Alamo Industrial BUILT SHARPER A120 Operator’s Manual With Parts Listing

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1. PRINT FIRMLY.
2. REMOVE WHITE COPY FOR CUSTOMER RECORDS.
ALAMO INDUSTRIAL
A 1 2 0
Alamo Ind. Model
Purchaser
Last Name
Street & No., RFD,
Box, &/or Apt. No.
City
Dealer
City
I have informed the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable, reviewed the contents of the Operator's Manual
including safety equipment, safe operation, and maintenance, reviewed the Safety Signs on implement (and tractor if possible), and Purchaser's responsibility to
train his operators in safe operation.
IMPLEMENTS: I have explained that Deflectors, Chain Guards, or Solid Skirts must be maintained in good repair and installed except in areas where persons,
vehicles, livestock, or other property will not be endangered by thrown objects and where such safety equipment would prevent the mower's reasonable performance
of its assigned task.
DRIVELINES: I have made certain that all driveline, gearbox, and other shields are in good repair and fastened securely in place to prevent injuries from
entanglement or thrown objects.
HYDRAULIC MACHINES: I have explained the necessity of using clean hydraulic oil, changing filters as instructed, stopping leaks, damage caused by
operating with over-heated oil, caring for hoses, using hoses of proper rating, the necessity of maintaining the specified operating pressure, and the potential
hazard of oil's penetrating the skin.
BOOM-TYPE or FOLDING-TYPE IMPLEMENTS: I have explained that it is not possible to guard against thrown objects when the head is lifted off
ground and that operator is responsible to watch out for persons in the area. I have explained that the lifted mower head or boom can contact overhead
obstructions with damage to cables and telephone lines and possible injury. I have explained that the extended head or boom or retracted boom can contact power
lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards.
I have been instructed on the paragraphs above, received and have been instructed in the contents of the Operator's Manual including safety signs, safety
equipment, safe operation, maintenance, and the potential hazards of unauthorized alteration or modification of the product. I have been informed of the warranty
provisions and know that the warranty is not in effect until this form is received by Alamo Group.
I understand the Implement Guarding statements above and the potential hazards of operating without such guards. I understand that the operator is responsible
for the safety of others in the area. I have examined the product and accept it as being complete and in satisfactory condition with all required guards.
CUSTOMER COPY
Inspection Performed - Warranty and Safety Procedures Explained - Installation Complete
LUBRICATION & HYDRAULICS
o Gearbox Speed Increaser (Oil Levels)
o Hydraulic Oil Level (External. Tank)
o Tractor Hydraulic Oil Level
o Hydraulic Hoses (Not Kinked Tighten Connections)
o Front Pump Drive (Assembly Is Tight And Shaft Properly Aligned)
MOWER
o Spindle And Motor Bolts Properly Torqued
o Spindle Oil Level
o Blade Carrier Bolts Properly Torqued / Retaining Pin In Place
o Mower Cutting Height And Level Adjusted
o Belt Alignment And Tension Adjusted
o Cutting Shaft Bearings Lubricated
o All Hardware Properly Torqued
o Tire And Air Pressure / Lug Nuts (Correct Torque)
o Wheel Bearings (Check, Grease, And Preload)
ATTACHMENTS & INSTALLATION
o Deflectors Front And Rear
o Shredding Attachments
o Correct Blade Rotation Direction
o Axle Arms And Beams
o Tongue And Control Rods (Installed And Adjusted)
o All Bolts - Pins And Nuts (Proper Torque)
Purchaser's Signature _________________________ Date __________ Dealer's Signature ________________________ Date __________
3. REMOVE YELLOW COPY FOR DEALERS RECORDS.
®
WARRANTY REGISTRATION INFORMATION
Serial No.
Dealer's Signature ___________________________________ Date ______________
Purchaser's Signature ___________________________________ Date ______________
PRE-DELIVERY SERVICE
CHECK AND ADJUST OR LUBRICATE AS REQUIRED
See Operator's Manual for Details
MONTH
Purchase Date
First Name
State or
Province
State or
Province
MOWER TO TRACTOR CONNECTION
o Draw Bar Length (Check And Set)
o A-Frame Pivot & Links
o Control Rods (Adjusted Equal)
o Axle Height (Adjusted)
o Cutting Height (Adjust)
o Mount Kit Pre-Operation Check Complete
o Mower Wing (Adjust Level With The Center)
o Mower Wing (Check For Proper Raising Operation)
o C.V. Drivelines (Check Max Turn Radius)
o Pull Type Hitch (Height Adjustment)
o Mounting Hardware Properly Torqued
SAFETY ITEMS
o Protective Shields (Operation And Installation)
o Driveline Clutch (Torque Limiter) (Adjust And Run In)
o Safety Decals (Installed)
o Operator's Manual (Supplied)
o Tractor PTO Shield (Installed)
o S.M.V. Emblem (Installed If Needed)
o Neutral Safety & Cut - Off Switches
o Safety Tow Chain (Installed)
4. MAIL LAST CARD POSTAGE FREE.
DAY
YEAR
M.I.
ZIP
ZIP

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Summary of Contents for Alamo Industrial BUILT SHARPER A120

