Getinge Castle MTP 1800 Series Operating Manual
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Getinge Castle MTP 1800 Series Operating Manual

Getinge Castle MTP 1800 Series Operating Manual

Cage and bottle washer
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OPERATING MANUAL
61301604086 Rev. A
®
SERIES 1800
CAGE AND BOTTLE
WASHER

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  • Page 1 OPERATING MANUAL 61301604086 Rev. A ® SERIES 1800 CAGE AND BOTTLE WASHER...
  • Page 3 USER MANUAL ® SERIES 1800 CAGE AND BOTTLE WASHER Getinge/Castle, Inc. 1777 East Henrietta Road Rochester, New York 14623-3133 Phone: (800) 950-9912 USA Facsimile: (800) 950-2570...
  • Page 4 “Caution” notes alert the user to the possibility of damage to the equipment. CAUTION “Notes” alert the user to pertinent facts and conditions. NOTE This manual contains proprietary information of Getinge/Castle, Inc. It shall NOTE not be reproduced in whole or in part without the written permission of Getinge/Castle, Inc.

  • Page 5: Table Of Contents

    Table of Contents SPECIAL SAFETY INSTRUCTIONS ....vii Section 1 General Description INTRODUCTION ....... . 1–1 Standard Features .
  • Page 6 Section 2 The Control Panel INTRODUCTION ....... . 2–1 TOUCH CONTROL PANEL (TCP) ....2–2 Control Screens.
  • Page 7 Weekly ........4–4 Six (6) Months ....... 4–5 RECOMMENDED SPARE PARTS LIST .
  • Page 8 Automatic Agent Injection System – Time Based . . . 7–12 Agent Neutralization System Non-Monitored ..7–12 pH Monitored ....... 7–13 Power Exhaust .

  • Page 9: Special Safety Instructions

    SPECIAL SAFETY INSTRUCTIONS SPECIAL SAFETY INSTRUCTIONS APPEAR BELOW. READ THEM CAREFULLY BEFORE OPERATING THE UNIT. “Warning” notes alert the user to the possibility of personal WARNING injury. Safety Precautions WARNING — FALL HAZARD: Areas located immediately around the washer may become a fall hazard due to water dripping. For a safe environment, keep the floor clean and dry.
  • Page 10 Daily Checklist p. 3–3 HOT SURFACES: The Chamber could be HOT. Use caution when loading and unloading the Chamber. Emergency Stop p. 3–4 The Electrical Disconnect Switch de-energizes the controls only; it does not remove all power from the washer. Routine Maintenance Schedule—Standard p.

  • Page 11: Section 1 General Description

    Section 1 General Description INTRODUCTION Figure 1–1. , 1800 Series Washers 1800 series units are an automatic, heavy-duty, single chamber, cabinet- type, hydrospray washers. The units are designed to efficiently and thoroughly clean and sanitize cages, bottles, debris pans and utensils used in research animal care facilities.

  • Page 12: Standard Features

    General Description Models and dimensions are listed in Table 1-1. Table 1–1. MTP 1800 Washer CHAMBER SIZE EXTERNAL DOOR MODEL (see note) OVERALL SIZE CONFIGURATION 1810 48” W x 32”H x 34”D 73”W x 82”H x 38.5”D Vertical 1820 48” W x 32”H x 48”D 73”W x 82”H x 52.5”D Vertical 1830...

  • Page 13: Optional Features

    Series 1800 Washers Optional Features • Strip Chart Printer • RS232 Port for Data Download • Double Door Pass Through • Double Door Interlocks for Manual Doors • Powered Vertical Doors with Interlocks • Electric Stainless Steel Sump Heaters • Stainless Steel Treatment Components •...

  • Page 14: Control Panel

    General Description EXTERIOR COMPONENTS Figure 1–2. EXTERNAL COMPONENTS Exhaust Damper Control Panel Emergency Stop Switch Electrical Disconnect Switch Drop Down Door Control Panel Provides a pressure sensitive touch screen for the user that is connect to a Programmable Logic Control (PLC) located in the Control Box. Enables the user to select, program, and monitor processing cycles.

