place the rod in the upper bracket. • Insert the rod into the lower plastic guide. •...
  • Page 35 • Fit outer plates with panel (nine screws at the bottom edge and four screws at the top edge). • Install and adjust the black round piece of Delrin so that the threshold plate can be moved easily but is held back by the back edge. •...
  • Page 36 • Install pipe bends (90°) with a tri-clamp. • Attach the link arms from the piston rod to the rod and attach the door closure emergency release spring (two on each side of the machine). Link arm Page 36 of 92...
  • Page 37 • Install the support beams for the “door sealing shafts”. Support leg beam Screws Page 37 of 92...
  • Page 38 • Pull the safety line inside the chamber through the hole in the chamber wall. • Install the bracket with the safety line switch on the outside. Connect the hook from the wire end to the bottle screw. Next connect the bottle screw to the safety wire's switch. •...
  • Page 39 K104 K110 K213 K206 K101 K201 K211 K209 K102 K103 K202 K204 K203 K210 Model 9120 Marking on drawing Quantity Length (mm) Installed/Not installed K 205/106 Not installed K 206/210 2000 Not installed K105 Not installed K 208/213/108/110/209 5 1000...
  • Page 40 Model 9120 Marking on drawing Quantity Length (mm) Installed/Not installed K 211 Not installed K 104 Not installed K 102 Installed K 202 Installed K 101/201 1000 Not installed Model 9122 Marking on drawing Quantity Length (mm) Installed/Not installed K 205/106...
  • Page 41 Model 9128 Marking on drawing Quantity Length (mm) Installed/Not installed K 205/106 Not installed K 206/210 2000 Not installed K105 Not installed K 208/213/108/110/209 5 1000 All installed except K 209 K 204 Installed K 203 Installed K 103 Installed K 107/109/207/212 1000 Not installed...
  • Page 42 • The cables for 24 V must be placed in a cable duct/tray with the munber number K2xx as shown in the illustration on the previous page. All cables for 24 V must be connected to the electrical cabinet via cable duct K202 at the entrance to the cabinet on the right side. If the object to which the cable is to be drawn is on the left side of the cabinet, the cables must be drawn over the machine via cable tray marked K205 above the chamber.
  • Page 43 • Connect the cable from the door modules, soiled side (SS) and clean side (CS, option) to the cable splits. Connect from the SS door equipment to cable split X215 with cables 251... Connect from the CS door equipment to cable split X220 with cables 261... -X257 (C.S) -X267 (S.S) -X256 (C.S)
  • Page 44 • Install the two chamber temperature sensors for the chamber in the chamber wall. • Install the transmitter for differential pressure and the temperature sensor on the dryer unit. Temperature sensor Transmitter for differential pressure Page 44 of 92...
  • Page 45 • The air hoses are secured and coiled at the various loads. Draw the air hoses and attach them as shown in the illustration below and connect them to the respective air valve. PORT B PORT A Y31 DOOR LOCK (CS) DOOR LOCK (SS) RESERVE FILL FROM BOOSTER TANK...
  • Page 46 • Install the heater module with a “tri-clamp”. HW DW Heater module • Install the filter pipe module with a tri-clamp. Strainer pipe module Page 46 of 92...
  • Page 47 • Install the waste water tank with two screws. Secure the hose on the drainage pump with hose clamps. Tanks Hose to drain pump • Install the waste water pipe between tank and drain. Install the hose between the filter pipe and the drain.
  • Page 48 • Install the vent pipe. Vent pipe Page 48 of 92...
  • Page 49 • Install the lower part of the steam pipe in the chamber wall and to the pipe at the heater module. Lower part of steam pipe Page 49 of 92...
  • Page 50 • Install the upper steam pipe unit between the pipe in the lower steam pipe section and the heating element. Attach the module on the chamber wall. • Connect the air hoses to the two valves on the steam pipe unit. •...
  • Page 51 • Install the heat exchanger and let the outer end rest on the support beam. Attach the hose using hose clamps. Do not forget the drainage hose. Heat exchanger Hose The water can leak from the spillway during a process or if a problem arises. •...