  • Page 1 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. 3. REMOVE YELLOW COPY FOR DEALERS RECORDS. 4. MAIL LAST CARD POSTAGE FREE. ® ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION MONTH YEAR A 1 2 0 Serial No. Purchase Date Alamo Ind. Model...
  • Page 2 1. PRINT FIRMLY. 2. REMOVE WHITE COPY FOR CUSTOMER RECORDS. 3. REMOVE YELLOW COPY FOR DEALERS RECORDS. 4. MAIL LAST CARD POSTAGE FREE. ® ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION MONTH YEAR A 1 2 0 Serial No. Purchase Date Alamo Ind. Model...
  • Page 3 BEFORE MAILING WARRANTY CARD, MAKE SURE ALL INFORMATION IS LEGIBLE ® ALAMO INDUSTRIAL WARRANTY REGISTRATION INFORMATION MONTH YEAR A 1 2 0 Serial No. Purchase Date Alamo Ind. Model Purchaser First Name M.I. Last Name Street & No., RFD, Box, &/or Apt. No.
  • Page 4 THIS WARRANTY REGISTRATION MUST BE FILLED OUT, SIGNED, AND MAILED WITHIN 30 DAYS OF DELIVERY DATE OF THIS MACHINE. DEALER AND PURCHASER MUST SIGN. ® ATTENTION: ANY CLAIM SUBMITTED TO ALAMO INDUSTRIAL WILL BE REFUSED UNTIL COMPLETED, SIGNED WARRANTY REGISTRATION CARD IS ON FILE.
  • Page 5 A120 ROTARY MOWER Rev 03-13 P/N 00767311 OPERATOR'S MANUAL with PARTS LISTING ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-9595 © 2013 Alamo Group Inc.
  • Page 6: Warranty Information

    TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 8: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ............................1-1 Decal Location .............................. 1-5 INTRODUCTION SECTION ........................2-1 ASSEMBLY SECTION ..........................3-1 A-Frame Assembly ............................3-2 Tail Wheel Assembly - Lift Type ........................3-3 Tongue Assembly - Pull Type ........................3-4 Axle Assembly - Pull Type ........................... 3-4 Control Rods ..............................
  • Page 9: Safety Section

    SAFETY SECTION Safety Section 1-1...
  • Page 10 SAFETY A safe and careful operator is the best operator. Safety is of primary importance to the manufac- turer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 11 SAFETY Si no lee Ingles, pida ayuda a alguien que PELIGRO! ¡LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 12 SAFETY Never allow children or other persons to ride on the Tractor or Implement. DANGER! Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SGM-11) WARNING! Do not mount the Tractor while the tractor is moving.
  • Page 13 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condi- tion and operate properly.
  • Page 14 SAFETY DANGER! Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Children can cause the Implement to shift or fall crushing themselves or others. (SG-25) WARNING! Do not exceed the rated PTO speed for the Implement.
  • Page 15 SAFETY DANGER! All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox Shields, Hydraulic Tank Shields, and Retractable Door Shields should be used and main- tained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components.
  • Page 16 SAFETY DANGER! Replace bent or broken blade with new blades. NEVER ATTEMPT TO STRAIGHTEN BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) Do not mow with two machines in the same area except with Cab tractors with the windows closed. WARNING! (SGM-11) DANGER!
  • Page 17 SAFETY WARNING! Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over.
  • Page 18 SAFETY In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals.
  • Page 19 SAFETY ITEM PART NO. LEVEL DESCRIPTION 00725746 PELIGRO Translate Safety Material 00749117 DANGER Multiple Hazard 00756004 2[3(4)] DANGER D/L Shield missing. Do Not Operate 00756005 2[3(4)] DANGER Rotating Driveline/Entanglement/all Shields 00756059 0(1) WARNING Oil Leak Detection 00756494 DANGER Driveline Hazards 02925100 INSTRUCT Alamo Parts, Rotary Mowers 00769736...
  • Page 20 SAFETY 22 11 24 22 3 4 ITEM PART NO. LEVEL DESCRIPTION 00725746 PELIGRO Translate Safety Material 00749117 DANGER Multiple Hazard 00756004 2[3(4)] DANGER D/L Shield missing. Do not operate 00756005 2[3(4)] DANGER Rotating Driveline/Entanglement/all shields 00756059 0(1) WARNING Oil Leak Detection 00756494 DANGER Driveline Hazards...
  • Page 21 SAFETY 5 - 00756059 3 - 00756004 9 - 00769737 4- 00756005 8 - 00769736 14 - 0073613 21 - 00757139 A120 02/96 Safety Section 1-13 © 1999 Alamo Group Inc.
  • Page 22 SAFETY 15 - 00763977 6 - 00756494 16 - D114 OPERATE THIS MACHINE WITH 13- 00764848 540 RPM TRACTOR P.T.O. SPEED 16 - D103 19- D138 17 - D132 1 - 00725746 18- D137 A120 24 - 00771342 22 - 02960766 2 - 00749117 - Not Shown 7 - 02925100 (See Inside Front Cover of Manual)
  • Page 23: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1...
  • Page 24 INTRODUCTION This Rotary Mower is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Mower using standard and optional equipment.
  • Page 25 INTRODUCTION LIFT TYPE MODEL PULL TYPE MODEL These mowers are available in lift-type and pull-type. These rugged Mowers are designed for medium-duty work, including grass, weeds and material up to 2" in diameter. DANGER For Non-Agricultural use, OSHA, ASAE, SAE, and ANSI standards require the use of Chain Guards, Deflectors, or Solid Skirts at all times.
  • Page 26: Before Operating This Machine

    INTRODUCTION ATTENTION OWNER/OPERATOR BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and Mower. 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Mower.
  • Page 27: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1...
  • Page 28: A-Frame Assembly

    ASSEMBLY The A120 Mower will attach to most tractors with Cat. II & III and II & III Quick Hitch. The A120 can be purchased for tractors with 540 or 1000 RPM PTO. DEALER SET-UP INSTRUCTIONS Assembly of this mower is the reponsibility of the Alamo dealer. The mower should be delivered to the owner completely assembled, lubricated, and adjusted for normal cutting conditions.
  • Page 29 ASSEMBLY A-FRAME ASSEMBLY - LIFT TYPE (Cont'd) (FIGURE 1) ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION A-Frame - RH Bolt Bolt A-Frame - LH Bolt Brace Bolt Brace Clip Washer Bushing 1-1/8OD x 9/16Lg Bushing 1 1/4 x 2 1/8 Lg Spacer Bushing Spacer...
  • Page 30: Control Rods