  • Page 15: Alarm (Not Shown)

    Series 1800 Washers Alarm (Not Shown) Sounds an audible alert when: • A cycle is completed (Pulsing/Audible alarm). • A cycle is aborted. • The Programmable Logic Controller (PLC) detects processing problems. Service Area (Not Shown) Contains piping, valves, pumps, control box, manifold drive motor, etc. Dispenser (Option) An optional Chemical Dispenser automatically pumps the required chemical into the water solution held in the sump.

  • Page 16: Door Configurations

    General Description Door Configurations VERTICAL SLIDING DOOR (Models 1810 and 1820 The unit contains a manually operated, counter balanced, vertical sliding door. The door is double wall construction with insulation. A tempered glass, water-tight observation window is provided in both the load and optional unload doors.

  • Page 17: Spray Manifold

    Series 1800 Washers INTERIOR COMPONENTS Figure 1–4. Internal Components (door and front panels not shown) Header Drive Motor Spray Manifold Sump Self Cleaning Debris Filter Spray Manifold Delivers the various wash and rinse spray treatments to the load during a processing cycle.

  • Page 18: Strip Chart Printer

    General Description MOST COMMON OPTIONS Strip Chart Printer A strip chart printer with paper take-up, records all cycle program and in- process performance data. Each cycle program, including time and temperature set points, may be printed on demand. In-process cycle data is automatically printed at the beginning and end of each cycle phase, as well as at the beginning and end of each cycle phase, to provide a chronological time/temperature profile of actual cycle performance.

  • Page 19: Automatic Self-Cleaning Debris Filter

    Series 1800 Washers Automatic Self-Cleaning The output of the wash pump is provided with a self-cleaning debris filter. Debris Filter The filter is attached to the treatment pump and is back-flushed by a ball valve operated by the control system. The filter screen may be accessed without the use of tools.

  • Page 20: Mouse Box Rack

    General Description ACCESSORIES Mouse Box Rack Two stainless steel racks are provided. • Models 1810 and 1830 — have the capacity to process 24 standard mouse shoe boxes per load. (48 boxes per load if the machine is equipped with center washing header.) •...

  • Page 21: Automatic Seven Phase Treatment Cycle

    Series 1800 Washers General Machine Operation Automatic Seven Phase The standard treatment cycle consists of a Prewash, Wash 1 and Soak, Treatment Cycle Wash 2 and Soak, Rinse 1, Rinse 2, Rinse 3, and an Exhaust. All cycle phases are adjustable from 0-60 minutes. All wash and rinse treatments are recirculated under pump pressure.
  • Page 22 General Description RINSE 2 Hot water from the house supply fills the sump and is recirculated through the jet spray system under pump pressure and pumped to drain upon completion. The phase time and temperature are user-programmable from 0 to 60 minutes and from 120 to 190°F respectively. RINSE 3 Hot water from the house supply fills the sump and is recirculated through the jet spray system under pump pressure and pumped to drain upon...

  • Page 23: Section 2 The Control Panel

    Section 2 The Control Panel INTRODUCTION Your unit has one of the following control panels: • TOUCH CONTROL PANEL (TCP), see page 2–2 • LED CONTROL PANEL, see page 2–16 The Control Panel on this unit provides the user with an interface linked to the Programmable Logic Controller (PLC) located in the Control Box.

  • Page 24: Touch Control Panel (Tcp)

