Bartscher Gigasteam 20110DRS Manual
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Bartscher Gigasteam 20110DRS Manual

Bartscher Gigasteam 20110DRS Manual

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Gigasteam
117820

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Summary of Contents for Bartscher Gigasteam 20110DRS

  • Page 1 Gigasteam 117820...
  • Page 2 Bartscher GmbH Phone: +49 5258 971-0 Franz-Kleine-Str. 28 Fax: +49 5258 971-120 D-33154 Salzkotten Technical Support Hotline: +49 5258 971-197 Germany www.bartscher.com Version: 1.0 Date of preparation: 2024-12-10...

  • Page 3: Table Of Contents

    Original instruction manual Safety ......................3 Explanation of Signal Words ..............3 Safety instructions..................4 Intended Use ................... 7 Unintended Use ..................7 General information ..................8 Liability and Warranty ................8 Copyright Protection ................8 Declaration of Conformity ................ 8 Transport, Packaging and Storage ..............
  • Page 4 Safety Instructions for Cleaning ............. 53 Cleaning ....................54 Maintenance ..................56 Possible Malfunctions .................. 56 Disposal ....................... 60 2 / 60 117820...

  • Page 5: Safety

    Safety Diese Bedi enungsanlei tung besc hrei bt di e Installation, Bedi enung und Wartung des Geräts und gilt als wic htige Inform ationsquelle und N achschl agew erk. Z najom ość w szystkich zaw artyc h w ni ej wsk az ówek dotycz ącyc h bezpi ecz eńs twa i obsł ugi stanowi w arunek bez pi ecz nej i prawi dłow ej pr acy z urządz eni em. Ponadto należy przestrzeg ać odpowi ednio do mi ejsca użytk owani a urządz eni a l okal nyc h przepis ów dotycz ącyc h z apobieg ani a wy padk om oraz og ólnyc h zas ad BH P. This ins truc tion m anual is an integral part of the pro duct and m ust be kept i n the imm edi ate vici nity of the devic e for installati on, operation, m aintenanc e and cleani ng pers onnel to acc ess at all times . If the devic e is pass ed on to a thir d pers on, the operating instructions m us t al so be handed over.

  • Page 6: Safety Instructions

    Safety WARNING! The signal word WARNING warns against hazards that may lead to moderate or severe injuries or death if the hazards are not avoided. CAUTION! The signal word CAUTION warns against hazards that may lead to light or moderate injuries if the hazards are not avoided. , di e IMPORTANT! The signal word IMPORTANT indicates possible property damages,...
  • Page 7 Safety • Do not bend, pinch nor knot the power cord. • Always completely unwind the power cord. • Never place the appliance or other objects on the power cord. • Always take hold of the plug to disconnect the appliance from the power supply. •...

  • Page 8: Operator's Responsibility

    Safety Operator’s responsibility The operator is responsible for complying with the currently applicable laws, regulations, ordinances and existing national regulations on accident prevention, environmental protection, as well as the internal operation, operating and safety instructions that apply at the respective installation site. Obligations of the operator: •...

  • Page 9: Intended Use

    Safety Improper Use • Unintended or prohibited use may cause damage to the appliance. • The appliance may only be used when its technical condition is flawless and allows for safe operation. • The appliance may only be used when all connections are executed according to rules of law in force.

  • Page 10: General Information

    General information General information Liability and Warranty The appliance was built in accordance with the current state of the art and recognized technical safety principles. Nevertheless, during its use, there may be a threat to the health and life of the user or bystanders, or the danger of damage to the device or other assets.

  • Page 11: Transport, Packaging And Storage

    Transport, Packaging and Storage Transport, Packaging and Storage Delivery Check Immediately upon reception, check the delivery for completeness and possible shipping damage. In the case of visible transport damage refuse to accept the appliance or accept it conditionally. Mark and note the scope of damage in shipping documents/consignment list of the shipping company and lodge a complaint.

  • Page 12: Technical Data

    Technical Data Technical Data Technical Specifications Combi steamer Gigasteam Name: 20110DRS 117820 Art. No.: Material: stainless steel Thermal processing chamber material: CNS 18/10 Number of guide rail pairs: Guide rail format: 1/1 GN Clearance between guide rail pairs, in mm: 65 Temperature range, min.–max., in °C: 20 - 300 Temperature control, in °C increments:...
  • Page 13 Technical Data Version / Characteristics • Operating mode: electric • Equipment connection: 3 NAC • Type of guide rails: longitudinal (with transport trolley) • Functions: – automatic cleaning system – Cool-down mode during thermal processing phase – steam generation by means of direct injection –...

