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1-Input, 2-Input Standard Model Version (excluding Servo Output) September 5, 2004 Thank you for purchasing the Shimaden FP23 Series Programmable Controller. Check that the delivered product is the correct item you ordered. Do not begin operating this product until you have read and thoroughly understood the contents of this Instruction Manual.
“1-output/2-output models” of the FP23 Series Programmable Controller. For details on the “servo output model,” refer to the separate document “FP23 Series Controller, Instruction Manual, Servo Version (manual No.: 00000-000). This Instruction Manual is meant for those will be involved in the wiring, installation, operation and routine maintenance of the FP23 Series.
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Caution ● The warning mark on the plate affixed on the casing of this device warns you not to touch charged parts while this device is powered ON. Doing so might cause an electric shock. ● A means for turning the power OFF such as switch or a breaker must be installed on the external power circuit connected to the power terminal on this device.
Check before use This device has been fully checked for quality assurance before shipment from the factory. However, you are requested to make sure that there are no errors, damages or shortages in the delivered items by confirming the model code, external appearance of the device and the number of accessories.
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Sensor power supply 24 VDC 25mA Stan 8. External I/O control signals 4 DI, 5 DO dard (DI/DO) *3 10 DI, 9 DO Without RS-485 (not SHIMADEN standard protocol/ 9. Communication interface insulated) MODBUS communication RS-485 protocol RS-232C With 10. Remarks...
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When the 2-output specification is used, either of Control Output 1 or Control Output 2 is used as the heater burnout alarm. Ten DI points (code 1) are required for switching the start pattern No. by DI.
Checking accessories Make sure that your product package has all of the following items: Standard accessories (1) Instruction Manual (this manual) (2) LCD Screen Display Parameters Drawing (3) Mounting fixture (w/ 2 screws) (4) Terminal cover (5) Unit decal Optional accessories (1) Current transformer (CT) for heater break alarm (when the heater break alarm option is selected) (2) Communications Interface Instruction Manual...
Contents Page 1 INSTALLATION & WIRING ........1 1-1 FP23 Installation Site ............1 1-2 FP23 External Dimensions and Panel Cutout ......... 1 1-3 Mounting the FP23 on a Panel..........2 1-4 Dimensions of Current Transformer (CT) for Heater Burnout ....3 Alarm ...............
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7. INITIALIZING I/O ................31 7.1 Setting the Output Specifications (2-output specification) ......... 31 7.2 Setting the Unit, Measuring Range and Reference Values ........31 PV scaling ............... 33 Setting the unit ............33 Setting the decimal point position ........34 Switching the lowest digit past the decimal point ......
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Step SV value ............49 Step time ..............49 Step PID No.............. 49 9-3 Pattern-related Settings..................... 50 Number of steps ............50 Start step ............... 50 Start SV ..............50 Pattern execution count ..........51 Start step No. of step loop ..........51 End step No.
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12. EV/DO SETTINGS................71 12-1 Monitor Screens ...................... 71 DO monitor ............... 71 Monitoring logic ............71 12-2 Setting the Channel....................71 12-3 Setting Event Action and DO Operation mode............71 12-4 Setting Event DO Action..................73 12-5 Setting Hysteresis ....................73 12-6 Setting the Delay Time ....................
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15 Monitoring, Executing and Stopping Operation .........87 15.1 Flow of Basic Screen in a 2-loop Specification............87 15-2 Operations in Basic Screen..................88 Setting the start pattern ..........88 Setting the start step ........... 88 Setting the FIX mode ............. 89 Setting the FIX SV value (only in FIX mode) ......
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LCD Screen Index The following shows how to move between the LCD display screens of this device and the numbers of pages that explain these screens. For details on the LCD screen display, see the “A3-size LCD Screen Display Parameters Drawing”...
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Group 8 Group 4 Group 5 Group 6 Group 7 Lock/initialization Event/DO screen group DI/option screen group Control Output screen group Unit/range screen group screen group E V E N T / D O D I / O P T I O N C T R L O U T U N I T R A N L O C K I N I...
1. INSTALLATION & WIRING 1 INSTALLATION & WIRING 1-1 FP23 Installation Site Caution Do not use this device in the following sites. Doing so might result in malfunction or damage to this device and in some cases cause fire and/or dangerous situations. ●Locations that are filled with or generate inflammable gas, corrosive gas, dirt and dust, smoke, etc.
1. INSTALLATION & WIRING Panel cutout dimensions and space for gang mounting or more Unit: mm 1-3 Mounting the FP23 on a Panel Caution To ensure safety and maintain the functions of this device, do not disassemble this device. If this device must be disassembled for replacement or repair, contact your dealer.
1. INSTALLATION & WIRING 1-4 Dimensions of Current Transformer (CT) for Heater Burnout Alarm The CT can be used when the heater burnout alarm is selected in the product specifications. Select either of the following optional CTs. ■For 0 to 30A (CTL-6-S) ...
1. INSTALLATION & WIRING Note Inputs 1 and 2 on this device are not insulated. When Inputs 1 and 2 are used on the same common, control accuracy is sometimes impaired when connections are such that the control loop is extended. 1-6 Wiring Caution ●To prevent electric shock, always turn off and disconnect this device from the...