    ASSEMBLY CAUTION The Components of these machines are quite heavy. Block all components up securely before working under or putting extremities under such parts. TONGUE Insert tongue lugs between mainframe uprights and retain using Bushings & Special Pins. Insert Retaining Clip to Special Pins. FIGURE 3. AXLE ASSEMBLY Attach the Rear Axle to the lugs on the rear of the Mainframe using (4) 3/4 x 3-1/2 bolts (#1), (1) 3/4 x 3 bolt (#2), (5) bushings (#3), (5) Locknuts (#4) and (4) Flatwashers.
  • Page 31: Offset Tongue

    ASSEMBLY OFFSET TONGUE FIGURE 8 NOTE: On Offset Models tension the left rod to carry majority of weight. Adjust length of right control rod to be approximately 1/8" longer than left rod. Assembly Section 3-5 A120 02/96 © 1999 Alamo Group Inc.
  • Page 32: Mower Leveling

    ASSEMBLY MOWER LEVELING Often when the unit is first assembled and placed on a horizontal surface, the cutter is not level front to rear or side to side. Proper leveling must be obtained in order to prevent skid shoes from plowing in the dirt and to obtain a clean, level cutting performance.
  • Page 33: Hydraulic Or Manual Lift

    ASSEMBLY HYDRAULIC OR MANUAL LIFT Attach the Spring Assembly option (Figure 9) to the lug on the mower deck behind the Center Gearbox. Retain using 3/4 x 3 capscrew and locknut. Install the Hydraulic Cylinder (Figure 9) or the manual Ratchet Lift Screw 1"x2 3/4(Figure 10) between the Axle Center Lug and the Lug directly behind the Center Gearbox.
  • Page 34: Shields, Guards, And Deflectors

    ASSEMBLY SHIELDS, GUARDS, AND DEFLECTORS Shields, Guards, and Deflectors are provided for the protection of the operator and bystanders. The Manufacturer strongly recommends the use of Protective Shielding at all times. Do not operate the machine without Shields in place. A.
  • Page 35 ASSEMBLY CHAINGUARD (EXTRA EQUIPMENT) Front Chain Guards (Figure 14) 1. Attach the right and left Chain Guard assemblies (1) to the mower with 1/2" x 1-1/4" Bolts (2), Flatwashers (3), and Locknuts(4). LEFT RIGHT FIGURE 14 Rear Chain Guards (Figure 15) 1.
  • Page 36: Driveline Attachment

    ASSEMBLY DRIVELINES ATTACHMENT (Figure 15) Before starting assembly, make certain that all paint, dirt, and grease are removed from gearbox shaft (1). To ease assembly apply a light coat of grease to splines and assemble. Do not assemble a driveline without a shield. 1.
  • Page 37: Check Chains

    ASSEMBLY CHECK CHAINS (EXTRA EQUIPMENT) FOR LIFT-MODELS (Figure 17) Check Chains are available for attachment to front of Mower as an accessory. Check chains are used to control cutting height and especially to allow Mower to be lowered to the same preset cutting height effortlessly. Install lower end of check chain (4) to hitch ears (6) through lower holes (7) using bolts, nuts and lockwashers(8).
  • Page 38 ASSEMBLY Attaching Jackshaft Bearing Support. Insert the splined end of jackshaft into the Bearing Support, (Figure 19), and attach the Jackshaft Bearing Support to the JACKSHAFT Tongue Lugs as shown. Insert bushing (item 1) into Bearing Supports, install 5/8 x 8 capscrew (item 2) with flatwasher (item 3) against bushing, and install locknut (item 4) and tighten securely.
  • Page 39: Operation Section

    OPERATION A120 02/96 Operation Section 4-1 © 1999 Alamo Group Inc.
  • Page 40: Mower Preparation

    OPERATION The safe operation of this machine is the responsibility of the operator. The operator should be familiar with the cutter and tractor and all safety practices before starting operation. This cutter is designed primarily for weed and grass control. It is equipped with suction Blades. Recommended cutting speed for most conditions is from 2 to 5 mph.
  • Page 41: Tractor Preparation

    OPERATION TRACTOR PREPARATION Ballast An implement code of 7.85 has been assigned to the fully-equipped Lift-Type A120 mower so that you can determine the tractor front ballast requirements. Refer to your tractor Operator’s manual for the code number and ballasting requirements. WARNING! Do not operate with less than 20% of tractor’s gross unballasted mass on front Wheel with Shredder in transport position.
  • Page 42: Attaching Mower To Tractor - Pull Type

    OPERATION Attaching Mower To Tractor - Pull Type Block the mower wheels in place and use the Parking Jack to raise to the Tongue Clevis to the correct attaching height. Adjust the tractor drawbar to proper length to provide dimensions shown in figure 3 for proper Driveline attachment at 540 or 1000 RPM PTO speed as indicated on the Mower.
  • Page 43: Parking Jack Adjustments

    OPERATION PARKING JACK ADJUSTMENT Tongue is equipped with jack mounting which can be rotated approximately 15 degrees in each direction so that jack may always be positioned in a near vertical position. Loosen nut A, install parking jack, and then rotate until jack is vertical. Retighten nut A. Figure 5. FIGURE 5 NOTE: Always place jack foot on firm surface or place board under jack for support.
  • Page 44: Cutting Height Adjustment

    OPERATION CUTTING HEIGHT ADJUSTMENT WARNING! Avoid personal injury! Be sure tractor engine is off, key is removed, and ALLOW BLADES TO STOP TURNING before dismounting to make adjustments. Important: Avoid very low cutting heights. Striking the ground with blades gives the most damaging shock loads a cutter can encounter and will cause damage to cutter and drive.
  • Page 45: Starting And Stopping Cutter

