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Summary of Contents for ProFire PF2150-E Series
- Page 1 PF2150-E SERIES BMS CONTROLLER PRODUCT MANUAL DOC-001175 v3.0_WEB PF2150-E SERIES BMS CONTROLLER PF2150-E | PF2150-EMD PRODUCT MANUAL DOC-001175 v3.0 WEB...
- Page 2 Cet équipement convient à une utilisation en Classe I, Division 2, Groupes A, B, C et D ou uniquement dans des emplacement non dangereux. La substitution de composants peut rendure ce materiel inacceptable pour les emplacements de Classe I, Division 2. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
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Page 3: Table Of Contents
PILOT VALVE OUTPUT MANUFACTURER NOTIFICATION SSV1 MAIN VALVE OUTPUT ALERT CODES & RESPONSE TIMES SSV2 MAIN VALVE OUTPUT ALARMS STATUS WAITS POWER INPUT MAIN PERMISSIVES ESD INPUT WARNINGS START INPUT 4.10 TEMPERATURE INPUTS 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 4: Scope
This document provides detailed descriptions of the PF2150-E inputs, outputs and operating sequence as well as installation, maintenance and commissioning instructions. This document is applicable for all PF2150-E series controllers (e.g., PF2150-E00, PF2150-EMD) with the following hardware and firmware versions:... -
Page 5: Approvals And Ratings
Class I Div 2 Group ABCD; T4A Class I, Zone 2, Group IIC T4 – US Only E517794 UL 50; UL 50E; CSA C22.2 #94.1; CSA C22.2. #94.2; CSA C22.2 #60529 Type 4/4X Enclosure 5004922 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 6: Product Declarations
Start Input Mode setting are disabled) 2.W - Volatile Lock-Out (Soft Lockout) when either Modbus Enable Types of Action setting or Start Input Mode setting are enabled 2.Y - Electronic Disconnection 2.AD - Permanent Operation 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 7: Product Ratings
BMS - MODBUS - MODBUS A RS-485, -7V – 7V common mode range with reference to terminal 5 (-) MODBUS B MODBUS - , 200mA Max , 4.75 kΩ Source Impedance KEYPAD 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 8: Bms Card Terminal Ratings
Intermittent 80-130 V Output ION - IGNITION COIL - Pulsed output at system input voltage IGNITION COIL + Expected Load: Inductive All wiring must be adequately sized in accordance with local electrical codes. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 9: User Interface Card
System is in Lockout state Pilot Output energized Pilot Output de-energized Coil Output energized Coil Output de-energized SSV1 Output energized SSV1 Output de-energized Blinking Main Permissive present when running in Auto Mode 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... - Page 10 Energize/de-energize Pilot Output when running in Manual Mode Hold No effect Press Send a request to start the system in Manual Mode Hold No effect Press Energize/de-energize SSV Outputs when running in Manual Mode Hold No effect 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
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Page 11: Controller Interface
MAIN MAIN MODE BATH TEMP 60°C BATH TEMP 60°C MENU PARAMETER PARAMETER SAVED NOT SAVED STOP S T O P S Y S T E M STOP ACCEPT DISCARD CHANGE CHANGE 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... - Page 12 Displays the number of relights remaining before a flame fail will result in a shutdown Event Log Displays the event log on screen Clear Event Log Resets the event log Saves the event log to USB Export Event Log 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 13 15 minutes Pilot Valve PWM 1% to 100% Duty cycle of Pilot Output signal SSV PWM 1% to 100% Duty cycle of SSV1 Output and SSV2 Output signals. (continued on next page) 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 14 Off At Pilot Off Setpoint reaches its configured Pilot Off Setpoint. Pilot Output remains energized until process temperature Off At Main Off Setpoint reaches its configured Main Off Setpoint. (continued on next page) 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 15 Specifies the temperature corresponding to a 20mA 2462°F -148°F to 2462°F Temp Echo Span Max echoed signal on 4-20mA Output when configured for 1350°C -100°C to 1350°C temperature echo. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 16 A low-pressure event results in a wait. Alarm Low Pressure Mode Warning A low-pressure event results in a warning. Main Permissive A low-pressure event results in a main permissive. (continued on next page) 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 17 Saves current settings to USB Restore Settings Restores settings to factory defaults Updates system firmware with approved Profire PF2150-E firmware bundles saved to USB Update Firmware Note: Firmware update can only be performed when the system is not running. Keypad Test Tests keypad/screen/LED functionality 855.PRO.FIRE...