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1. INSTALLATION & WIRING Make wiring as short as possible. Noise filter Controller 100 to 240 100 to 240 VAC 50/60Hz Earth Recommended noise filter: ZMB2203-13...
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2. NAMES & FUNCTIONS OF PARTS ON FRONT PANEL 2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL ①PV display ⑤LED indicators ②SV display ⑥Infrared sensors ④Front panel key ③LCD display switches ①PV display Displays the current measured value of CH1. (Display Modes 1 and 3) When the CH2 indicator is lit, displays the measured value (PV) of CH2.
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2. NAMES & FUNCTIONS OF PARTS ON FRONT PANEL ・Channel (CH1, CH2) display The channel of the screen display parameters and data are displayed. (only in a 2-loop control specification) ・IN1/IN2 PV display: Displays the PV value of INPUT1/INPUT2 (in 2- input computation specification only).
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2. NAMES & FUNCTIONS OF PARTS ON FRONT PANEL When the 2-input specification is used, the monitor indicators display the state (RUN,HLD,MAN,FIX,AT) of CH1 when the CH2 indicator is out. The monitor indicators display the state of CH2 while the CH2 indicator is lit.
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2. NAMES & FUNCTIONS OF PARTS ON FRONT PANEL ①PV display ⑤Operation display ②SV display ⑥Infrared sensors ③LCD display ④Front key switches ⑤Operation display (cont’d) Status indicators green Blinks during program standby, and lights during program execution. green Lights during program pause. Blinks at an input error during program execution.
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2. NAMES & FUNCTIONS OF PARTS ON FRONT PANEL Note ●For details on the main screen operations on this device, see the following items: 1. FP23 operation at power ON p.11 2. Switching LCD screen display p.12 and cursor operation 3.
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3. OPERATION AT POWER ON, MOVING BETWEEN SCREENS & SETUP 3 OPERATION AT POWER ON, MOVING BETWEEN SCREENS & SETUP 3-1 FP23 Operation at Power ON When the power is turned ON, the basic screen is displayed after each of the initial screens are displayed on the LCD for about three seconds each.
3. OPERATION AT POWER ON, MOVING BETWEEN SCREENS & SETUP 3-2 Switching LCD Screen Display and Moving the Cursor Switching the screen display For details on moving between screens, see “LCD Screen Index” in the preface. The operation screens of this device are configured so that screens are displayed in order from the most frequently used screen in regular use.
3. OPERATION AT POWER ON, MOVING BETWEEN SCREENS & SETUP 3-3 Changing and Registering Data Basically, set up and change parameters while confirming the LCD screen display. Entering numerical values 1. When there are two or more parameters, press the key to move the cursor ...
3. OPERATION AT POWER ON, MOVING BETWEEN SCREENS & SETUP Selecting setup items The settings of parameters marked by a key mark cannot be changed. 1. When there are two or more parameters, press the key to move the cursor (►) to the parameter to be changed.
4. CONTROL MODES, PROGRAMS & CONTROL FUNCTION BLOCK DIAGRAMS 4. CONTROL MODES, PROGRAMS & CONTROL FUNCTION BLOCK DIAGRAMS 4-1 FP23 Control Modes This device can execute fixed value cont The FP23 has two control modes. These are the “program mode” for performing program operation, and the “FIX mode” for performing fixed value control.
4. CONTROL MODES, PROGRAMS & CONTROL FUNCTION BLOCK DIAGRAMS PV Hi PV higher limit absolute value PV Low PV lower limit absolute value 4-3 Program Functions Up to 20 steps x 20 patterns can be stored to memory on this device. Steps can be freely assigned as long as the total number of steps to assigned to each pattern is within 400 steps.
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4. CONTROL MODES, PROGRAMS & CONTROL FUNCTION BLOCK DIAGRAMS ■Pattern execution function Any pattern can be executed repeatedly 1 to 9999 times. S t a ℃ P T N Pattern 1 Step 1 Step 2 Step 3 Step 4 ■Step loop function Any step time can be executed repeatedly 1 to 9999 times.
Infra-red communi Heater break cations PV input DI input DI input DI input CT input Heater break SHIMADEN DI assignments Range selection PTN assignments Pattern selection standard alarm protocol Linear input Sensor input Heater loop Program pattern selection...
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PV 1 input PV 2 input DI input Heater break CT DI input Infra-red input communications Range selection Pattern Heater break SHIMADEN DI assignments assignments selection alarm standard Linear input Sensor input protocol Heater loop Unit Program pattern selection...
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DI input DI input Heater break CT PV2 input PV2 input Infra-red input communications CH1 Pattern CH1 Pattern Heater break CH1 Range SHIMADEN assignments selection assignments selection selection alarm standard protocol Heater loop CH1 program CH1 program Linear input...
5. INITIAL SETUP & SETUP BEFORE OPERATION 5 INITIAL SETUP & SETUP BEFORE OPERATION 5-1 Parameter Setup Procedure Follow the procedure below to set up this device or change device settings when you are to use this device for the first time, change the control mode during use, or the control target device has been changed, for example.
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5. INTIAL SETUP & SETUP BEFORE OPERATION Set up DI and AO. For details, see “Chapter 13.” Options and other functions When setup of heater burnout/loop alarm and the communications function is completed, set the key lock as necessary to prevent inadvertent operation. For details, see “Chapter 14.”...
