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Keysight SL1000A Operating Instructions Manual
Keysight SL1000A Operating Instructions Manual

Keysight SL1000A Operating Instructions Manual

Scienlab battery test system – pack level

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Summary of Contents for Keysight SL1000A

  • Page 1 T h e t e s t & me a s u r e me n t e q u i p me n t y o u n e e d a t t h e p r i c e y o u w a n t . A l l t e s t I n s t r u me n t s , I n c .
  • Page 2 Keysight SL1000A Scienlab Battery Test System – Pack Level 250kW up to 360kW Series Operating Instructions...
  • Page 4: Table Of Contents

    Connecting the Workstation ................31 Connecting the Higher-level Safety Technology ..........31 Connection Climatic Technology Devices ............... 32 Connection primary cooling circuit ..............32 Connection cooling water and condensate discharge ......... 32 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 3/49...
  • Page 5 General Instructions for Upkeep ................45 Carrying out Inspection Work ................46 Cleaning the system ................... 47 Decommissioning ..................... 48 Temporary Decommissioning .................. 48 Storage Conditions ....................48 Dismantling, Final Decommissioning ..............48 4/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 6: Notices

    (2) Relinquish to, or otherwise provide, the government rights in excess of these rights customarily provided to the public to use, modify, reproduce, release, perform, display, Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 5/49...
  • Page 7 FAR and the DFARS and are set forth specifically in writing elsewhere in the EULA. Keysight shall be under no obligation to update, revise or otherwise modify the Software.
  • Page 8 Do not proceed beyond a NOTICE until the indicated conditions are fully understood and met. NOTE A NOTE refers exclusively to application notes without any security relevance. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 7/49...
  • Page 9: Safety And Regulatory Notices

    Keysight Technologies assume no liability for the customer´s failure to comply with these requirements. Please read the also...
  • Page 10 • Functional test: monthly Key switch Enable Test • Door field 1 • OFF: power stage output contactors are opened (blocked) • ON: output contactor release granted (prerequisite for test start) Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 9/49...
  • Page 11 ALARM 1 or ALARM 2 light and the measured value is shown on the LC display Voltage display • Door field 4 • Displays DUT voltage • Possibly power stage voltage display 10/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 12 The China RoHS mark indicates that toxic substance within the product stay inside at least 40 years before expiring. ccr.keysight@keysight.com Contact address for questions to conformity of the product. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 11/49...
  • Page 13: User Information

    The Operating Instructions is part of the SL1000A Scienlab Battery Test System and should always be kept at the system´s place of use. The operating personal must read and understand this Operating Instructions and NOTICE all other safety instruction before using this system.
  • Page 14 Keysight recommend first connecting the system to the higher-level safety and emergency stop system of the test bench, before putting it into operation. The Keysight emergency stop system in the control cabinet may not be changed or adapted without the consent of Keysight.
  • Page 15 User Information Contact KeysightCare – Technical Support Contact KeysightCare Keysight Technologies Technical Support www.keysight.com/find/keysightcare-contact 14/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 16: System Description

    (MCU) and power stages, which can be operated alternatively with a current, voltage or power control. The Active Front End (AFE) is the interface between power electronics and 400 V three phase mains. This bi-directional system generates DC link Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 15/49...
  • Page 17: System Arrangement

    System arrangement The Scienlab Battery Test System is designed as a compact system control cabinet. Figure 1 shows the system arrangement. 16/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 18 System Description Figure 1: System arrangement (900 A system, illustration similar) Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 17/49...
  • Page 19: Technical Data

    250 kW, 250 kW, 300 kW; 250 kW, 300 kW; 250 kW Max. output power (per channel) 330 kW; 300 kW 330 kW; 360 kW 360 kW 18/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 20 Setting circuit control valve #3 - #5 150 l/h Type Water/water heat exchanger Water hardness Operating pressure 1 … 2,9 bar Filling port, external thread ¾” Table 2: Technical Data Scienlab Battery Test System Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 19/49...
  • Page 21: Options (Depending On Scope Of Supply)

    Das Umschalten kann innerhalb einer Testsequenz programmiert werden. Optional additional current measuring range of 30 A or 100 A (see Additional current range / Additional current range for second DC output) 20/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 22: Additional Dc Emulator Option (Switchable Via Additional Key Switch)

    (only in combination with the Test Bench Guard) Redundant current/voltage measurement CAN Bus 500 kBaud 16 2/3 Hz per measurement signal (communication via CAN-Bus Data rate controller) Measurement accuracy ±1% measured range for current and voltage Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 21/49...
  • Page 23: Coolant Ingredients

    <25 mg/dm Suspended matter <3 mg/dm >3 …<15 mg/dm : partial stream purification recommended, >15 mg/dm : continuous purification recommended Table 3: Coolant ingredients (source: Rittal air/water heat exchangers, 02.2017) 22/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 24: Transport And Installation

    Figure 2: System view (left: 300A/600A system; right: 900A system, illustration similar) Means of transportation The following means of transport are required for transporting the system: Forklift, Pallet truck, Transport rope for securing the cabinet, Anti-slip mats. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 23/49...
  • Page 25: Before Transportation

    5 Transport the system to the place of installation as closely to the floor as possible. Take care of ground unevenness. 6 Settle the system to the place of installation slightly and carefully. 24/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 26: Unpacking The System

    Disposing of the packaging material A recyclable plastic film is used as the packaging material. The plastic film is made of polyethylene. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 25/49...
  • Page 27: Assembling And Connecting