    OPERATION STARTING & STOPPING CUTTER Power for operating mower is supplied from tractor PTO. Refer to your tractor manual instructions for engaging and disengaging the PTO. Always engage the PTO at low engine rpm. Always operate at recommended PTO speed of 540 or 1000 RPM. Learn how to stop tractor and cutter quickly in case of an emergency. IMPORTANT: Stop mower and tractor immediately upon striking an obstruction.
  • Page 46: Detaching And Storing Cutter

    OPERATION DETACHING AND STORING Lower the Mower to the Gound. Park the Tractor with the transmission in the correct gear (Automatic Transmission--Park; Standard Transmission--Neutral). Set the parking brake, shut off the engine, and remove the key. Wait until the PTO stops rotating before getting down from the tractor. Disconnect the Driveline from the tractor PTO.
  • Page 47 OPERATION LIFT TYPE Raise mower and watch the Driveline as it approaches the colored tape. If the distance between colored tape and the end of the outer shield tube is 1-9/16" or less Drive Tubes should be shortened per Figure 10. Always maintain 1-9/16"...
  • Page 48 OPERATION SPECIAL INSTRUCTIONS FOR ROUGH TERRAIN OPERATIONS Pull Type Only When crossing ditches with steep banks or going up sharp inclines, it is possible to “bottom out” the Driveline that connects the tractor PTO to the Gearbox on mower. Note: To bottom out means that the Inner Shaft has penetrated into the Outer Housing to its maximum depth until the Assembly becomes solid - it can shorten no more.
  • Page 49: Troubleshooting

    OPERATION TROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY NOT CUTTING CLEAN Blades dull. Sharpen or replace Blades. Blade rotation incorrect. Use correct Blade for Carrier. Using Straight Blades. Use Fan Blades in grass. Carrier RPM too low. Increase PTO speed. Mower not leveled. Adjust machine level (in very heavy weeds, 1/2"...
  • Page 50 OPERATION TROUBLESHOOTING (Continued) PROBLEM POSSIBLE CAUSE REMEDY BROKEN CROSS OR Load too high for joint. Use protective device with joint. CUPS Check joint angles and phasing. Slow down or raise Mower. (See Clutch Maintenance) END GALLING OF Speed too high. Reduce speed to 540.
  • Page 51 OPERATION TROUBLESHOOTING (Continued) PROBLEM POSSIBLE CAUSE REMEDY GEARBOX Damaged Oil Seal. Replace Seal. LEAKING No Oil Seal. Install Oil Seal. Oil too light. Use EP140. Bent Shaft. Replace Oil Seal and Shaft. Oil Seal race rough. Replace Shaft or repair Race. Oil Seal installed wrong.
  • Page 53: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1...
  • Page 54: Lubrication Information

    MAINTENANCE Before operating your Rotary Cutter, make sure it is properly lubricated and thoroughly inspected. Only a minimum of time and effort is required to regualary lubricate and maintain this machine to provide long life and trouble free operation. WARNING! Always disengage the PTO before raising the Rotary Cutter for transporting or making adjustments.
  • Page 55: Gearbox

    MAINTENANCE GEARBOX The Gearbox has been filled with lubricant to the Test Plug Level prior to shipment. However, you should check the oil level at Test Plug before operating, and frequently thereafter. The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking. It is recommended that the oil level plug be removed after every 8 to 10 hours of operation and oil added until it runs out Test Plug hole.
  • Page 56: Driveline

    MAINTENANCE DRIVELINE LUBRICATION Grease Fittings are located on the Cross Assembly of each U-Joint and on the telescoping tubes. Grease the U- Joint after each 8 hours of use. FIGURE 6. Do not force grease through the Needle Cup Assemblies. Grease the telescoping tubes after every 8 hours use.
  • Page 57: Blades

    MAINTENANCE WARNING! When attaching PTO yoke to tractor PTO shaft, it is important that spring-activated locking collar slides freely and locking balls are seated in groove on PTO shaft. A loose shaft could slip off and result in personal injury or damage to cutter. BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition.
  • Page 58: Blade Carrier Removal

    MAINTENANCE BLADE REMOVAL To remove blades for sharpening or replacement, remove the cover plate on deck of cutter near gear box. Remove lock nut from blade bolt. NOTE: Inspect lock nut after removal and replace if threads are damaged. Always replace nut when replacing blade bolt. When installing blades be sure and check blade bolt pivot diameter for wear.
  • Page 59 MAINTENANCE SLIP CLUTCHES Avoid overheating of clutches caused by too long or too frequent slipping of the clutch since this can damage the friction plates and clutch . SEASONAL CLUTCH MAINTENANCE It is important that the clutches slip when an obstacle or load heavier than the clutch setting is encountered. Before using the cutter each season, use the following procedure to make sure the clutch will slip and give the overload protection required.
  • Page 60: Storage