6. OPERATION MODE & CACELING KEY LOCK 6. OPERATION MODE & CANCELING KEY LOCK Perform the following as necessary. 6.1 Selecting the Operation Mode in a 2-input Specification Caution ・On 2-input specification models, all parameters are initialized when the operation modes described in this chapter are changed.
6. OPERATION MODE & CANCELING KEY LOCK 2-input/2-output (2-in, 2-out: 2 loops) This device uses the channels independently (CH1: Input 1-OUT1, CH2: Input 2- OUT2), and operates as two controller units. This operation mode is preset on 2-input/2-output specification models before they are shipped from the factory.
6. OPERATION MODE & CACELING KEY LOCK 6.2 Canceling the Key Lock Key lock screen display To call up the LOCK, etc. screen group (group 8) from the basic screen, press the key. Press the SCRN key in the LOCK, etc. screen group to switch to the screens for making and changing setups.
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7. INITIALIZATING I/O 7. INITIALIZING I/O 7.1 Setting the Output Specifications (2-output specification) This item is set in the case of a single loop in the 2-output specification. Select whether to set to 1-output or 2-output in the case of a 2-output specification. In the case of other specifications, proceed to the next items.
7. INITIALIZATING I/O Measuring Range Code Table Input Type Sensor Type Code Symbol Measuring range Measuring range *1 0.0 to 1800.0 °C 0 to 3300 °F B 01 0.0 to 1700.0 °C 0 to 3100 °F R 02 0.0 to 1700.0 °C 0...
7. INITIALIZATING I/O -100 to 100 mV -100 to 100 mV 77 When used with 0 to 20 mA, 4 to 20 mA current input, -1 to 1V -1 to 1V 81 select either of measuring range codes 84 and 85, and 0...
7. INITIALIZATING I/O When a range is changed in the above screen, the following confirmation message will be displayed. ▲ Press the key to select YES, and press the key to apply the setting. The range will be changed. W A R N I N G W A R N I N G P a r a m s .
7. INITIALIZATING I/O Thermocouple cold junction compensation Set whether to perform cold junction compensation during TC input internally or externally. Normally, set to internal compensation. Set to external compensation when greater accuracy is required. Setting range Internal, External n e n Initial value Internal...
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8. AUXILIARY SETTINGS 8. I/O AUXILIARY SETTINGS 8-1 Setting 2-input Logic Operation This setting is for the 2-input/1-loop specification. The setup screen is not displayed in other specifications. This setting sets processing during input operation or a scale over error. This function performs deviation, maximum, minimum, average, and other logic operations on two inputs, and takes the result as the execution PV value.
8. AUXILIARY SETTINGS Setting bias, filter and ramp Set the bias, filter and ramp to each of INPUT1 and INPUT2. B a s B a s F l t r : F l t r : S o p : 1 . S o p : 1 .
8. AUXILIARY SETTINGS 8-3 Setting the Square Root Extraction Operation Function Signals having square root characteristics such as in the measurement of flow rates can be linearized. This item is set during linear input, and the screen is not displayed during RTC and TC input.
8. AUXILIARY SETTINGS 8-4 Setting Control Output Action characteristics Select either reverse action (Reverse) or direct action (Direct) as the output characteristics. OUT1 ACT: Reverse Setting range Reverse, Direct STBY: 0.0% Initial value Reverse ERR: 0.0% CYC: Reverse By this action, the smaller the measured value (PV) than the set value (SV), the higher output increases.
8. AUXILIARY SETTINGS Proportional cycle time Set the proportional cycle time. (contact/SSR drive output only) This item is set only in the contact and SSR drive voltage output specification. The screen is not displayed in the case of the current and voltage output specification. Setting range 1 to 120s 1 A C...
8. AUXILIARY SETTINGS 8-5 Setting Broken Line Approximation Computation Enabling broken line approximation computation This function performs linearization based upon broken line approximation when the PV input is a non-linear signal. This item is set during linear input. The screen is not displayed during RTD and TC input. P M : Setting range OFF, ON...
8. AUXILIARY SETTINGS B6=100 B5=95 A1= 0.0% B4=80 B1= 0.0% A2= 20.0% B2= 10.0% A3= 40.0% B3= 25.0% A4= 70.0% B4= 80.0% A5= 90.0% B3=25 B5= 95.5% A6=100.0% B2=10 B6=100.0% B1=0 A1=0 A2=20 A3=40 A4=70 A5=90 A6=100 PV input % 8-6 Setting the Various Limiters Output rate-of-change limiter Set this setting item when a control target that is adverse to sudden changes in output...
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8. AUXILIARY SETTINGS Ex:) When FIX SV value is set to 400.0°C with RANGE 04(K1) –100.0 to 400.0°C, and then SV Limit_H is set to 350.0°C ℃ The white-inverted section indicates limit over.
8. AUXILIARY SETTINGS 8.7 Compensating Control Output/Analog Output Error that occurs in control output (at linear output) or analog output can be compensated. . Stop control action. Control output/analog output cannot be compensated during control action. Cancel the key lock if it is applied. Set both CH1 and CH2 to a reset state.
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9. PROGRAM SETTINGS 9 PROGRAM SETTINGS 9-1 Program Initial Setting Time unit Set the unit of time that is currently used in various items such as step time or time signal time. Setting range H/M, M/S Initial value O N : : hours/minutes : minutes/seconds Program control execution delay time...