    The Control Panel TOUCH CONTROL PANEL (TCP) Control Screens MACHINE CUSTOMER IDENTIFICATION SCREEN CYCLE SELECTION SCREEN Load Unit – Select Cycle – Review Cycle Cycle Cycle Cycle Cycle Cycle Cycle Cycle Press the prompt of the desired cycle of operation Cycle Cycle Cycle...
  • Page 25 Series 1800 Washers REVIEW PROGRAMMED PHASES SCREEN Describes the current cycle selected Describes the current control screen display REVIEW PHASES CYCLE 1 WASH WASH PREWASH SOAK Illuminated prompts indicate phases programmed to operate in this cycle RINSE RINSE RINSE EXHAUST Displays available options for this REVIEW AND START OR PROGRAM control screen...
  • Page 26 The Control Panel Displays current cycle Displays current phase of cycle Displays current alarm CYCLE 1 PREWASH Displays programmed sump temperature parameter NO ACTIVE ALARM Temp Set Displays actual sump REMAIN TIME Displays current remaining time in phase Sump Temp TEMP GUAR’T Fill Temp...
  • Page 27 Series 1800 Washers Program Change Screen CYCLE PASSWORD Press this prompt then enter the password to unlock operators program Enter Change Service Password Password Password This prompt is for Factory authorized personnel This prompt is used for changing the operator's password Press to Unlocked LOCKED...
  • Page 28 The Control Panel Program Wash #1 Screen Displays current cycle CYCLE 1 Displays phase of cycle to be programmed PROGRAM WASH #1 MENU Displays status of phase (press prompt to toggle on) AGENT WASH #1 ON Agent selection prompt allows the programming of two (2) different agent washes, alkaline or acid.
  • Page 29 Series 1800 Washers Program Wash #2 Screen Displays current cycle CYCLE 1 Displays phase of cycle to be programmed PROGRAM WASH #2 MENU Displays status of phase (press prompt to toggle on) AGENT WASH #2 ON Agent selection prompt allows the programming of two (2) different agent washes, alkaline or acid.
  • Page 30 The Control Panel Program Rinse #1 Screen Displays current cycle CYCLE 1 Displays phase of cycle to be programmed PROGRAM RINSE #1 MENU Displays the status of phase (press prompt to toggle on) RINSE #1 ON Displays programmed temperature of sump (Press prompt and key in new parameter) Timer Sump Temp...
  • Page 31 Series 1800 Washers Program Rinse #3 Screen Displays current cycle CYCLE 1 Displays phase of cycle to be programmed PROGRAM RINSE #3 MENU Displays the status of phase (press prompt to toggle on) RINSE #3 ON Displays programmed temperature of sump (Press prompt and key in new parameter) Timer Sump Temp...
  • Page 32 The Control Panel MANUAL MODE SCREEN Press any prompt to activate selected Select Desired components. Press prompt again to stop MANUAL MODE Function/Abort to Quit selected component or "ABORT" to stop all components activated. Treatment Jet Valve Drain Header Pump Off Open Valve Drive...

  • Page 33: Cycle Programming

    Series 1800 Washers Cycle Programming Example: Programming a The following is a SAMPLE cycle along with detailed instructions on how to Sample Cycle program the cycle for your reference. TIME TEMPERATURE TEMPERATURE SAVE/DUMP PHASE AGENT (seconds) (°F) GUARANTEE TO DRAIN Sample Cycle 1—Touch Control Panel Pre-wash Wash 1...
  • Page 34 The Control Panel CYCLE SELECTION SCREEN Programmer should- REVIEW PHASES ➢ Select PROGRAM CYCLE to enter the access screen CYCLE 1 WASH WASH PREWASH SOAK RINSE RINSE RINSE EXHAUST REVIEW AND START OR PROGRAM MAIN START PROGRAM MENU CYCLE CYCLE PRINT CYCLE CYCLE SELECTION SCREEN...
  • Page 35 Series 1800 Washers CYCLE SELECTION SCREEN: Programmer should- ➢ Press PREWASH to set the phase ON. CYCLE 1 ➢ Select TIMER, set phase time to 60 seconds. ➢ Select TEMP, set temperature to 120°F. ➢ Press NEXT PHASE button when all paramteters Program Prewash Menu are set.
  • Page 36 The Control Panel CYCLE SELECTION SCREEN: Programmer should- ➢ Press AGENT WASH #2 prompt to ON. CYCLE 1 ➢ Set phase time to 300 seconds. ➢ Set phase temp to 165°F. ➢ Press temp guarantee button to OFF. PROGRAM WASH #2 MENU ➢...
  • Page 37 Series 1800 Washers CYCLE SELECTION SCREEN: Programmer should- ➢Press RINSE #2 prompt to OFF. CYCLE 1 ➢ Set phase time to 30 seconds. ➢ Set phase temp to 140°F. ➢ Set GUARANTEE to OFF. PROGRAM RINSE #2 MENU ➢Press NEXT PHASE to continue. RINSE #2 OFF Timer Sump Temp...