  • Page 14: Functions Of The Appliance

    Technical Data – time • Control: rotary controller, key • Features: – rounded thermal processing chamber – triple-glazed doors – integrated hand spray – LED lighting in door • The set includes: – 1 transport trolley 20 x 1/1 GN –...

  • Page 15: List Of Components Of The Appliance

    Technical Data List of Components of the Appliance Fig. 1 117820 13 / 60...
  • Page 16 15. Control elements Equipment (included in delivery) Gigasteam 20110 Transport Trolley • Material: chrome-nickel steel 18/10 • Designed for: Gigasteam 20110DRS combi steamer • Guide rails format: GN 1/1 • Type of guide rails: longitudinal • Number of shelf levels: 20 •...
  • Page 17 Technical Data Equipment (available optionally) Gigasteam 20110DRS handle bracket • Material: stainless steel • Designed for: Gigasteam 20110DRS combi steamer transport trolley handle • Type of installation: top left on the combi steamer Important note: suitable for horizontal installation only •...
  • Page 18 Technical Data Gigasteam 20110DRS Access Ramp • Material: chrome-nickel steel 18/10 • Version: 2 guide rails • Max. load-bearing capacity: 130 kg • State at delivery: assembled for ready to • Features: fixing on a combi steamer • Dimensions: W 680 x D 960 x H 55 mm Fig.
  • Page 19 Technical Data Plate Transport Trolley for Gigasteam 20110 • Material: chrome-nickel steel 18/10 • Designed for: Gigasteam 20110DRS combi steamer • Number of plate holders: 50 • Size of plates: 210–320 mm • Distance between plate holders: 32 mm •...

  • Page 20: Installation Instructions

    Installation Instructions Installation Instructions Installation CAUTION! Incorrect installation, positioning, operation, maintenance or misuse of the appliance may lead to personal injury or property damage. Positioning and installation, as well as repairs may be performed by authorised technical service only and in compliance with the applicable national law.
  • Page 21 Installation Instructions – NEVER place explosive items (e.g., gas cylinders nor pressurised cylinders) near the appliance, otherwise there is a risk of deflagration; – NEVER install the appliance near combustible nor heat-sensitive walls (e.g., made of wood). If this is not possible to avoid, use appropriate protective measures (e.g., heat-resistant foil) that will ensure keeping the wall temperature within the safe range (up to 60°C).
  • Page 22 Installation Instructions Fig. 9 Fig. 10 A minimum clearance of 500 mm is required for heat sources (grill, deep fryer, hobs, etc.) on the left-hand side. ATTENTION! Too high an ambient temperature on the left-hand side of the appliance may cause it to shut down in an emergency.

  • Page 23: Electrical Connection

    Installation Instructions Electrical Connection • Before connecting the appliance to the power supply, make sure that voltage and frequency values on the rating plate are conforming to the existing electric installation. Connect the appliance only if the above mentioned parameters are consistent with each other! The allowable voltage deviation is ±10%.
  • Page 24 Installation Instructions Fig. 13 • The pressure at the water inlet must be in the range of 200–400 kPa (2– 4 kg/cm ). 250 kPa is recommended. The inlet water must feature the following properties: Drinking water quality Maximum temperature 15°C ±5 (cold water) Hardness (CaCO3) 5–10º...
  • Page 25 Installation Instructions Salt and Metal Ion Content Chlorine < 20 mg/l Sulfates + nitrates < 20 mg/l Free chlorine < 20 mg/l Chloramine < 0,5 mg/l Iron < 0,1 mg/l Total silica < 10 mg/l Recommended filters: 1. Fine Filter If the water contains impurities such as sand, iron particles or floating substances, we recommend using a fine filter on the water inlet.

  • Page 26: Drain Connection

    Installation Instructions Drain Connection • Water used for humidification or cleaning is drained out of the thermal processing chamber via a drain. ATTENTION! A drain that reaches floor level is indispensable. • Fit a suitable drain pipe (not included in the delivery). •...

  • Page 27: Inspections And Commissioning Test

    Operating Instruction Inspections and Commissioning Test Inspections Prior to Start-up Before the first start-up, electric appliances must be thoroughly inspected in order to confirm the consistency of the appliance and its installation with regulations in force, technical data, and recommendations for safety. The following conditions must be met: –...
  • Page 28 Operating Instruction • Never leave flammable materials near the appliance. Fire hazard! • Do not put flammable materials nor food products containing alcohol in the combi steamer: it may cause self-ignition and fire that, in turn, may lead to an explosion.
  • Page 29 Operating Instruction • There must be a clearance of at least 2 cm between the top GN container/food in bottom food containers. • Do not overfill GN containers; also, spread food for thermal processing evenly, preferably in a single layer, to achieve a satisfactory result. •...