9. PROGRAM SETTINGS Power interruption compensation Set in which state the device is to be restored when the power is turned ON again after a power interruption. Setting range RESET, CONTINUE Initial value RESET O N : RESET During program control, the state that was active before the power interrupt is not held, and the device is reset when the power is turned ON again.
9. PROGRAM SETTINGS 9-2 Step-related Settings Make settings for each step. The following describes setup operation using start pattern 1 and step 1 as an example. Step SV value Set the SV value of step 1. Setting range Within SV limiter setting range Initial value ℃...
9. PROGRAM SETTINGS 9-3 Pattern-related Settings Number of steps Set the number of steps to be used in the program pattern. Setting range 0 to 400 Initial value N u m S t a The maximum number of steps is allocated between CH1 and CH2 patterns, and changes according to the number of other pattern steps.
9. PROGRAM SETTINGS Pattern execution count Set the execution count of the program pattern. When a pattern execution count smaller than the current execution count is set during program execution, the program pattern ends after execution up to the end step. (If the pattern is linked, the program moves to the next pattern.) Setting range 1 to 9999...
9. PROGRAM SETTINGS Execution count of step loop Set the execution count of the step loop. Setting range 1 to 9999 L o o Initial value S t a t E n d R e p s Ex) When execution count is set to “3” at start step No.2 and end step No.5 Steps 2 to 5 Step 1 Step 2...
9. PROGRAM SETTINGS Wide flat section GUA function ON Guarantee soak zone SV/SV (above and below SV value) GUA lit STP1 STP2 (startSV) When the deviation between the step SV and PV of the flat step does not enter the guarantee soak zone when the ramp step switches to the flat step, the program does not move to the next step, and stands by until this region is reached or the GUA time ends.
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9. PROGRAM SETTINGS ① PV≦SSV<SV1 ④ PV≧SSV>SV1 SV1/SV2 SV1/SV2 STP1 STP2 STP1 STP2 ② SSV<PV≦SV1 ⑤ SSV>PV≧SV1 SV1/SV2 SV1/SV2 STP1 STP2 STP1 STP2 T1: The time in this period is shortened to T1: The time in this period is shortened to become PV start.
9. PROGRAM SETTINGS 9-4 Pattern Link-related Settings Setting the pattern link execution count Set the number of times that pattern link is executed. Setting range 0 to 9999 L i n k 1 s t Initial value Pattern link Pattern3 Pattern1 Pattern4 Pattern6 Pattern link...
9. PROGRAM SETTINGS 9-5 Settings before Program Operation Auto-tuning point To avoid hunting caused by the limit cycle on the SV value when executing auto-tuning, set a virtual SV value (auto tuning point) so that AT action is performed at a point away from the true SV value.
9. PROGRAM SETTINGS Program EV, DO action points Set the action points of each of EV and DO in the PROGRAM mode. This screen is not displayed when a mode other than the six operation modes shown below is set to DO. i n t ℃...
9. PROGRAM SETTINGS Time signal ■Time signal (TS) enabling conditions Though invalid conditions can be assigned, they do not function. 1) The ON step No. must already be set (must not be OFF). 2) The ON step No. must be less than the OFF step No. Note, however, that the actual ON time must be less than the actual OFF time.
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9. PROGRAM SETTINGS (3) When the OFF step or actual OFF time exceeds the end step time, TS output becomes OFF at the end of the pattern end step. Note, however, that it becomes ON when the ON time at the next pattern is 00:00. (4) When the ON time = step time, TS turns ON at the start of the next step.
9. PROGRAM SETTINGS The actual OFF time is the OFF time of the total time up to start of the step set at ③ + the time set at ④. ⑤ Actual ON and OFF times The following shows the relationship between the setting items in ① to ④ above, and the actual ON and OFF times.
10. FIX SETTINGS 10 FIX SETTINGS 10-1 Switching the FIX Mode The mode can be set to the FIX (fixed value control) mode. Note that movement to the FIX mode when the program mode is switched to the FIX mode varies according to the FIX MOVE setting. For details, see “10-4 FIX MOVE Settings.”...
10. FIX SETTINGS 10-4 FIX MOVE Settings Make detailed settings for when the mode enters the FIX mode. Setting range EXE, EXE/STBY, EXE/TRCK ℃ Initial value The RUN mode is entered when the FIX mode is entered. (same as when the FIX mode is entered in the RUN mode) EXE/STBY The FIX mode is entered in the current state (reset state or RUN mode).
10. FIX SETTINGS 10-5 Setting the FIX EV/DO Action Points Set each of the EV and DO action points in the FIX mode. This screen is not displayed when a mode other than the six operation modes shown below is set to EV and DO. ℃...
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11. SETTING PID 11 SETTING PID 11-1 Setting the Proportional Band (P) ”Proportional band” refers to the measuring range in which the size of the control output changes in proportion to the difference (deviation) between the measured value (SV) and the set value (PV). When a wide proportional band is set, the change in the control output with respect to deviation decreases, and the offset (steady-state deviation) increases When a narrow proportional band is set, the change in the control output increases,...
11. SETTING PID 11-4 Setting the Manual Reset (MR) This function sets I (integral time) to OFF, and manually corrects offset that occurs when control action is performed by P or P+D. When a + side MR value is set, the control result shifts to the + side, and when a – MR value is set, the control action shifts to the –...