    Battery Test System. Before commissioning the Scienlab Battery Test System, the following assembly work must be carried out: Electrical connections, Connection signal and control lines, Connection of climatic technology devices. 26/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 28: Electrical Installation

    • Lines are routed to the roof of the cabinet field 2A and 2B through EMC screw connection • Make sure that the cable has full surface contact with the brass brushes Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 27/49...
  • Page 29: Housing Ground/Functional Earth

    • Connection and coupling of housing ground • Connection for EMC-compliant design • 25 mm braided copper strands Install EMC protection After connection of power supply and functional earth install EMC cover 28/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 30: Connecting To Dut

    Key switch Enable Test • Door field 1 • OFF: power stage output contactors are opened (blocked) • ON: output contactor release granted (prerequisite for test start) Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 29/49...
  • Page 31: Connecting Sense Lines

    DUT must be designed for 600 A output. 600 A systems: The power leads between the Scienlab Battery Test System and the DUT must be designed for 1200 A output. 30/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 32: Connecting Signal And Control Lines

    Keysight recommend first connecting the system to the higher-level safety and emergency stop system of the test bench, before putting it into operation. The Keysight emergency stop system in the control cabinet may not be changed or adapted without the consent of Keysight.
  • Page 33: Connection Climatic Technology Devices

    When establish water connections, the 0-rings intended for this purpose must NOTE always be used. The flow direction must be observed when connecting the cooling water supply. NOTE The flow direction is marked on the system. 32/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 34: Installing The Air/Water Heat Exchanger

    8 Adjust circuit control valve #1 - #5 according to the circuit diagram. Installing the air/water heat exchanger If the air/water heat exchangers have been disassembled for transport, the following assembly work must be carried out Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 33/49...
  • Page 35: Connection Air/Water Heat Exchanger (Top/Side)

    1 Respect correct inlet and outlet flow on the air/water heat exchanger; 2 Connect the union joints with seals to the air/water heat exchanger at the intended connection points; 34/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 36: Connection Secondary Cooling Circuit

    Water hardness 4, Operating pressure 1 – 2.9 bar Filling port, external thread ¾” Professionally filling of the internal cooling circuit of the water/water heat exchanger requires the following components: Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 35/49...
  • Page 37 3 bar and control at the manometer 6 Open the lid on the automatic bleeder on the top of the Scienlab Battery Test System, 7 Slightly open the valve at the filling port, 36/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 38 18 Let the system rest for 24 hours and vent it again, 19 If necessary, wipe up any leaked water around the vent valve with a piece of cloth. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 37/49...
  • Page 39: Commissioning

    The system is switched on as follows: Turn the main switch to I (ON) Unlock the emergency stop push button, if required. 38/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 40: Performing Initial Commissioning

    The Scienlab Battery Test System is ready for operation. ✓ The insulation monitor can be deactivated via the control computer. This may NOTE only be allowed, in case of external insulation monitoring (e.g. within the DUT itself). Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 39/49...
  • Page 41: Recommissioning

    Commissioning. After prolonged storage, the water pressure and impermeability of the cooling NOTE system should be checked before initial commissioning (see Connection Climatic Technology Devices) 40/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 42: Action In An Emergency

    In the event of an emergency, the supply with electrical energy must be switched off completely or switched off to a part of the installation if a risk of electric shock or another risk of electrical origin exists. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 41/49...
  • Page 43 Before the restart of the system after a switch-off in an emergency NOTICE Determine the cause for the switch-off in an emergency, Eliminate cause, If necessary, notify the KeysightCare department. 42/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 44: Troubleshooting And Error Clearance

    Water pump error message Due to various causes, the water pump of the secondary water circuit switches off. The LED flashing code is described in the manual of the manufacturer Wilo. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 43/49...
  • Page 45: Defect Of Solenoid Valve

    The sight glass of the flow indicator at the water connection indicates whether the water flow is. Sight glass flow indicator • Top of system field 3 • Indicator cooling water flow (rotating impeller) • Inform KeysightCare 44/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 46: Upkeep And Inspection

    NOTICE personnel. (see Qualification of the Personnel) The SL1000A Scienlab Battery Test System is largely maintenance free. A proper upkeep helps to ensure trouble-free and safe operation of the system. It consists of preventive maintenance and, if necessary, corrective maintenance Unless otherwise agreed, preventive maintenance is carried out by the operator of the system.
  • Page 47: Carrying Out Inspection Work

    Visual and functional test of the safety device (key switch Enable Test (OFF→test start not possible) annually insulation monitor, if available (selftest via Test button)) Visual check of temperature display air/water heat exchanger (<35 °C) 46/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 48: Cleaning The System

    3 Determine absence of voltage at the grid feed-in and outputs by measurement, 4 Wipe the housing, display modules and front panels with a dry, clean and lint-free cleaning cloth. Scienlab Battery Test System – Keysight SL1000A – Operating Instructions 47/49...
  • Page 49: Decommissioning

    4 Disconnect all further lines (signal and control lines, load and measuring lines) and roll up the cables. Disassemble and decommission the system by performing the steps in reverse order. All system parts must be disposed of professionally. 48/49 Scienlab Battery Test System – Keysight SL1000A – Operating Instructions...
  • Page 50 This information is subject to change without notice. © Keysight Technologies 2019 - 2022 Edition 1.4, May 2022 9921-01942.EN www.keysight.com...