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Shimaden FP23 Series Instruction Manual

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FP23 Series
Programmable Controller
Instruction Manual
1-input
Thank you for purchasing the Shimaden FP23 Series
Programmable Controller. Check that the delivered product is
the correct item you ordered. Do not begin operating this
product until you have read and thoroughly understood the
contents of this Instruction Manual.
SHIMADEN CO., LTD.
MFP023-E01-B
Jan, 2006

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Summary of Contents for Shimaden FP23 Series

  • Page 1 Programmable Controller Instruction Manual 1-input Thank you for purchasing the Shimaden FP23 Series Programmable Controller. Check that the delivered product is the correct item you ordered. Do not begin operating this product until you have read and thoroughly understood the contents of this Instruction Manual.
  • Page 3 Request Make sure that this instruction manual is given to the final user of the device. Keep this manual at the work site during operation of the FP23 Series. Preface This Instruction Manual describes the basic functions and how to use "1-input: 1-output/2-output"...
  • Page 4 Caution To avoid damage to connected peripheral devices, facilities or the product itself due to malfunction of this device, safety countermeasures such as proper installation of the fuse or installation of overheating protection must be taken before use. No warranty, express or implied, is valid in the case of use resulting in an accident without having taken the proper safety countermeasures.
  • Page 5 Check before use This device has been fully checked for quality assurance before shipment from the factory. However, you are requested to make sure that there are no errors, damages or shortages in the delivered items by confirming the model code, external appearance of the device and the number of accessories.
  • Page 6 0 4 DI, 5 DO 8. External I/O control signals 1 10 DI, 9 DO (DI/DO) *2 2 10 DI, 13 DO 0 Without RS-485 (not SHIMADEN protocol/ insulated) 9. Communication interface MODBUS communication 5 RS-485 protocol 7 RS-232C 0 Without 10.

  • Page 7: Table Of Contents

    Contents 1 INSTALLATION & WIRING..............1 Installation Site ....................1 External Dimensions and Panel Cutout ............1 Mounting......................2 Current Transformer (CT) for Heater Break Alarm.........3 Rear Terminal Arrangement Diagram............4 Wiring ......................6 2 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL....7 3 BASIC OPERATIONS...............11 Power ON ....................11 Switching LCD Screen Display and Moving the Cursor .......12 Switching the screen display...................
  • Page 8 Infrared Communication ................23 Measuring Range ..................24 Range setting ......................24 Range scaling......................25 Unit ......................28 Decimal Point Position................. 29 Decimal point position ..................... 29 Switching the lowest digit past the decimal point ............ 29 Cold Junction Compensation............... 30 Thermocouple cold junction compensation .............
  • Page 9 Step-related Settings ...................41 Step SV value ......................41 Step Time........................ 41 Step PID No......................41 Pattern-related Settings ................42 Number of steps...................... 42 Start step ........................ 42 Start SV ........................42 Pattern execution count ..................43 Start step No. of step loop ..................43 End step No.
  • Page 10 viii 11-9 Zone PID ..................... 63 Selecting Zone PID ....................64 Zone hysteresis ....................... 64 PID zone value ......................64 12 EVENT & DO SETTING ..............65 12-1 Monitor Screens ..................65 DO monitor ......................65 Logic monitor......................65 12-2 EVENT/DO Action ..................65 Output characteristics....................
  • Page 11 14 KEY LOCK SETTING................83 14-1 Setting Key Lock..................83 Displaying the key lock screen................83 Key lock ........................83 15 MONITORING, EXECUTING & STOPPING OPERATION....85 15-1 Operations in Basic Screen .................85 Setting the start pattern................... 85 Setting the start step ....................85 Setting the FIX mode ....................
  • Page 12 18-6 DI/Option Screen Group (group 5)............. 107 18-7 Control Output Screen Group (group 6) ............ 110 18-8 Unit/Range Screen Group (group 7)............111 18-9 Lock, etc. Screen Group (group 8) ............112 19 PARAMETER SETUP RECORD SHEETS ........113 19-1 Product Model Code.................. 113 19-2 CTRL EXEC Parameters ................
  • Page 14 LCD Flow Chart The following shows how to move between the LCD display screens of this device. Standard screen Screens that are always displayed Screens that are displayed depending Non-standard screen on options/setup values. Group 0 Group 1 Group 2 Group 3 Control execution Basic screens...
  • Page 15 OUT1 UNIT:%  XXXX.X SCRN SCRN SCRN SCRN SCRN SCRN Time: OFF MD: LOGIC ACT:N.O. PROT: SHIMADEN SQ.Root: ON SRC: None ADDR: Low Cut: 1.0% Log MD: Timer BPS : 9600 MEM : EEP SCRN SCRN 4-10 SCRN SCRN SCRN...