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11. SETTING PID The patterns in the following figures show the relationship between output action and dead band. RA: Reverse Action, DA: Direct Action RA+DA Control output 1 Control output 100% Solid line: Control Output 1 Dotted line: Control Output 2 ②...
11. SETTING PID 11-7 Setting the Target Value Function (TF) This function corrects overshoot or undershoot that occurs in PID control on this device. Set this item taking the control result into consideration. The target value function is valid only when integral action (PI or PID) is set. Setting range 0.00 to 1.00 Initial value...
11. SETTING PID 11-9. Setting Zone PID About the zone PID function This function sets two or more zones in a measuring range and switches different PID values in each zone for use. When multiple SVs are used and ramp control is performed, the optimum PID value can be set to each temperature range (zone) so that satisfactory controllability is obtained in a wide temperature range as two or more SVs can be used for performing ramp control.
11. SETTING PID PV (measured value) or SV (set value) PID No.3 zone value Hysteresis PID No.2 zone value PID No.1 zone value No.1 No.2 No.1 No.2 No.3 Zone (ZN) This screen is for setting the zone required for the zone PID function to each PID No. This screen is not displayed when zone PID (ZPID1, ZPID2: parameter No.3 to 31) is OFF.
12. EV/DO SETTINGS 12. EV/DO SETTINGS 12-1 Monitor Screens DO monitor The status of DO can be monitored. When □ is reversed to ■, this shows that DO is being output. Monitoring logic This screen is displayed when even one event DO is EV1・・・・EV2・・・・EV3 assigned.
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12. EV/DO SETTINGS Event (EV/DO) Assignable Types EV_MD EV, DO Operation mode No. EV_MD EV, DO Operation mode None No action LOGIC Logic operation (mode AND, OR, XOR) DEV Hi Higher limit deviation LOGIC Logic operation value action (mode Timer, Count) DEV Low Lower limit deviation Direct...
12. EV/DO SETTINGS EV/DO Action in RST State When the actions in the table below are assigned to EV/DO, EV/DO do not function even if an action state is reached in a RST state. EV_MD EV/DO Operation mode EV_MD EV/DO Operation mode DEV Hi...
12. EV/DO SETTINGS 12-6 Setting the Delay Time This function is for outputting EV after the preset time has elapsed after an event cause has been generated. This item is displayed when event types (2) to (7) are selected in the event/tDO operation mode.
12. EV/DO SETTINGS 12-7 Setting Standby Action This function is for outputting EV when the PV value leaves the EV action range and enters the EV action range again without outputting EV even if the PV value is in the EV action range at power ON.
12. EV/DO SETTINGS Logic operation mode (Log MD) NAND and NOR logic operations are also possible by inverting input logic and output logic. Setting range AND, OR, XOR M : O Initial value S R C : N o n e B U F Logical product of 2 inputs EV/DO turn ON when both of the two inputs turn ON.
12. EV/DO SETTINGS 12-9 Timers/Counters Assign timers and counters to DO4 and DO5. With this timer/counter function, DI or a time signal is taken as input and EV/DO is taken as output, and EV can be output after the preset time has elapsed after generation of an input, or when there was an input of the preset count.
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13. SETTINGS DI & DO 13 SETTING DI & AO 13-1 Setting DI ”DI” is a digital input signal for external control based upon an externally input non- voltage contact signal or an open collector transistor. The function to be executed can be selected, and assigned to DI2 to DI10.
13. SETTING DI & AO List of DI assignment setup parameters The following nine parameters can be assigned in the following DI assignment screen. D I 1 / R S T D I 5 : o n e D I 9 : o n e ...
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13. SETTINGS DI & DO (1) When the same action is assigned to multiple DIs (however, valid if on different channels) For example, assignment to DI2 becomes invalid when MAN is assigned to DI1 and DI2. (2) When action types (PTN2bit, PTN3bit, PTN4bit, PTN5bit) that use multiple DI terminals are assigned to multiple DIs (however, valid if on different channels) For example, assignment to DI8 becomes invalid when PTN3bit is...
13. SETTING DI & AO 13-2 Analog Output All of the following analog output types can be selected for both Ao1 and Ao2. All of the following assignments are possible for both Ao1 and Ao2 even in a 2-input, 2- output specification.
14. OPTIONS & OTHER FUNCTIONS 14. OPTIONS & OTHER FUNCTIONS 14-1 Heater Burnout/Heater Loop Alarms The heater burnout alarm and heater loop alarm can be used when Control Output 1 or Control Output 2 is a contact (Y) or SSR drive voltage (P). These alarms cannot be used if control output is current (I) or voltage (V).
14. OPTIONS & OTHER FUNCTIONS Heater burnout alarm current value (HBA) An alarm is output when the current value of the load wire is detected by CT when Control Output is ON, and the current value of the load wire is smaller than the preset current value.
14. OPTIONS & OTHER FUNCTIONS Heater burnout detection (HB) Select the control output at which heater burnout is detected. This parameter can be selected only for output type Y and P. Setting range OUT1, OUT2 H e a t r [ Initial value OUT1 H B :...