  • Page 30: Operation

    Operating Instruction Operation • Reinigen Sie das Ger ät und Zubehörteile vor dem Gebrauch gründlic h nac h den Anweis ungen im Absc hnitt 6 „R einigung“. Uw aż ać, aby do ins tal acji elek trycz nej i skrzy nki rozdzi elcz ej ni e dostała się w oda. Trocknen Sie das Ger ät und Zubehörteil e gründlic h ab! •...
  • Page 31 Operating Instruction Control Elements Fig. 15 117820 29 / 60...
  • Page 32 Operating Instruction Key to Fig. 15 1. Keys for selecting thermal 2. Key for temperature setting processing modes (steaming | combi steam | forced air heating) 3. Temperature indicator 4. Time setting key 5. Time indicator 6. Humidity key 7. Cooling key 8.

  • Page 33: Thermal Processing

    Operating Instruction Always remember to remove the transport materials and documents supplied with the appliance from the thermal processing chamber. When the door is closed after confirmation, the temperature in the thermal processing chamber is checked and the program continues. The following figure shows the steps, up to the point of confirmation and termination of the autotest program: 2.
  • Page 34 Operating Instruction Selection of thermal processing method 1. Select the thermal processing method by pressing the corresponding key on the control panel. The selected key lights up. The following thermal processing methods can be selected: Steaming Moist heat is generated by injecting water onto the heating elements of the thermal processing chamber.

  • Page 35: Functions Menu

    Operating Instruction Functions menu Temperature Temperature setting key The selected temperature is displayed on the temperature indicator. 1. Press the key to set the temperature. The temperature indicator blinks. 2. Set the temperature by rotating the rotary controller. 3. Confirm the selected temperature by pressing the rotary controller or wait 3 seconds —...
  • Page 36 Operating Instruction In the case of thermal processing with a thermal core probe, the probe must be inserted into the centre of the thickest piece of food to be thermally processed. The thermal core probe must be fully inserted into the food being thermally processed. Cooling Cooling key The oven temperature must be above 45°C for the cooling process...
  • Page 37 Operating Instruction Thermal Processing with Timer Function Time setting key 1. You can set the thermal processing time. 1. Press the key to set the time. The time indicator blinks. 2. Set the thermal processing time by rotating the rotary controller. 3.
  • Page 38 Operating Instruction temperature of the thermal processing chamber. During the thermal processing, a constant temperature difference is maintained between the temperature of the thermal processing chamber and the core temperature of the food. The standard value for Delta-T is 50. This value can be set between 20 and 80 in the setup menu.
  • Page 39 Operating Instruction Fan Speed Fan speed key The selected fan speed level will appear on the main display. 1. Press the fan speed key. The fan speed key blinks. 2. Set the fan speed level of 1–6 by rotating the pressed rotary control. The higher the number of rotations, the higher the air speed level.
  • Page 40 Operating Instruction Humidification Humidification key During thermal processing, pressing this key sprays water into the thermal processing chamber. The surface of the food is moistened, resulting in a golden, crispy crust. When creating recipes for each phase, the moistening level can be set. 1.

  • Page 41: Recipe Settings

    Operating Instruction 6.3.1 Recipe Settings The following keys are located at the bottom of the main display: 1. Recipes/OK key: Access to recipes or key to confirm the process. 2. System setup/Back key: Access to settings or key to exit the current screen. 3.
  • Page 42 Operating Instruction Additional functions: ▪ Overnight cooking ▪ Pasteurisation ▪ Vacuum thermal ▪ Fermentation processing ▪ Cold meat ▪ Smoking ▪ Dehydration ▪ Regeneration 1. Select the food products group using the push rotary controller. The recipes of the selected food products group will be displayed. By pressing the System setup/Back key, you will return to the food products group display.
  • Page 43 Operating Instruction Editing Recipes To edit recipes, first press the Recipes/OK key and call up the recipe editing options (navigating with the push rotary controller through Food Products Groups, Additional Functions to Edit Recipes). In the next display you will find options for creating, editing, deleting, importing and exporting recipes.
  • Page 44 Operating Instruction temperature, time or thermal core probe, air humidity, fan speed and humidification. 6. Confirm each phase by pressing the Recipes/OK key (by which the parameters selected in each phase are confirmed) until the recipe is completed with a maximum of 9 phases.
  • Page 45 Operating Instruction Editing Recipes 1. Using the push rotary controller, select the food products group in which the recipe is to be changed and then the recipe itself to be changed. 2. Edit parameters in the thermal processing phases of the recipe in the same way as when creating the recipes.
  • Page 46 Operating Instruction Exporting and Importing Recipes When an external memory device is connected to the USB connection, all recipes can be imported or exported to the corresponding food products groups in the memory device. New recipes are added to existing recipes. Recipes with the same name cannot be imported.