  • Page 38: Led Control Panel

    The Control Panel LED CONTROL PANEL Key Locations MESSAGE ALARM PRINT GETINGE CASTLE, INC. MTP MODEL 18XX CAGE AND BOTTLE WASHER SELECT REVIEW PROGRAM START CYCLE CYCLE CYCLE LAST PRINT CLEAR MESSAGE SCREEN ENTER EXIT ABORT SERVICE SERVICE ➧ ➧...
  • Page 39 Series 1800 Washers Section 1— Function keys SELECT REVIEW PROGRAM START CYCLE CYCLE CYCLE ENTER EXIT ABORT SERVICE SERVICE MODE MODE EVENT SILENCE PRINT MANUAL PRINT ALARM CYCLE ON/OFF FUNCTION KEY FUNCTION START Start the selected cycle. ABORT Stop all functions of washer. MANUAL MODE Enter the manual mode.
  • Page 40 The Control Panel Section 2— Data Entry keys LAST PRINT CLEAR MESSAGE SCREEN ➧ ➧ NEXT ALARM DELETE MESSAGE PAGE SETUP PAGE HELP TOGGLE DOWN ± Key/Function Used to review last screen Used to receive help Used for the #9 LAST HELP information...

  • Page 41: Control Sequences

    Series 1800 Washers Control Sequences START UP Turn the power on to the unit. The unit runs a diagnostic test. Once the controller runs the test, the display screen shows “MTP Model 18XX Cage and Bottle Washer. The unit is now in the standby mode and ready to be used or programmed.

  • Page 42: Processing Cycle Screen Description

    The Control Panel Processing Cycle Screen Description Standby Screen MESSAGE ALARM PRINT GETINGE CASTLE, INC. MTP MODEL 18XX CAGE AND BOTTLE WASHER SELECT REVIEW PROGRAM START CYCLE CYCLE CYCLE LAST PRINT CLEAR MESSAGE SCREEN ENTER EXIT ABORT SERVICE SERVICE ➧...

  • Page 43: Review Cycle

    Series 1800 Washers Review Cycle REVIEW SCREEN #1. REVIEW SCREEN #2. Pressing PAGE DOWN, user can view all parameters of the selected cycle REVIEW SCREEN #3 Pressing PAGE DOWN, user can view all parameters of the selected cycle REVIEW SCREEN #4 Pressing PAGE DOWN, user can view all parameters of the selected cycle REVIEW SCREEN #5 Pressing PAGE DOWN, user can view all parameters of the selected cycle...

  • Page 44: Manual Mode

    The Control Panel Manual Mode Manual mode allows the user or maintenance technician to test the functions of individual components When MANUAL MODE is selected, the screen shows individual components that may be activated or deactivated. More than one component may be activated or deactivated at the same time. Press PAGE DOWN or PAGE UP to view more components.

  • Page 45: Cycle Programming

    Series 1800 Washers Cycle Programming MESSAGE ALARM PRINT GETINGE CASTLE, INC. MTP MODEL 18XX CAGE AND BOTTLE WASHER SELECT REVIEW PROGRAM START CYCLE CYCLE CYCLE LAST PRINT CLEAR MESSAGE SCREEN ENTER EXIT ABORT SERVICE SERVICE ➧ ➧ MODE MODE NEXT...

  • Page 46: Cycle Selection

    The Control Panel Cycle Selection From STANDBY SCREEN (shown above) Press SELECT CYCLE button (screen shown below). 1. Press CLEAR. 2. Enter the number of the desired cycle (1 through 12) 3. Press ENTER. 4. Press PROGRAM CYCLE. 5. Press PAGE UP or PAGE DOWN until the desired screen appears.
  • Page 47 Series 1800 Washers PROGRAM SCREEN #3. 1. Press PAGE DOWN to view the parameters of the cycle. 2. To change parameters, follow the same steps as outlined in Program Screen #1. PROGRAM SCREEN #4. 1. Press PAGE DOWN to view the parameters of the cycle. 2.
  • Page 48 The Control Panel PROGRAM SCREEN #8. When setting new parameters for DATE and TIME, enter desired changes and toggle SAVE SET to ON PROGRAM SCREEN #9. To protect the program from unauthorized changes, enter a password here to lock out access to the PROGRAMING CYCLE phase of the program. 2–26...