14. OPTIONS & OTHER FUNCTIONS 14-3 Setting Key Lock Displaying the key lock screen To call up the LOCK, etc. screen group (group 8) from the basic screen, press the key. Press the SCRN key in the LOCK, etc. screen group to switch to the screens for making and changing setups.
15. MONITORING, EXECUTING & STOPPING OPERATION 15 Monitoring, Executing and Stopping Operation To execute program control or fixed value control, the basic screen (No.0-0) must first be moved to. DISP When another screen is displayed, press the key to move to the basic screen. 15.1 Flow of Basic Screen in a 2-loop Specification This section describes the configuration of the basic screen in a 2-loop specification and the flow of the basic screen.
15. MONITORING, EXECUTING & STOPPING OPERATION *1: CH2 indicator on PV display lights. *2: PV indicator on SV display lights. The PV and SV displayed never change even if you press the key to display a different screen group in the displayed basic screen. Also, the basic screen that is displayed by a return by the DISP key is the screen before the...
15. MONITORING, EXECUTING & STOPPING OPERATION Setting the FIX mode When the key is pressed in the monitor group top screen, the program pattern No. on the LCD display blinks and is incremented. (It can also be changed by the ▲...
15. MONITORING, EXECUTING & STOPPING OPERATION 15-3 Displaying the Step No. and SV PROG CONTROLLER ① PV OUT1 OUT2 The following table shows the relationship ② STEP between the step No. ((1) in the figure) OUT1 displayed in the basic screen and the SV 0.0%...
16. CONTROL OPERATIONS DURING EXECUTION 16 CONTROL OPERATIONS DURING EXECUTION 16-1 Monitoring Control during Execution Basic screen During program control execution, the currently executing pattern and step are displayed. During fixed value control, “F” is displayed on the pattern display, and “- - - “ is displayed on the step display indicating that the display is off.
16. CONTROL OPERATIONS DURING EXECUTION Monitoring program status This status display is related to program execution of CH1 and CH2. The upper section is for CH1, and the lower section is for CH2. P L L D W P L L D W Lights in guarantee soak.
16. CONTROL OPERATIONS DURING EXECUTION Monitoring information during control execution This screen is displayed only during control execution. The states of the following four parameters are displayed during control execution. Note, however, that only (4) is displayed during fixed value control (FIX). P T N PTN LNK Indicates the pattern link execution count and setting count.
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16. CONTROL OPERATIONS DURING EXECUTION ■Auto tuning end conditions Program Mode FIX Mode When the RUN state changes to the reset (RST) End of auto End of auto state tuning tuning When output has elapsed for about 200 minutes in a End of auto End of auto 0% or 100% state...
16. CONTROL OPERATIONS DURING EXECUTION STP8 AT is in a standby state (AT LED lit) as computation of PID2 has ended at STP4. *1 AT also ends (AT LED out) at program end (STP8). *2 In the case of this example, AT of PID1 is not performed. Note When there is not enough step execution time at flat sections, and AT does not end, AT execution of that No.
16. CONTROL OPERATIONS DURING EXECUTION Simple key-based manual output operations In the output value display screen (0-1), you can switch OUT1 automatic/manual by pressing the ▲ keys, and switch OUT2 automatic/manual by pressing the ▼ keys. O U 1 O U 1 3 0 0 3 0 0 O U 2...
16. CONTROL OPERATIONS DURING EXECUTION 16-5 Executing Advance Advance is a function for forcibly moving to the next step (or time) from the current step (or time) during program execution. ①Step move: Program advance in step units (single steps). ②Time move: Program advance in time units. For details on the setting of move action by ADV execution and ADV time when time move is set, see “9-1, Setting the advance mode,”...
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16. CONTROL OPERATIONS DURING EXECUTION Example 2) Move by time according to ADV (move by ADV time only) ADV time SV5/SV6 SV3/SV4 ADV execution SV1/SV2 Start SV STP1 STP2 STP3 STP4 STP5 STP6 In time selection, when the ADV time is greater than the remaining time of that step, advance beyond the next step is not performed, and the program only advances to the next step in the same way as in step selection.
17. ERROR DISPLAYS (PV DISPLAY AREA) 17 ERROR DISPLAYS (PV DISPLAY AREA) 17-1 Operation Check Abnormalities at Power ON This device displays the following error codes on the PV display when the self-test is automatically executed when the device is powered ON and an error is detected. Display Cause ROM error...
17. ERROR DISPLAYS (PV DISPLAY AREA) 17-2 PV Input Abnormalities When a PV input-related abnormality is detected during execution of control on this device, the following error codes are displayed on the PV display. Display Cause The PV value exceeded the measuring range lower limit (-10%FS). ...
18. LIST OF PARAMETERS 18 LIST OF PARAMETERS This chapter lists all of the parameters used by the FP23. Option functions that are not mounted or parameters that cannot be set by the user are not listed. Indicates the parameter No. Display Symbol Indicates the parameter symbol displayed on the LCD screen.
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18. LIST OF PARAMETERS FIX EV Set Point FIX EV action DEV_Hi: -25000 to 25000 Unit 25000 Unit DEV_Low: -25000 to 25000 Unit -25000 Unit point setting EV1 to EV3 ★ DEV_Out:0 to 25000 Unit 25000 Unit DEV_In: 0 to 25000 Unit 25000 Unit PV_Hi: Within measuring range Measuring range...