    MAINTENANCE STORAGE Your rotary mower represents an investment from which you should get the greatest possible benefit. Therefore, when the season is over, the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season. The following are suggested storage procedures: 1.
  • Page 61 MAINTENANCE TOOLS NEEDED FOR DISASSEMBLY AND ASSEMBLY OF DIVIDER GEARBOX Caulking Gun w/Silicon Retaining Ring Pliers Impact Wrench 3/16" Punch Ball Pin Hammer 10 mm & 14 mm Socket Torque Wrench BE CERTAIN TO CLAMP OR SECURELY SUPPORT THE GEARBOX AND SUB-ASSEM- WARNING BLIES TO PREVENT INJURIES TO HANDS AND FEET DUE TO INADVERTENT DROPPING OR FALLING OVER.
  • Page 62 MAINTENANCE ITEM QTY. DESCRIPTION Seal Cap - Side Gear - 14 Tooth Spacer Pipe Plug Shaft Housing Bearing Lockwasher Bolt Gaskets (includes 0.40, 0.25, & 0.30) Cap - Hub Input FIGURE 11 Adjusting Nut Cotter Pin Seal Shaft Gear - 17 Tooth Pipe Plug Vented (not illustrated) A120 02/96...
  • Page 63 MAINTENANCE Disassembly and Assembly Procedures for T-BOX Refer to figure ____ for location of all item numbers in procedures. Remove Main Input Shaft Step I. Drain oil from gearbox. Place gearbox on appropriate work surface. Remove 8 bolts retaining input housing hub.
  • Page 64 MAINTENANCE points. If preload to tight shims must be added under side cap opposite gear. Step VI. Input Hub Assembly Press bearing cups into hub making sure they are fully seated. Press bearing cone onto shaft properly seated against shaft shoulder. Assemble shaft into hub (12), add second bearing cone and gear. Apply a thin coat of Liquid Lock (such as Locktite #271) to the shaft threads.
  • Page 65 MAINTENANCE 20,21,22 29,30,31 ITEM DESCRIPTION Casing Bearing, Lower Output Seal, Lower Output Nut, Slotted Cotter Pin Shaft, Output Gear, Output Nut, Slotted Cotter Pin Bearing, Upper Output, Inner & Outer Input Spacer, Long Lockwasher Bolt, Top Cover Plug, Pressure Vent Washer, Sealing Cover, Top Inspection Gasket, Top Cover...
  • Page 66 MAINTENANCE RIGHT ANGLE GEARBOX (OUTBOARD) ASSEMBLY & DISASSEMBLY PROCEDURES INPUT SHAFT REMOVAL Step 1. Place Gearbox on appropriate work surface. Step 2. Remove Vent Plug (item #16) or Complete Top Cover (item #18) Step 3. Turn Gearbox upside doan allowing Oil to drai from gearbox into catch pan for proper disposal. Step 4.
  • Page 67: Input Shaft Removal

    MAINTENANCE Step 6. Using Soft Metal (Brass or Aluminum) Pin Strike both ends of Shaft with a hammer and recheck the Bearing Pre-Load, This is to ensure Bearings and components are centered and seated. If Bearing Pre-Load is OK insert Cotter Pin (item # 11) and Bend ends. Step 7.
  • Page 69: Parts Section

    PARTS SECTION Parts Section 6-1...
  • Page 70: Parts Ordering Guide

    PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual.
  • Page 71 PARTS TABLE OF CONTENTS A-Frame ............................... 6-6 Axle Assembly ............................. 6-9 Blade Pan Assembly ..........................6-23 Caster Assembly ............................6-13 Chain Guard Assembly - Front ....................... 6-33 Chain Guard Assembly - Rear ........................ 6-34 Control Rod Assembly ..........................6-8 Cylinder, Hydraulic ........................... 6-36 Deflector Assembly - Front ........................
  • Page 72 GENERAL ASSEMBLY - LIFT TYPE 12, 13 4, 11 ITEM PAGE NO. DESCRIPTION 6-16 Main Driveline A-Frame 6-31 Deflectors 6-22 Shield - Outer Driveline 6-26 Outer Gearbox 6-30 Skid Shoes 6-14 Tailwheel 6-13 Caster Wheel 6-23 Blade Pan (Not Shown) 6-24 Divider Gearbox 6-15...
  • Page 73 GENERAL ASSEMBLY - PULL TYPE 18, 19 8, 17 ITEM PAGE NO. DESCRIPTION 6-19 Jackshaft 6-21 Support - Jackshaft Tongue 6-17 Driveline 6-31 Deflectors 6-30 Skid Shoes Control Rods 6-22 Shield - Outer Driveline 6-26 Outer Gearbox 6-36 Hydraulic Cylinder 6-12 Spring Shock (Not Shown) 6-10...
  • Page 74 A-FRAME ASSEMBLY - CAT II & III ITEM PART NO. DESCRIPTION 0758550010 Wldmt. A-Frame - (RH) 0758550020 Wldmt. A-Frame - (LH) 00766516 Bar, Front Brace 00766515 Bar, Rear Brace 0758550070 Bushing 5JRC16140 Nut Toplock 0758550030 Spacer 00037100 Bolt 02959391 Bolt 00009500 Bolt 00037200...
  • Page 75: Tongue Assembly

    TONGUE ASSEMBLY ITEM PART NO DESCRIPTION 00748807 Clevis Weldment 02712500 Bolt 02030300 00755305 Bolt 00760941 Jack Tube Mount 00001400 Washer 00765810 Tongue Weldment 00757478 Spring Washer 00695100 Nut, Toplock 5/8 NC PLC 00759275 Washer 8343 Hose Holder 00748823 Bolt 00758146 Tongue Pivot Pin 2196 Clip...
  • Page 76 CONTROL ROD ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 00762147 Control Rod Assy 743031 Control Rod, Wldt, L.H. Thds 584042 Control Rod, Wldt. R.H. Thds 421062 Nut, Adjusting 651102 Rod Pin, Control 5C1490 Nut, Jam 15B1200 Washer 00755153 Pin, Cotter A120 02/96 Parts Section 6-8 ©...
  • Page 77: Axle Assembly

    AXLE ASSEMBLY Ref. 2 & 3 ITEM PART NO. DESCRIPTION 00762106 Center Axle Weldment 00761175 Left Hand Axle Arm Weldment 00761073 Right Hand Axle Arm Weldment 00761174 Flat Clamp 00759561 Bushing 00554600 Ratchet Jack Assembly 00037100 Bolt 00037200 Locknut 00007800 Bolt 8327 Bushing...
  • Page 78: Wheel Assembly