  • Page 49: Example: Programming A Sample Cycle

    120 sec. 185°F Guaranteed Rinse 2 120 sec. 140°F Rinse 3 60 sec. 120°F Save MESSAGE ALARM PRINT GETINGE CASTLE, INC. MTP MODEL 18XX CAGE AND BOTTLE WASHER SELECT REVIEW PROGRAM START CYCLE CYCLE CYCLE LAST PRINT CLEAR MESSAGE SCREEN...
  • Page 50 The Control Panel 1 through 12 to be programmed, then press ENTER. This will bring up the REVIEW CYCLE screen of the phases in that cycle. Using the PAGE UP and PAGE DOWN buttons on the key pad the user can review each phase of that cycle.

  • Page 51: Starting Wash Cycle

    Series 1800 Washers cursor to the temperature and press CLEAR, input 185, then enter. Move the cursor to the guarantee and toggle ON. Once the user has completed the Rinse phase, press the PAGE DOWN button to go on to the final rinse phase. 7.

  • Page 52: Filltemperature Settings

    The Control Panel FillTemperature Settings Turn water to full open setting Turn steam to full open setting (temperature not to exceed 195 If water at full open and steam at full open does not create an out put temperature of 195 F, turn water flow down until 195 F is achieved.

  • Page 53: Section 3 Operating Instructions

    Section 3 Operating Instructions GENERAL MACHINE OPERATION Instructions here apply to the daily operation of this unit. They assume that the unit has been properly installed and pre-tested: that the compartment is clean, cycle selections have been programmed, the liquid supplies are set up, any optional equipment is ready for operation, etc.

  • Page 54: Treatment Schedule

    Operating Instructions The user: • Places the load to be cleaned in the Chamber and closes the Door. • Selects the desired cycle. • Reviews the cycle and presses START on the Control Panel. The unit automatically proceeds through the treatment process and alerts the user when the cycle is complete.

  • Page 55: Daily Checklist

    Series 1800 Washers DAILY CHECKLIST HOT SURFACES: The Chamber could be HOT. Use caution WARNING when loading and unloading the Chamber. Before operating the unit each day: 1. Check the Printer Paper Roll and replace it if necessary. See page 7–4. 2.

  • Page 56: Emergency Stop

    Operating Instructions EMERGENCY STOP BURN HAZARD: Do not open a Washer door during a cycle. This could release hot water through the door opening, WARNING resulting in burns to personnel. Using the EMERGENCY An EMERGENCY STOP switch is provided at the Load Door and Unload STOP Switch Door to immediately terminate all processing functions and activate all visual and audible alarms.

  • Page 57: Section 4 Maintenance

    • LUBRICATE THE PUMP MOTOR our Performance Assurance EVERY SIX 4–5 • CHECK THE GFI SENSOR Plan, contact Getinge/Castle, Inc. MONTHS 4–5 1777 East Henrietta Road, Rochester, NY 14623-3133 or call 1-800-950-9912. A Service Data Manual for this unit may be purchased from Getinge/Castle, Inc.

  • Page 58: Routine Maintenance Schedule-Standard

    Maintenance ROUTINE MAINTENANCE SCHEDULE—STANDARD When required LOADING PRINT PAPER (option) See “Loading Single Paper Ply Paper” on page 7–4. Daily TEST SAFETY SYSTEMS Ensure that two (2) or more individuals are always present for this test. NOTE Test the Personnel Safety System by: Pressing the EMERGENCY STOP button a) Alarm and machine disabled Reset the Emergency Stop button and reset safety system.
  • Page 59 Series 1800 Washers Figure 4–1. AUTOMATIC SELF-CLEANING DEBRIS FILTER FILTER O-RING HOUSING Part # P0015136 FILTER HOUSING FILTER SCREEN Part # B300232A INSPECT THE AUTOMATIC SELF-CLEANING DEBRIS FILTER SCREEN AND SUMP Turn power off. Remove retainer clamp on filter cover Remove the cover, gasket, and filter screen Rinse any debris out of screen Carefully place filter screen back into filter housing...

  • Page 60: Weekly

    Maintenance Weekly CLEAN THE SPRAY JETS AND HEADERS With power turned off, open Chamber Door(s) (a flashlight may be needed). Push the debris through the jet and into the header with a small wire. Remove the flush plugs from the end of the spray headers. In manual mode, fill sump with water and turn pump on for 30 seconds.