18. LIST OF PARAMETERS 18-2 Program Screen Group (group 2) Description of Display Symbol Setting Range Initial Value Lock Function 0 to assigned pattern higher Num.of STEP Number of steps limit Start STEP Start step 0 to number of steps Start SV Start SV Within SV limiter setting range...
18. LIST OF PARAMETERS 18-4 PID Screen Group (group 3) Display Description of Function Setting Range Initial Value Lock Symbol PID01-OUT1 No.1 proportional band OFF, 0.1 to 999.9 % 3.0 % (OUT1) No.1 integral time (OUT1) OFF, 1 to 6000 s 120 s No.1 differential time (OUT1) OFF, 1 to 3600 s 30 s...
18. LIST OF PARAMETERS 18-5 Event/DO Screen Group (group 4) Display Symbol Description of Function Setting Range Initial Value Lock EV1 to EV3, DO1 to DO13 EV1 to 3 None : No action EV1: DEV Hi DO1 to 13 DEV Hi : Higher limit EV2: DEV Low Operation mode deviation action...
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18. LIST OF PARAMETERS Input 1, input 2 None/TS1 to TS8/ SRC1, SRC2 None TS1-C2 to TS8-C2/DI1 to DI10 Gate1, Gate2 Input 1, input 2 BUF/INV/FF Log MD Logic operation mode AND/OR/XOR At DO4, DO5MD LOGIC None/TS1 to TS8/ Input None TS1-C2 to TS8-C2/DI1 to DI10 Log MD...
18. LIST OF PARAMETERS 18-6 DI/Option Screen Group (group 5) Display Description of Function Setting Range Initial Value Lock Symbol ------ DI assignment channel CH1, CH2/CH1+2 DI1 assignment DI2 assignment CH1, CH2 None None CH1, CH2 RUN CH1, CH2 HLD CH1, CH2 ADV CH1, CH2 FIX CH1, CH2 MAN...
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EVEN/ODD/None EVEN parity STOP Communication stop bit DELY Communication delay 1 to 50 ms 10 ms time Communication control STX_ETX_CR STX_ETX_CR CTRL code STX_ETX_CRLF @_: _CR ★ Communication BCC check ADD two’s cmp ★ None * SHIMADEN standard protocol only...
18. LIST OF PARAMETERS 18-7 Control Output Screen Group (group 6) Display Description of Function Setting Range Initial Value Lock Symbol OUT1 ACT Output 1 control Reverse: Reverse Reverse characteristics characteristics Direct: Direct characteristics Output preset value at 0.0 to 100.0 % 0.0 % output 1 reset Output preset value at...
18. LIST OF PARAMETERS 18-8 Unit/Range Screen Group (group 7) Display Description of Function Setting Range Initial Value Lock Symbol 2-IN(func) PV_MODE PV1, PV2 input mode MAX: Maximum value MIN: Minimum value AVE: Average value DEV: Deviation value PV : CH1 PV SO_MODE Scale over mode PV Bias ★...
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18. LIST OF PARAMETERS Broken line operation OFF: Broken line operation mode ON : Broken line operation A1 to A11 Broken line -5.00 to 105.00 % 0.00 % approximation input 1 to B1 to B11 Broken line -5.00 to 105.00 % 0.00 % approximation output 1 to 11...
18. LIST OF PARAMETERS 18-9 Lock/Initialization Screen Group (group 8) Description of Display Symbol Setting Range Initial Value Lock Function KLOCK Key lock OFF : Cancel LOCK1: Other than SV, CONTROL LOCK2: Other than SV LOCK3: All OUTPUT Output mode Single: 1-output 1-output: Single Dual : 2-output...
19. SETUP PARAMETER RECORD SHEET 19 PARAMETER SETUP RECORD SHEETS Lots of parameters are set on this device before use. Users will find these sheets will come in handy to restore a system in the event of a malfunction, for example, if they keep a detailed record of the product model No.
19. SETUP PARAMETER RECORD SHEET 19-3 PROG STEP Parameters PTN No.______ Item Item Num. of STEP EV1 Set Point Start STEP EV2 Set Point Start SV EV3 Set Point PTN Reps DO1 Set Point Loop setup DO2 Set Point Start DO3 Set Point DO4 Set Point Reps...
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19. SETUP PARAMETER RECORD SHEET PTN No.______ Item Item Num. of STEP EV1 Set Point Start STEP EV2 Set Point Start SV EV3 Set Point PTN Reps DO1 Set Point Loop setup DO2 Set Point Start DO3 Set Point DO4 Set Point Reps DO5 Set Point GUArantee Soak...
19. SETUP PARAMETER RECORD SHEET 19-4 PID Parameters OUT1 (CH1) PID No. OUT1L OUT1H OUT2 (CH2) PID No. MR /DB OUT2L OUT2H Zone PID Item Set Value Zone PID1 Zone HYS1 Zone PID2 Zone HYS2...
19. SETUP PARAMETER RECORD SHEET 19-9 Lock/etc. Parameters Item Set Value KLOCK OUTPUT Item CH1 Set CH1 Set Value Value SV Limit_L SV Limt_H AT Point Time Unit PRG.Wait SO Mode POWER ON ADV Mode ADV Time CH1 PTN 19-10 2-input Setup Number of inputs, number of loops...