  • Page 52: Venting System

    The venting system shall have an air gap of at least 50 mm direct after the exhaust. See drawing no. 5018514 for more information. Not supplied by Getinge Electrical connection The electrical installation may only be performed by an authorized electrician.
  • Page 53 Installation category The electrical installation should be made in accordance with CAT II Main switch Om maskinen värms upp med ånga utan transformator måste maskinen förses med en separat, låsbar brytarenhet i elförsörjningen. Huvudbrytaren ska sitta lättillgänglig på en vägg nära maskinen. Installationen måste utföras och märkas enligt lokala bestämmelser.

  • Page 54: Adjusting The Limit Switch

    Adjusting the limit switch Adjusting the pressure stabilizer The pressure stabilizer is placed on the electrical cabinet and adjusted by pulling up the control knob and then turning it. Adjust the stabilizer so the barometer displays 0.5 MPa of pressure. Open door Manually open the door enough so the entire door is outside the door opening.
  • Page 55 Closed door Close the door manually so the door is symmetrical to the door opening. The mechanical end stop consists of an adjustable angle plate that is adjusted according to the door. With the door in a closed position, adjust the limit switch so it is activated by the door. The switch's mounting allows for horizontal adjustment.
  • Page 56 Crush protection, door The switch for the door's crush protection is adjustable horizontally. Adjust the sensor's position so it is as close to the crush protection plate as possible, without being activated. 15° 15° The sensor's joint can be adjusted as needed to achieve the right position. Check that the point of impact for activated/non-activated switches is distinct and that the breakpoint is not in the switch's outer area.
  • Page 57 Door locking switch Two cylinders are used for door locking. The cylinders are fitted with two sensors, which indicate when the door is locked or unlocked. Sensitivity point Sensor D1/D0 Test digital output (2.1.6.8.2.4) . Activate manual mode for the digital output that controls door locking Place the cylinder in its retracted position and move the sensor outward from the center until the sensor is activated.

  • Page 58: Washer-Disinfector Options

    Washer-disinfector options One or two saving tanks Saving tank 1 Saving tank 2 Page 58 of 92...
  • Page 59 Docking for items cart Cart docking Page 59 of 92...
  • Page 60 Waste cooling Waste cooling Booster tank Booster tank Page 60 of 92...
  • Page 61 Neutralization system for waste water (pH sensor) pH sensor Page 61 of 92...
  • Page 62 Neutralization system for waste water (only time control) Neutralization system for waste water Connection for treated water High-quality water valve Page 62 of 92...
  • Page 63 3rd and 4th dosage pump 3rd dosage pump 4th dosage pump Page 63 of 92...
  • Page 64 Drying filter HEPA-filter Heat exchanger Page 64 of 92...

  • Page 65: Installation Drawings

    Installation drawings 9120, 9125, 9128 two doors, pit installation Page 65 of 92...
  • Page 66 9120, 9125, 9128 one door, left, pit installation Page 66 of 92...
  • Page 67 9120, 9125, 9128 one door, right, pit installation Page 67 of 92...
  • Page 68 9120, 9125, 9128 pit installation Page 68 of 92...
  • Page 69 9120, 9125, 9128 two doors, pit installation Page 69 of 92...
  • Page 70 9120, 9125, 9128 one door, left, floor installation Page 70 of 92...
  • Page 71 9120, 9125, 9128 one door, right, floor installation Page 71 of 92...
  • Page 72 9120, 9125, 9128, front panels service Page 72 of 92...
  • Page 73 9122 double doors, pit installation Page 73 of 92...
  • Page 74 9122 one door, left, pit installation Page 74 of 92...
  • Page 75 9122 one door, right, pit installation Page 75 of 92...
  • Page 76 9122 pit installation Page 76 of 92...
  • Page 77 9122 double doors, floor installation Page 77 of 92...
  • Page 78 9122 one door, left, floor installation Page 78 of 92...
  • Page 79 9122 one door, right, floor installation Page 79 of 92...
  • Page 80 9122, front panels service Page 80 of 92...