  • Page 61: Six (6) Months

    Series 1800 Washers Six (6) Months LUBRICATE THE PUMP MOTOR Re-lubricate the sleeve with a high grade ball and roller bearing grease every six (6) to twelve (12) months as indicated on the motor. CHECK THE GFI SENSOR ELECTRIC SHOCK HAZARD: Only an electrician should WARNING perform this test! Turn on power to the washer.

  • Page 62: Recommended Spare Parts List

    Maintenance RECOMMENDED SPARE PARTS LIST Consumable Stock DESCRIPTION PART NO. Printer Paper - 3.25”W x 3” Diameter Single Ply P0020680 Printer Ribbon P0020681 Lustre Stainless Steel Cleaner/Polish (13 oz.) 61301600026 Door Gasket (1 per door) R0013125 Backup Battery (2/3 AMP, 3V, Lithium) P0020693 Spare Parts Refer to the Customer Manual for a list of recommended spare parts.

  • Page 63: Section 5 Troubleshooting

    Section 5 Troubleshooting PROBLEM PROBABLE CAUSE CORRECTION No power or screen is blank. Building’s electrical supply Set the switch to the on disconnect switch (circuit position. breaker) is off. Primary breaker on Reset circuit breaker transformer tripped. Secondary breaker on Reset circuit breaker transformer tripped.

  • Page 64: Shutting Down The Washer

    Troubleshooting PROBLEM PROBABLE CAUSE CORRECTION Pump pressure is lower than Spray jets missing. Replace spray jets as normal (20-30psi). necessary Header plugs are not in place. Replace as necessary. Pump seals are worn (check Replace as necessary. for water under pump). Self cleaning debris filter may See “INSPECT THE be plugged.
  • Page 65 Series 1800 Washers Screens Activated by Alarms If any of the following messages appear during the cleaning cycle, follow the instructions as noted. If this alarm appears on the screen, the sump has taken too long to fill. 1. Press “ALARM ANSWER”. 2.
  • Page 66 Troubleshooting If this alarm appears on the screen, the thermo-couple wire is broken or disconnected. 1. Trace out the thermo-couple wire (Type K) from the control panel to the sump temperature probe. 2. Repair or replace as needed. If this alarm appears on the screen, the thermo-couple wire is broken or disconnected.
  • Page 67 Series 1800 Washers If this alarm appears on the screen, the “LOAD END EMERGENCY STOP” switch has been pushed. 1. Verify there are no emergency conditions at the load end of the unit. 2. Turn off the main power. 3. Pull button out. 4.
  • Page 68 Troubleshooting 5–6...

  • Page 69: Section 6 Installation Instructions

    Section 6 Installation Instructions INTRODUCTION This section is for convenient customer reference. It summarizes information used for installing the bedding dispenser. Official agreements, pertinent drawings, and related documents are provided separately to the customer by authorized personnel. UNCRATING & EQUIPMENT INSPECTION Before signing the Bill of Lading and accepting the equipment, inspect the outside of the crates for any visible damage.

  • Page 70: Installation /Assembly Checklist

    Installation Instructions INSTALLATION /ASSEMBLY CHECKLIST Once your machine has been inspected for damage and properly uncrated, you are now ready to install the equipment. Installation should be performed by Authorized Service Technicians only. The following should be performed before notifying your installation contractor to insure the smooth installation of your equipment.

  • Page 71: Startup

    Series 1800 Washers STARTUP To ensure proper machine startup, follow these steps: LED Control Panel 1. Ensure that all utilities are properly connected to their respective machine connections and tightened. 2. Verify all incoming power supplied by the customer is as called out on the equipment nameplate.

  • Page 72: Touch Control Panel (Tcp)

    Installation Instructions Touch Control Panel (TCP) 1. Ensure that all utilities are properly connected to their respective machine connections and tightened. 2. Verify all incoming power supplied by the customer is as called out on the equipment nameplate. 3. Verify steam supply meets the requirements called out on the equipment drawings.

  • Page 73: Check-Out Procedure

    Series 1800 Washers CHECK-OUT PROCEDURE Authorized Service Technicians will have the Installation Checkout Sheet for the 1800 Series Cage and Bottle Washer. The Service Technician will verify the unit is operating correctly before leaving the installation site. TECHNICAL DATA SERVICE REQUIREMENTS Utilities and services are furnished by others in accordance with the official drawings for your unit.
  • Page 74 Installation Instructions 6–6...