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Page 18: Bms Card
The following section outlines the behavior and intended device connections for each BMS input and output and provides brief configuration instructions and links to the appropriate Connection Diagrams (pg 39). 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 19: 4-20Ma Output
Min Span setting are echoed out as 4mA signals and input values Aux Temp Echo above the Max Span setting are echoed out as 20mA signals. Level Echo Level input measurement echoed out as an identical 4-20mA signal 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 20: Proof Of Closure Input
De-energized De-energized Lockout POC Input Open Alarm Energized Energized No effect POC Still Closed Warning PROOF CLOSURE: ENABLED De-energized Energized No effect Energized De-energized No effect PROOF CLOSURE: No effect DISABLED 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 21: Pilot Valve Output
– Constant current 4.3.3 SYSTEM BEHAVIOR SYSTEM STATE PILOT OUTPUT POWER ON De-energized LOCKOUT De-energized ALARM De-energized READY De-energized WAITING De-energized PRE-IGNITION De-energized IGNITION Energized PILOT Energized PROCESS CONTROL Energized 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 22: Ssv1 Main Valve Output
– Constant current 4.4.3 SYSTEM BEHAVIOR SYSTEM STATE SSV1 OUTPUT POWER ON De-energized LOCKOUT De-energized ALARM De-energized READY De-energized WAITING De-energized PRE-IGNITION De-energized IGNITION De-energized PILOT De-energized PROCESS CONTROL Energized 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 23: Ssv2 Main Valve Output
De-energized when Process Control Mode setting is configured as Staged Heating. PROCESS CONTROL - MAIN DELAY Energized otherwise. PROCESS CONTROL - Energized MAIN PROCESS CONTROL - Energized PID CONTROL PROCESS CONTROL - De-energized STAGE 1 PROCESS CONTROL - Energized STAGE 2 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 24: Status
OPEN PRE- CLOSED OPEN OPEN CLOSED CLOSED OPEN IGNITION CLOSED CLOSED OPEN CLOSED CLOSED IGNITION OPEN CLOSED CLOSED OPEN CLOSED CLOSED PILOT OPEN PROCESS CLOSED CLOSED OPEN CLOSED CLOSED OPEN CONTROL 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 25: Power Input
BETWEEN 19.0V AND 20.4V Low Voltage Warning No effect BETWEEN 20.4V AND 32.4V No effect BETWEEN 32.4V AND 33.6V High Voltage Warning Enabled Waiting High Voltage Wait ABOVE 33.6V Disabled Lockout High Voltage Alarm 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 26: Esd Input
Digital Input – Wet Contact (pg 39) 4.8.3 SYSTEM BEHAVIOR STATE TRANSITION IF ESD INPUT STATE STATE TRANSITION IF STOPPED ALERTS RUNNING Lockout Alarm DE-ENERGIZED ESD Input Open Alarm No effect No effect ENERGIZED 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 27: Start Input
Start Input will be rejected unless it is initiated after the 15-minute window elapses. Lockout messages can always be acknowledged locally using the Ok button. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 28: Temperature Inputs
Connection to second element of dual Temperature Input – Dual Type K Thermocouple BATH B 5 – CONTROL SETUP > Bath Type = Dual thermocouple installed in (pg 43) appliance bath. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... - Page 29 Transitions to Lockout state Setpoint Temperature drops System is in Pilot state Transitions to Main state below Process Setpoint System is in Waiting state Transitions through Ignition and Pilot to Main state minus Deadband. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 30 Temperature falls System is in Waiting state Transitions through Ignition and Pilot to PID Control state below Process Setpoint System is in Pilot state Transitions to PID Control state minus Deadband 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 31 System is in Stage 1 state Transitions to Stage 2 state 4.10.6 HIGH TEMP ESD BEHAVIOR DESCRIPTION SCENARIO SYSTEM STATE BEHAVIOR Temperature rises above High Temp Transitions to Lockout state Setpoint 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
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Page 32: Pressure Input
Low Pressure Mode: Warning Low Trip No effect Low Pressure Warning Low Pressure Mode: Main Permissive Low Trip Pilot Low Pressure Main Permissive No effect if running in the Waiting state 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 33: High Pressure Input
(pg 40) 4.12.3 SYSTEM BEHAVIOR CONFIGURATION PRESSURE HIGH INPUT STATE STATE TRANSITION IF RUNNING ALERTS DETAILS De-energized Lockout High Pressure Alarm PRESSURE HIGH: ENABLED Energized No effect PRESSURE HIGH: No effect DISABLED 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 34: Level Input
High Trip Mode: Wait High Waiting High Level Wait TYPE: 4-20 Low Trip Mode: Alarm Lockout Low Level Alarm Low Trip Mode: Wait Waiting Low Level Wait Valid Range No effect 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 35: Flame Detection
4.14.2 INTENDED FIELD DEVICE CONNECTIONS FIELD DEVICE CONFIGURATION REQUIREMENTS CONNECTION DIAGRAMS Connection to Profire ignition coil or Single Rod Ignition Wiring (pg 42) flame detection rod per application. Dual Rod Ignition Wiring (pg 43) 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 36: Ignition Output