    WHEEL ASSEMBLY Wheel Group (Quantities Shown for 1-Cutter, Complete) ITEM PART NO. QTY. DESCRIPTION 00008700 Wheel 00025200 Laminated Puncture-Proof Tire & Wheel Assembly 00749700 Used 14" Airplane Tire/Wheel (Not Shown) 00749698 Implement Tire/Wheel (Not Shown) A120 02/96 Parts Section 6-10 ©...
  • Page 79: Wheel Hub Assembly

    WHEEL HUB ASSEMBLY ITEM PART NO. DESCRIPTION 00756576 Bearing Cup(Outside) 00750434 Bearing Cone(Inside) 00756577 Bearing Cup(Inside) 00756488 Stud Bolt 00750614 00756490 Bearing Adjusting Nut 00750616 Seal 00756493 Washer 00756492 Dust Cap 00000400 Cotter Pin 00003500 Grease Fitting 00756489 Wheel Hub 0371242102 1 Bearing Cone(Outside) 00756001...
  • Page 80 SPRING SHOCK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 00759191 Spring Shock Assy 00759190 Spring Shock Weldment 00759189 Angle Bracket Weldment LH 00759188 Angle Bracket Weldment RH 371063A Spring 02782100 Bolt 8354 02822500 Washer 00606000 Cotter Pin 02030300 Locknut 00750952 Bolt 00761199 Spacer 00695100...
  • Page 81 CASTER ASSEMBLY - LIFT TYPE ITEM PART NO. DESCRIPTION 0585020200 Caster Assy 373024 Wheel Assembly 373024A Tire 373024B 8" Dia. Wheel (Bolted Assy) 373024D Hub Assembly (with bearings and seals) 00750621 Bearing Cup 373024F Bearing Cone 373024E Grease Seal 00752670 Grease Fitting (Threaded) 00600000 Grease Fitting (Drive in)
  • Page 82 TAILWHEEL ASSEMBLY- LIFT MODEL ITEM PART NO. DESCRIPTION 00762127 Beam Weldment 4744 Beam Support Weldment 4745 Bracket 02845800 Bolt 00695100 Nut, Toplock 5/8 NC PLC 00748823 Bolt 00001800 Locknut TLM 1/2 NC PLC A120 02/96 Parts Section 6-14 © 1999 Alamo Group Inc.
  • Page 83 DRIVELINE - OUTER 2 Complete Assemblies Required per Machine ITEM PART NO. DESCRIPTION 00762116 Driveline Assy 00762583 Weldment - Sleeve 00762215 Rubber Disc Assembly 00762216 Spider 00759276 Locknut 00752661 Bolt 3167 Set Screw 5C6160 Jam Nut 00756077 Washers 00762930 Bushing 00764386 Grease Fitting 00766475...
  • Page 84 DRIVELINE - LIFT TYPE 540 & 1000 RPM 540 RPM 1000 RPM 00761322 00761325 ITEM PART NO. PART NO. DESCRIPTION 00756075 00756075 Slip Clutch(w/ Spring) *Obsolete 00756075A 00756075A Slip Clutch(w/o Spring) 00752896 00752896 Cross Journal Set 00754153 00754153 Inner Yoke 00762735 00762735 Hardened Inner Tube...
  • Page 85 DRIVELINE - PULL TYPE 540 & 1000 RPM 17,18 15,16 540 RPM 1000 RPM 00760898 00760902 ITEM PART NO. PART NO. DESCRIPTION 00757144 00757144 Collar Kit 00752883 00760002 Complete Collar Yoke 00752896 00752896 Cross Journal Set 00754154 00754154 Outer Yoke 00754167 00754167 Roll Pin...
  • Page 86: Slip Clutch Assembly