  • Page 75: Section 7 Optional Equipment

    Section 7 Optional Equipment INTRODUCTION The 1800 Series offers numerous options to meet each customer’s specific needs. This chapter lists the most commonly selected options. Your washer may not have all of the options listed, and could have other specific options. For the options selected with your washer, please refer to your Customer Manual.

  • Page 76: Temperature Guarantee

    Optional Equipment Temperature Guarantee DESCRIPTION All phases of the wash cycle except Soak and Exhaust have the option to select a Temperature Guarantee Mode. When selected, this causes the unit to fill and spray water normally for that phase, without allowing the main timer to start counting down until the setpoint temperature has been attained.

  • Page 77: Rs232 Data Computer Port

    Series 1800 Washers process integrity. Each cycle program can be reviewed and printed on demand. The optional Printer must be selected to have this feature. NOTE Programming is in military time, Fahrenheit or Centigrade temperature. Times and temperatures are expressed in seconds and one degree increments respectively.
  • Page 78 Optional Equipment USER CONTROLS Figure 7–1. PRINT CYCLE When pressed, this will cause the current program to be printed out. Figure 7–2. EVENT PRINT ON When activated (LED on or Green Color), cycle statistic will be printed out automatically during the cycle. MAINTENANCE REQUIRED Change the paper roll as needed.
  • Page 79 Series 1800 Washers 3. Carefully direct the single-ply paper, from the paper roll, down into the guide slot until the paper stops against the feed mechanism. See Figure 7–3. Figure 7–3. LOADING PAPER PAPER PAPER TAKE-UP PAPER HANDLER CARRIAGE ROLL HORIZONTAL ROLLER PAPER...
  • Page 80 Optional Equipment 3. Open the bail. Carefully mount the ink cartridge onto the drive shaft, keeping the ribbon between the plate and the print head. You should hear the ink cartridge snap into place. See Figure 7–4. NOTE Figure 7–4. INK CARTRIDGE LOADING PLATEN BAIL PRINT...

  • Page 81: Removable Center Washing Header

    Series 1800 Washers 5. Release the feed switch. The self-test prints and should look similar to Figure 7–5. Figure 7–5. PRINTER SELF TEST PRINTER INFORMATION Printer MTP # P0020663 Kiosk & Gaming Printer #4700 W/Ribbon 40 Column, 12 Character/Inch, 8 Line/Inch Serial RS-232C, Interface, 9600 Baud Rate Printer Paper MTP #P0020680...

  • Page 82: Internal Chamber Illumination

    Optional Equipment Internal Chamber An exterior vapor proof port and light is provided to illuminate the chamber Illumination interior. Stainless Steel Treatment All components including valves, pump, and piping that come in contact with Components the recirculating treatment solution are 304 stainless steel to provide system life and durability.

  • Page 83: Hot Tap Water Temperature Booster

    Series 1800 Washers Hot Tap Water Temperature An instantaneous steam-to-water heat exchanger is provided to raise the Booster house tap water supply temperature by 80 Figure 7–6. HOT TAP WATER TEMPERATURE BOOSTERThe sump fill WATER SUMP FILL THROTTLING VALVE VAVLE SUMP FILL STEAM TEMPERATURE...

  • Page 84: Automatic Agent Injection System (Optional)

    Optional Equipment Automatic Agent Injection A proportional type injection system is provided to automatically inject user System (Optional) supplied liquid cleaning agent into the sump. At the start of the Wash phase of a cycle, the Chemical Dispenser automatically pumps liquid detergent into the hot water supply held in the wash sump.
  • Page 85 Series 1800 Washers During programming mode, select the agent to be injected during the wash 1 and 2 phase. On text controls, use the TOGGLE button to change from Acid to Alkaline. Figure 7–9. TOGGLE BUTTON BEFORE ACID DETERGENT Manual mode causes the Alkaline detergent pump to be activated for a preset period of time.