  • Page 81: Technical Data

    TECHNICAL DATA UTILITY REQUIREMENTS Utility Connection Pressure, Recommended Comments rec. 9100 measuremen CW = Cold water Tri-clamp ø25 2-8 bar > 100 l/min Alt. connection thread 3/4” See notes 1, 2 and 3 pipe ø18xi Temp. 5-20°C (see Water Quality chapter) HW = Hot water Tri-clamp ø25 2-8 bar...
  • Page 82 OPERATING REQUIREMENTS Surface temp clean and soiled sides <50°C Humidity level Humidity dropping to less than 40% after approx 5 min drying Noise level, see note 14 Approx 65 db (A) Inbuilt machine Radiant heat loss Clean side 2.25 kW Soiled side 0.90 kW Service area 5-10 kW Power consumption...
  • Page 83 Width: 1350 mm Height*: 2440 mm Depth**: 1200 mm 9122 Width: 1560 mm Height*: 2640 mm Depth**: 1200 mm Weight 9120: 250 kg 9122: 280 kg 9125: 250 kg 9128: 250 kg End section 9120 Width: 1315 mm Height*: 2445 mm...
  • Page 84 Notes: It is the customer's responsibility to insure by use of pressure regulators or other means that maximum specified pressures are not exceeded. It is the customer's responsibility to eliminate water or steam hammer conditions should they occur in the service pipes. It is the customer's responsibility to ensure that water supplies are properly protected against internal cross connection according to local building and pipe regulations.

  • Page 85: Dosage

    The hoses in the hose pumps are wear parts with an anticipated service life of one year. Available hose materials from Getinge sales companies Article number Pump hose...

  • Page 86: General Recommendations For Non-Getinge Ab Detergents

    Getinge Disinfection AB's washer-disinfectors are type-tested using Getinge Disinfection AB's own process chemical range, Getinge Clean. The washer-disinfector, including the dosing equipment, is adapted and tested with these agents. If process chemicals with a higher viscosity than 10 cSt are used, there is a risk that monitoring is not working to satisfaction.

  • Page 87: Water Quality

    High concentrations of, and high exposure to, sanitary chemicals may cause corrosion and pitting on stainless steel. Getinge Disinfection AB recommends that water used in the pre-rinsing, washing and final rinsing phases should be of drinking quality in accordance with the guidelines. Recommended water quality is drinking water with max.

  • Page 88: Handling Of Worn-Out Products

    HANDLING OF WORN-OUT PRODUCTS This product and its accessories comply with the requirements in the WEEE directive (Waste Electrical & Electronic Equipment) 2002/96/EC. Worn-out products must be disposed of at recycling stations in accordance with local regulations. If required, contact your reseller for more information. Note: The product may be contaminated and has to be disinfected before recycling.

  • Page 89: Addresses

    E-mail: info@getinge.com.cn getinge.denmark@getinge.com Finland France Germany Getinge Finland AB Getinge France SAS Getinge Vertrieb & Service GmbH Niittykatu 8 BP 49, avenue du Canada Kehler Strasse 31 FI-02200 Espoo ZA de Courtaboeuf 764 37 RASTATT Finland Les Ulis, FR-91942...
  • Page 90 Norway Poland Singapore Getinge Norge A/S Getinge Poland sp. z o. o. Getinge International Far East Pte. Strandveien 13 ul. Osmańska 14, 1366 Lysaker PL-02-823 Warszawa 20 Bendemeer Road, Norway Polen #06-02, Cyberhub Building Phone: +47-23 03 52 00 Phone: +48-22 882 06 26...
  • Page 92 www.getinge.com...

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