    SLIP CLUTCH ASSEMBLY P/N 00756075 P/N 00756075A P/N 00759985 P/N 00759985A (Obsolete) NOTE: The difference between P/N 00756075(A) & P/N 00759985(A) is the torque on the bolts. P/N 00756075(A) is 900ft/lbs and P/N 00759985(A) is 1100ft/lbs. (*Obsolete see note below) 00759985A 00759985 00756075A...
  • Page 87 JACKSHAFT - PULL TYPE ITEM PART NO. DESCRIPTION 00761470 Jackshaft Assy 00759985 Slipclutch (w/ Spring) *Obsolete 00759985A Slipclutch (w/o Spring) 00752896 Cross Journal Set 00754154 Outer Yoke 00754167 Roll Pin 00762604 Outer Tube & Shield Support 00761075 Shield Support 00762605 Inner Tube w/Spline 00754332 Retaining Collar...
  • Page 88 SLIP CLUTCH ASSEMBLY P/N 00759985 P/N 00759985A (Obsolete) (*Obsolete see note below) 00759985 00759985A ITEM PART NO. PART NO. DESCRIPTION 00754302 Flange Yoke 00755599 Clutch Support 00766810 Pressure Plate 00754314 Plate with Holes 00754202 Lining Ring 00754301 Bushing 00754303 Spring 00755600 Nut &...
  • Page 89 JACKSHAFT SUPPORT - PULL TYPE FLUSH SIDE NOTE: Install bearing assembly with flush side toward tractor. ITEM PART NO. QTY. DESCRIPTION 00764455 Flat Bearing Support 02956953 Bolt 00016400 Bolt 00764416 Bearing and Housing Assembly 00764417 Bearing 00764457 Spacer 0811180520 Bushing 00001800 Locknut TLM 1/2 NC PLC 00001400...
  • Page 90 SHIELDS ITEM PART NO. QTY. DESCRIPTION 00761405 Weldment Bracket 00760909 Shield Front 00763236 Weldment Bracket 00762113 Weldment Shield 5F8130 Wing Nut 00751693 Bolt 00022200 Lockwasher 00758659 Bolt 00002700 Flatwasher 00011700 Lockwasher 00019700 Flatwasher 00023500 Flatwasher * Existing Hardware A120 02/96 Parts Section 6-22 ©...
  • Page 91 BLADE PAN ASSEMBLY NOTE: Offset Model uses 8589A Blade ONLY. ITEM PART NO. QTY . DESCRIPTION 8589A Blade (CCW Rotation) 8590A Blade (CW Rotation) 8251 Bolt 00770392 Weldment - Dishpan 00758579 Washer 5JRC16140 Locknut 9216 Washer A120 02/96 Parts Section 6-23 ©...
  • Page 92 GEARBOX - DIVIDER 540 RPM ITEM PART NO. DESCRIPTION 00760880 Gearbox Assy 00758653 Seal 00762516 Cap - Side 00758693 Gear - 13 Tooth 00758657 Spacer 00762517 Pipe Plug 00762518 Shaft 00762519 Housing 00755628 Bearing 00755954 Lockwasher 00758659 Bolt 00748531 Gaskets (includes 0.40, 0.25, & 0.30) 00762520 Cap - Hub Input 00762121...
  • Page 93 GEARBOX - DIVIDER 1000 RPM ITEM PART NO. DESCRIPTION 00758996 Gearbox Assy 00758653 Seal 00762516 Cap - Side 00759487 Gear - 14 Tooth 00758657 Spacer 00762517 Pipe Plug 00762518 Shaft 00762519 Housing 00755628 Bearing 00755954 Lockwasher 00758659 Bolt 00748531 Gaskets (includes 0.40, 0.25, & 0.30) 00762520 Cap - Hub Input 00762121...
  • Page 94 GEARBOX S/N 01011 & Up 20,21,22 29,30,31 A120 02/96 Parts Section 6-26 © 1999 Alamo Group Inc.
  • Page 95 GEARBOX S/N 01011 & Up ITEM PART NO. DESCRIPTION 00769918 Gearbox Assy 00770724 Housing 00770725 Bearing 00770726 Oil Seal 00770727 Seal Protector 00771227 Blade Hub 00771226 01422502 Cotter Pin 00770728 Shaft 00770738 Gear (14 Tooth) 00762121 00606000 Cotter Pin 00755628 Bearing 00770731 Spacer...
  • Page 96 GEARBOX S/N 01010 & Below A120 02/96 Parts Section 6-28 © 1999 Alamo Group Inc.
  • Page 97 GEARBOX S/N 01010 & Below ITEM PART NO. DESCRIPTION 00756739 Gearbox Assy 00755613 Casing 00756899 Gear (24 Teeth) 1000 or 540 RPM 00755615 Bearing 00753238 Oil Seal 00755617 Shaft 00755618 Internal Circlip 00755619 Shim 00755620 External Circlip 00756943 00755622 Shim 00755626 Protective Shield 00755627...
  • Page 98: Skid Shoe Assembly

    SKID SHOE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 0622000001 Skid Shoe 2A361612 Plow Bolt 00011100 Flatwasher 00015800 A120 02/96 Parts Section 6-30 © 1999 Alamo Group Inc.
  • Page 99: Deflector Assembly - Front

    DEFLECTOR ASSEMBLY - FRONT ITEM PART NO. QTY. DESCRIPTION 00762179 Front Deflector Assy 00762145 Bracket Strap 00762143 Shield 4526 Locknut 02030700 Bolt A120 02/96 Parts Section 6-31 © 1999 Alamo Group Inc.
  • Page 100: Deflector Assembly - Rear

    DEFLECTOR ASSEMBLY - REAR ITEM PART NO. QTY. DESCRIPTION 00762180 Rear Deflector Assy 00762142 Shield 00762144 Bar Strap 4526 Locknut 02030700 Bolt A120 02/96 Parts Section 6-32 © 1999 Alamo Group Inc.
  • Page 101: Chain Guard Assembly - Front

    CHAIN GUARD ASSEMBLY - FRONT ITEM PART NO. QTY. DESCRIPTION 00762181 Front Chain Guard Assy 00762135 Bracket 0758341005 Chain 0652110201 02030700 Bolt 00002700 Washer 4526 A120 02/96 Parts Section 6-33 © 1999 Alamo Group Inc.
  • Page 102: Chain Guard Assembly - Rear