  • Page 86: Automatic Agent Injection System - Time Based

    Optional Equipment INLET TUBING Carries liquid from the supply source to the pump. OUTLET TUBING Carries liquid from the pump to the wash sump. Automatic Agent Injection A non-monitored, time based, volumetric type injection system is provided System – Time Based to automatically meter user supplied liquid cleaning agent into the sump.

  • Page 87: Ph Monitored

    Series 1800 Washers pH Monitored TREATMENT SOLUTION pH NEUTRALIZATION SYSTEM – TIME BASED A non-monitored, time based, volumetric type injection system is provided to automatically meter user supplied neutralization agent into the sump, to neutralize highly acidic or alkaline solutions to a neutral pH before discharge to drain to conform to plumbing code requirements.

  • Page 88: Power Exhaust

    Optional Equipment Power Exhaust DESCRIPTION The unit is provided with a stainless steel fan to be mounted on the exhaust plenum system. The fan is interwired with an automatic control system to exhaust residual vapor and hot moist air from the chamber. Figure 7–13.

  • Page 89: Drain Discharge Cool-Down System - Non-Monitored

    Series 1800 Washers Drain Discharge Cool-Down DESCRIPTION System – Non-Monitored Cold tap water is automatically injected into the drain discharge to lower the discharge temperature before entering into the building's drain system. USER CONTROLS None MAINTENANCE REQUIRED The drain discharge temperature must be checked with a calibrated thermometer to ensure the proper amount of cold water is being injected into the drain.

  • Page 90: Mtp Online Diagnostics, Evaluation, And Monitoring) System

    Optional Equipment M.O.D.E.M. (MTP Online DESCRIPTION Diagnostics, Evaluation, and A modem is provided during the warranty period for online service Monitoring) System diagnostics, evaluations, and software upgrades. The M.O.D.E.M. System allows factory software engineering personnel immediate access to the unit’s control system program. Factory service personnel will then be able to troubleshoot, identify system malfunctions, and recommend repair requirements to local maintenance personnel within minutes of a malfunction.

  • Page 91: Accessories

    Series 1800 Washers ADDITIONAL OPTIONS Note: Some Options are not available on all models. Please see the “Additional Options” section of your Customer Manual if your washer has one of these options. • Remote Control Terminal Location • Barrier Flange System for Recessing Through One or More Walls. •...
  • Page 92 Optional Equipment 7–18...

  • Page 93: Introduction

    Appendix A Manual Screens INTRODUCTION The Touch Control Panel is a mult-cycle color graphic microcomputer control system. A total of twelve treatment cycles can be programmed and stored into memory. Manual mode is for those unique cycles that need to be run on occasion and are not part of the normal daily routine.
  • Page 94 CYCLE ACCESS SCREEN CYCLE ACCESS SCREEN Programmer should- CYCLE PASSWORD SERVICE PASSWORD ➢ Press ENTER PASSWORD ➢ Type in correct password “12345”, press ENTER, then press DONE. This will unlock Enter Change Service the system. Password Password Password ➢ Select PROGRAM CYCLE Press to Unlocked LOCKED...
  • Page 95 Series 1800 Washers Index Equipment Installation/Assembly Checklist 6–2 Location 6–2 Acid Treatment System 7–8 Uncrating 6–1 Agent Neutralization System Equipment Startup 6–3 Non-Monitored 7–12 Alarm Screens 5–3 Automatic Agent Injection System 7–10 Time Based 7–12 Filter, Automatic Self-Cleaning Debris 1–5 4–3 Automatic Drain System 7–8 Final Rinse Temperature Guarantee 7–2...
  • Page 96 Index Maintenance 4–1 Daily 4–2 Monthly 4–5 Scheduled Maintenance 4–1 Routine 4–2 Schedule 4–1 Shut-down Procedure 3–1 Six (6) Months 4–5 Shutting Down the Washer 3–4 Weekly 4–4 Spare Parts 4–6 Manual Screens A–1 Stainless Steel Treatment Components 7–8 Introduction A–1 Programming Cycle A–1 Startup Electro-Mechanical Controls 6–5...
  • Page 98 Getinge/Castle, Inc. 1777 East Henrietta Road Telephone (800) 950–9912 Rochester, New York 14623–3133 USA Facsimile (800) 950–2570...

This manual is also suitable for:

Castle mtp 1810Castle mtp 1820Castle mtp 1830Castle mtp 1840

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