20. SPECIFICATIONS 20 SPECIFICATIONS 20-1 Display ・LED display Measured value (PV): 7-segment red LED 5 digits, height of characters 16 mm Set value (SV): 7-segment green LED 5 digits, height of characters 16 mm ・LCD display SV No., OUT% graph, control output value, various parameter displays 128 x 32 dot matrix liquid crystal display with yellow-green LED backlight...
20. SPECIFICATIONS 20-2 Settings ・Local setting By 10 front panel key switches SV setting range Same as measuring range (within setting limiter) ・Higher/lower setting limiter Any value in measuring range (lower limit value < higher limit value)
20. SPECIFICATIONS 20-3 Input ・Multi-input, multi-range Thermocouple input, RTD input, voltage input (mV, V), current input (mA), ・Thermocouple (TC) B, R, S, K, E, J, T, N, PLII, PR40-20, WRe5-26, L,U(DIN43710) input type gold & ion-Chromel (Kelvin scale). For details, see Table of Ranges. Display range ±10% of measuring range Allowable range of...
20. SPECIFICATIONS 20-4 Control ・Control output: 1-output specification, 2-output specification (optional) In a 2-input (CH1, CH2) specification, Control Output 2 is output on CH2 side. In a 2-input (CH1, CH2) specification, 2-output specification is unavailable. ・Control system W/ auto tuning function (common to Control Expert PID control, In 2-output specification, expert PID+PID Output 1 and 2)
20. SPECIFICATIONS 20-5 Program Function ・Number of patterns Max. 20 patterns ・Number of steps Max. 400 steps ・Number of steps 0 minutes 0 seconds to 99 minutes 59 seconds or 0 hours 0 minutes to 99 hours 59 minutes ・Pattern execution count Repeatable to 9999 times max. ・Step loop count Repeatable to 9999 times max.
20. SPECIFICATIONS 20-6 Event Output ・Number of outputs Total 3; EV1 to EV3 ・Output rating 240 VAC/1.0A resistive load common to contact outputs (normally open contacts) ・Output update cycle 0.1 seconds (100 msec) Individual setting (individual output), selectable from 21 types (to ・Setting/selection designate output) Assigned to either of CH1 and CH2 in the case of 2-input...
20. SPECIFICATIONS 20-7 External Control Output (DO) ・Number of outputs 13 points in total; standard 5 and 8 optional DO1 to DO3 Darlington output 3 points DO4 to DO5 Open collector output 2 points DO6 to DO13 Open collector output 8 points (optional) ・Output rating Open collector output 24 VDC/8 mA max., ON voltage 0.8V or lower...
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20. SPECIFICATIONS 8) LOGIC ”1” when logic operation input is ON, “0” when 9) PTN2bit Start pattern No. selection by DI input (3 patterns max.) 10) PTN3bit Start pattern No. selection by DI input (7 patterns max.) 11) PTN2bit Start pattern No. selection by DI input (15 patterns max.) 12) PTN3bit...
20. SPECIFICATIONS 20-9 Logic Operation Functions ・Number of logic Assignable to 8 points in total: EV1 to EV3 3 points, DO1 to DO5 operation outputs 5 points DO4 and DO5 are exclusively for timer and counter operation. ・Number of logic 26 external control input points, TS1 to TS8 (CH1), TS1 to TS8 operation inputs (CH2) and DI1 to DI10, can be assigned individually to cause 1...
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20. SPECIFICATIONS 2) Input operation, 2-output control specification by 2 inputs (PV1, PV2) 2CH specification 2-loop control specification 1) 2-channel (2-loop) control specification Not insulated across Input 1 (standard input) and Input 2. ・Isolation Otherwise, the same as 1-input specification...
20. SPECIFICATIONS 20-11 Heater Break Alarm (option) ・Alarm action HB alarm ON when control output is ON and heater burnout is detected HLA alarm ON when control output is OFF and heater loop error is detected Heater current at alarm detection ON ≤ set current at heater Alarm detection burnout detection Heater current at OFF ≥...
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20. SPECIFICATIONS ・Output scaling PV, SV, CH”_PV, CH_SV within measuring range DEV, CH2_DEV within -100.0 to 100.0%; OUT1, OUT2 within 0.0 to 100.0%; reverse scaling possible Analog outputs insulated from various I/O and system ・Isolation Analog outputs (A_o1, A_o2) not insulated from each other...
7E1 (7 bits, even parity, stop 1 bit) Control code STX_ETX_CR Checksum (BCC) Communication code ASCII data Communication delay time 0 ・Communication protocol SHIMADEN standard protocol 20-16 General Specifications ・Data storage Non-volatile memory (EEPROM) ・Operating environment conditions Temperature -10 to 50°C Humidity 90% RH max.
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20. SPECIFICATIONS Imbedded in panel (using mounting fixtures) ・Mounting ・Thickness of usable panel 1.0 to 4.0 mm ・Size of panel cutout 92 (H) x 92 (W) 600 g max. ・Weight...
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The contents of this Instruction Manual are subject to change without notice. Temperature and Humidity Control Specialists SHIMADEN CO., LTD. Head Office: 2-30-10 Kitamachi, Nerima-ku, Tokyo 179-0081 Japan Phone: (03)3931-7891 Fax: (03)3931-3089 PRINTED IN JAPAN...
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