Single Rod Ignition Wiring (pg 42) Connection to Profire ignition coil. Dual Rod Ignition Wiring (pg 43) 4.15.3 SYSTEM BEHAVIOR - COIL OUTPUT SYSTEM STATE COIL OUTPUT Ignition Energized (Pulsed) Any Other State De-energized 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 37: Operating Sequence
Energized Energized Energized Process Control – Stage 1 De-energized Energized Energized De-energized Process Control – Stage 2 De-energized Energized Energized Energized Unless Process Control Mode setting is configured as Staged Heating. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... - Page 38 Wait present Auto only Pilot/ Waiting Process Control Flame fail with relights remaining > 0 Auto only The system transitions through Waiting into Ready when a wait is present in manual mode. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
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Page 39: Installation
All fittings must be Type 4X rated to maintain product Recommended drilling area Type rating. Acceptable drilling area Do not drill in this area Note: The BMS Card should be removed from the enclosure while drilling conduit entries. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 40: Connection Diagrams
External power source must be referenced about BMS card terminal 18 (VIN-) such that the supplied voltage (1) does not exceed 30V with reference to VIN-, and (2) does not drop below -0.5V with reference to VIN-. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... - Page 41 6.2.6 4-20MA OUTPUT WIRING – SIGNAL ECHO Installation Notes: 4-20mA Input IN – terminal must be run back to BMS Input GND terminal 6 (Local ground) to ensure proper output functionality. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 42 Solenoid valve outputs can also be connected to normally open bleed valves when utilizing a double block and bleed configuration. 6.2.8 RUN STATUS – EXTERNAL DC SOURCE 6.2.9 RUN STATUS – BMS POWER 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
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Page 43: Power Input Wiring
The wire length between the ignition coil and pilot should be no more than 5m (15ft). For long run lengths of ION+, the connection should be made with 7mm ignition wire to help minimize ground-loading of the flame signal. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... - Page 44 INPUT Thermocouple wire run lengths should be minimized where possible. Thermocouple wires should not be run in the same conduit as high-noise signals (e.g. valve wires, motor wires, etc.) BMS Card 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
- Page 45 PF2150-E SERIES BMS CONTROLLER PRODUCT MANUAL DOC-001175 v3.0_WEB 6.2.16 MODBUS INPUT WIRING Installation Notes: Modbus wires should not be run in the same conduit as high-noise signals (e.g. valve wires, motor wires, etc.) 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
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Page 46: Maintenance
Caution: Do not disassemble or modify the cards in any way. The cards are not field reparable and must be sent back to Profire for replacement if damaged. Caution: The enclosure door must be securely closed after opening. Improper closure may result in moisture or other environmental damage and may compromise the integrity of the product. -
Page 47: Transportation And Storage Conditions
(e.g. be sent to a recycling depot). USEFUL LIFE The useful life of the PF2150-E is 10 years. Prior to the expiry of that period the customer should contact Profire for a suitable replacement. -
Page 48: Alert Codes & Response Times
Hardware fault - contact Profire. AL036 Flame Voltage Fault System voltage is too low. AL037 Low Voltage AL038 System voltage is too high. High Voltage AL039 Hardware fault - contact Profire. MCU ADC2 Start Fault 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... - Page 49 Run Status Mode is configured as Level Control but Level Type is not configured as 4-20. Process Control Mode is configured for PID Control but 4-20 Output Mode is not configured AL080 PID Enabled Without TCV as Valve Control. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM...
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Page 50: Waits
4-20 Mode: Pressure Input signal is less than or equal to configured Pressure Low Trip setting AND Pressure Low Pressure Mode setting is Warning. WN018 Low Pressure Delay Digital Mode: Pressure Input in de-energized AND Low Pressure Mode setting is Warning. 855.PRO.FIRE COPYRIGHT ©2024, PROFIRE ENERGY, ALL RIGHTS RESERVED PROFIREENERGY.COM... -
Page 51: Scan The Qr Code
• design performance-driven, cost-effective solutions tailored to your needs. Installation – Let the Profire team and our expert partners guide your installation for optimal efficiency. From • testing shutdown setpoints to tuning burners and air controls, our skilled technicians ensure seamless and safe operations of your Profire products. - Page 52 SUPPORT@PROFIREENERGY.COM 1.855.PRO.FIRE UNITED STATES CANADA 321 South, 1250 West Suite 1 9671 – 283 Street Lindon, UT 84042, USA Acheson, AB T7X 6J5, Canada...
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