  • Page 47: System Menu

    Operating Instruction 6.3.2 System Menu After pressing System setup, various options are displayed: Using the push rotary controller, you can navigate through the three screens and select the settings. Language There are 5 different languages available: • • Spanish German •...
  • Page 48 Operating Instruction Date: 1. Select date format. 2. Select the date. Temperature Units Allows you to change from degrees Celsius to degrees Fahrenheit. 1. Select the temperature scale symbol and use the push rotary controller to switch from one scale to the other. Time Delay Allows you to activate the thermal processing process at the time in manual or recipe mode.
  • Page 49 Operating Instruction Delta-T With this option, by rotating and pressing the push rotary controller you can select the Delta-T value for the thermal processing. HACCP To comply with current HACCP regulations, the appliance stores the data it is working with during operation. All data relating to the operating mode, air humidity, thermal processing chamber temperature and food temperature is stored every minute.
  • Page 50 Operating Instruction Acoustic Signal Option to select from 5 available acoustic signals. When the option is selected, the corresponding melody will be played. 1. Select the melody (using the Recipes/OK key or the push rotary controller pressed in. 2. Set the volume. 3.
  • Page 51 Operating Instruction Brightness If no activity is detected for 5 minutes, the backlight intensity will decrease. When any key is pressed, the backlight returns to the intensity set by the user. Once this option is entered, the value flashes and the intensity can be selected by rotating and pressing the push rotary controller.

  • Page 52: Automatic Cleaning

    Operating Instruction Technical Menu When you enter the technical menu, a list of options is displayed. Enter the password of “1 3 5 7”, to enter this menu. This area is reserved for technical service. 6.3.3 Automatic Cleaning WARNING! Cleaning agents cause severe skin burns and serious eye damage. Wear protective goggles and gloves when cleaning the appliance.
  • Page 53 Operating Instruction ATTENTION! Remove all GN containers before starting cleaning. 5. Always place the cleaning and rinse aid tablets in the opening in the centre of the thermal processing chamber bottom. 6. Remove any solid dirt from the cleaning agent before placing it in the hole. 7.
  • Page 54 Operating Instruction NOTE! Once the cleaning agent has been added, it is not possible to interrupt the cleaning process. As a precautionary measure, an automatic rinsing process is carried out. Use of individual options and cleaning or rinse agents: Option Type of soiling Cleaning agent...

  • Page 55: Cleaning And Maintenance

    Cleaning and Maintenance Cleaning and Maintenance The operator must ensure that the device and its safety components are kept in good condition. Control and safety systems should be checked for their effectiveness. Maintenance, cleaning and repairs must only be carried out by suitably trained and specialised personnel.

  • Page 56: Cleaning

    Cleaning and Maintenance Cleaning Regular Cleaning by User 1. To secure correct operation, hygiene and efficiency, clean the appliance regularly at the end of each working day, and, if necessary, also in the meantime or when the appliance is not to be used for a longer time. With regular cleaning you may avoid burning food leftovers.
  • Page 57 Cleaning and Maintenance 7. After cleaning the transport trolley you can load it again and place it in the combi steamer. NOTE! When cleaning the transport trolley inside the combi steamer, follow indications in section “Automatic Cleaning”. Appliance Door/Internal Glass Pane The door of the combi steamer has triple glazing;...

  • Page 58: Maintenance

    Possible Malfunctions Maintenance • Regularly (at least once a year), have an authorized and specialised personnel verify the appliance. To this end, contact the service company. • Before attempting any maintenance works, disconnect the power supply, close water supply and completely dry the appliance. •...
  • Page 59 Possible Malfunctions Error / Description Outcomes Message Error 1 Thermal processing chamber The appliance is thermometer defective completely deactivated Thermal processing TC is outside the value range [-10°C to chamber 400°C] thermometer (TC) Error 2 Defective thermal core probe (TN) The corresponding function and Delta-T Thermal core...
  • Page 60 Possible Malfunctions Error / Description Outcomes Message Error 10 The VAC has been found to be Only convection mode running for 1 minute or more and the can be used Emptying error minimum level is not dropping (CP and CPW only) Error 11 TG<80°C when CV is operating and...
  • Page 61 Possible Malfunctions Error / Description Outcomes Message Error 26 If the flow meter counts too many litres Only convection mode during filling after automatic emptying can be used Filling level and the filling level is not detected error (CP and CPW only) Error 27 For each of the two TG cooling...

  • Page 62: Disposal

    Disposal Disposal Electrical Appliance Electric appliances are marked with this symbol. Electrical appliances must be disposed of and recycled in a correct and environmentally friendly manner. You must not dispose of electric appliances with household waste. Disconnect the appliance from the power supply and remove power cord from the appliance.

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Gigasteam 117820

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