    CHAIN GUARD ASSEMBLY - REAR ITEM PART NO. QTY. DESCRIPTION 00762182 Rear Chain Guard Assy 00762139 Bracket 00755090 Chain 0371200102 02030700 Bolt 00002700 Washer 4526 A120 02/96 Parts Section 6-34 © 1999 Alamo Group Inc.
  • Page 103 LIFT ATTACHMENT, HYDRAULIC - PULL TYPE ITEM PART NO. QTY. DESCRIPTION 7329 Hyd. Fitting w/ Restrictor 00755234 Segment Control 651132 Hyd. Hose 8727 Hyd. Cylinder A120 02/96 Parts Section 6-35 © 1999 Alamo Group Inc.
  • Page 104 CYLINDER, HYDRAULIC (OPTIONAL) NOTE: Seal to install over Chamfer Side of Piston Note Position of Chamfer ITEM PART NO. DESCRIPTION 8727 Cylinder, Hydraulic 8354 Pivot Pin 00606000 Cotter Pin 8763 Seal Kit 4675 Piston Nut 7339 Breather Plug 00023100 Bolt 00760671 Piston 8752...
  • Page 105 TONGUE ASSEMBLY (OFFSET MODEL) ITEM PART NO. DESCRIPTION 00748807 Clevis Weldment 02712500 Bolt 02030300 00755305 Bolt 00760941 Jack Tube Mount 00001400 Washer 00761141 Tongue Weldment 00757478 Spring Washer 00695100 Nut, Toplock 5/8 NC PLC 00759275 Washer 8343 Hose Holder 00748823 Bolt 00758146 Tongue Pivot Pin...
  • Page 106 GEARBOX, SIDE - OFFSET EFFECTIVE S/N 01011 THROUGH CURRENT A120 02/96 Parts Section 6-38 © 1999 Alamo Group Inc.
  • Page 107 GEARBOX, SIDE - OFFSET EFFECTIVE S/N 01011 THROUGH CURRENT ITEM PART N O. DESCRIPTION 00771225 Gearbox Assy 00770724 Housing 00770725 Bearing Assembly 00770726 Oil Seal 00771226 Flange Nut 01422502 Cotter Pin 00770728 Vertical Output Shaft 00770736 Pinion 13 Tooth 00762121 Bearing Adjusting Nut 00606000 Cotter Pin...
  • Page 108 GEARBOX - SIDE (OFFSET MODEL) EFFECTIVE S/N 01010 AND PRIOR A120 02/96 Parts Section 6-40 © 1999 Alamo Group Inc.
  • Page 109 GEARBOX - SIDE (OFFSET MODEL) EFFECTIVE S/N 01010 AND PRIOR ITEM PART NO. DESCRIPTION 00764053 Gearbox Assy 00755613 Casing 00758506 Gear 00755615 Bearing 00753238 Oil Seal 00755617 Shaft 00755618 Snap Ring 00755619 Shim 00755620 Snap Ring 00756943 00755622 Shim 00755626 Protective Washer 00755627 Double Lip Seal...
  • Page 110 GEARBOX - CENTER 540 RPM (OFFSET MODEL) A120 02/96 Parts Section 6-42 © 1999 Alamo Group Inc.
  • Page 111 GEARBOX - CENTER 540 RPM (OFFSET MODEL) ITEM PART NO. DESCRIPTION 00757918 Gearbox Assy 00758480 Bearing 00758481 Shim 00758482 Pinion Gear 00001600 Cotter Pin 00758487 Shaft 00758483 Casing 00758484 Plug 00744338 Bolt 00758495 Shaft 00758486 Oil Seal 00758485 Cover 00758488 Shim 00758489 Spring Pin...
  • Page 112 GEARBOX MOUNTING (OFFSET MODEL) EFFECTIVE S/N 01011 AND ABOVE ITEM PART NO. DESCRIPTION 00767528 Spacer 00037200 Locknut 00771225 Side Gearbox 00757918 Divider Gearbox 00763920 Coupler 00695100 Nut, Toplock 5/8 NC PLC 5312316 Washer 00756077 Washer 02881000 Bolt 00750952 Bolt A120 02/96 Parts Section 6-44 ©...
  • Page 113 DRIVELINE - SIDE (OFFSET MODEL) ITEM PART NO. DESCRIPTION 00763920 Driveline Assy 00761762 Yoke 2100 Cross & Bearing Kit 00758470 Yoke & Bar 00758471 Yoke 00756005 Outer Decal 00758472 Yoke 00758473 Outer Shield Tube Assembly 00758473 Inner Shield Tube Assembly 00758475 Shield Bearing 00756004...
  • Page 114 SHIELDS ( OFFSET MODEL) 4, 8 ITEM PART NO. DESCRIPTION 00763919 Bracket 00763914 Shield 5F8130 Wingnut 00011700 Lockwasher 00751693 Bolt 00758123 Shield 00023500 Flatwasher 02958784 Capscrew A120 02/96 Parts Section 6-46 © 1999 Alamo Group Inc.
  • Page 115 JACKSHAFT SUPPORT - PULL TYPE (OFFSET MODEL) FLUSH SIDE NOTE: Install bearing assembly with flush side toward ITEM PART NO. DESCRIPTION tractor. 00764455 Support 02956953 Bolt 00016400 Bolt 00764416 Bearing and Housing Assembly 00764457 Spacer 0811180520 Bushing 00759868 Spacer 00001800 Locknut TLM 1/2 NC PLC 00001400 Flatwasher...
  • Page 116 BLADE PAN ASSEMBLIES (OFFSET) EFFECTIVE S/N 01011 THROUGH CURRENT ITEM PART NO. DESCRIPTION 8589A Blade CCW 8251 Bolt 00770392 Dish Pan 00758579 Blade Bolt Washer 5JRC16140 Locknut 9216 Washer 00767523 Dish Pan A120 02/96 Parts Section 6-48 © 1999 Alamo Group Inc.
  • Page 117 BLADE PAN ASSEMBLIES (OFFSET) EFFECTIVE S/N 01010 AND PRIOR ITEM PART NO. DESCRIPTION 8589A Blade CCW 8251 Bolt 00761180 Dish Pan 00758579 Blade Bolt Washer 5JRC16140 Locknut 9216 Washer A120 02/96 Parts Section 6-49 © 1999 Alamo Group Inc.
  • Page 118 AXLE ASSEMBLY (SEMI-MOUNT) ITEM PART NO. QTY. DESCRIPTION 00762106 Axle Weldment 00769690 Caster Fork Weldment 0683030200 Weldment Cap 0585020200 Caster Assembly 00759561 Bushing 00554600 Ratchet Jack Assembly 00750952 Bolt 00695100 Nut, Toplock 5/8 NC PLC 00007800 Bolt 8327 Bushing 00037100 Bolt 00037200 Locknut...
  • Page 119 WARRANTY 1. LIMITED WARRANTIES 1.01.Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
  • Page 120 In addition to the standard Limited Warranty, Alamo Group provides one year (12 months), (6 months for Commercial/Industrial Users) Limited Warranty on the Driveline components provided that these components have been properly main- tained and lubricated that and have not been subjected to abused or mis-use TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual.
  • Page 121 A120 OMWPL PUB 02-96 P/N 00767311 Printed U.S.A.

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