  • Page 17: Installation & Wiring

    INSTALLATION & WIRING 1 INSTALLATION & WIRING Installation Site Caution Do not use this device in the following sites. Doing so might result in malfunction or damage to this device and in some cases cause fire and/or dangerous situations. Locations that are filled with or generate inflammable gas, corrosive gas, dirt and dust, smoke, etc.

  • Page 18: Mounting

    INSTALLATION & WIRING Panel cutout dimensions and space for gang mounting or more Unit: mm Mounting Caution To ensure safety and maintain th e functions of this device, do not disassemble this device. If this device must be disassembled for replacement or repair, cont your dealer.

  • Page 19: Current Transformer (Ct) For Heater Break Alarm

    INSTALLATION & WIRING Current Transformer (CT) for Heater Break Alarm The CT can be used when the heater Break alarm (option) is selected in the product specifications. Either of the following CT is provided. For 0 to 30A (CTL-6-S)  2- 3.5 ...

  • Page 20: Rear Terminal Arrangement Diagram

    INSTALLATION & WIRING Rear Terminal Arrangement Diagram...
  • Page 21 INSTALLATION & WIRING Terminal Terminal Symbol Description Symbol Description Analog output 1 (optional) Analog output 2 or External input DI5 to DI10 Sensor power supply ( optional ) (optional) DI10 Heater break alarm CT input (optional) Communication function Thermocouple ( optional ) RD - input COM+...

  • Page 22: Wiring

    INSTALLATION & WIRING Wiring Caution ● To prevent electric shock, always turn off and disconnect this device from the power supply before starting wiring. ● Do not touch wired terminals or charged parts with your hands while the power is supplied. Pay attention to the following points when performing wiring: Check that the wiring is free from mistakes according to "1-5 Rear Terminal Arrangement Diagrams."...

  • Page 23: Names & Functions Of Parts On Front Panel

    NAMES & FUNCTIONS OF PARTS ON FRONT PANEL NAMES & FUNCTIONS OF PARTS ON FRONT PANEL ① PV display ⑤ LED indicators ② SV display Infrared interface ⑥ Infrared sensor ③ LCD display ④ Front panel key switches 1PV display Displays the measured value ( PV ).
  • Page 24 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL 4Key switches DISP Displays the basic screen. (Display key) Changes the screen group. (Group key) Or, returns to the screen group top screen. Switches the parameter display screen in a screen group. SCRN (Screen key) Selects the parameter to set up or change.
  • Page 25 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL 5LED indicators RUN HLD MAN FIX EV1 EV2 EV3 D01 D02 D03 D04 D05 EXT COM ① PV display ⑤ LED indicators ② SV display Infrared Interface ⑥ ③ LCD display Front panel ④...
  • Page 26 NAMES & FUNCTIONS OF PARTS ON FRONT PANEL...

  • Page 27: Basic Operations

    BASIC OPERATIONS BASIC OPERATIONS Power ON When the power is turned ON, the basic screen is displayed after the initial screens are displayed on the LCD for about three seconds. When the FP23 is powered ON for the first time, check on screen to make sure that this device is the one you ordered.

  • Page 28: Switching Lcd Screen Display And Moving The Cursor

    BASIC OPERATIONS Switching LCD Screen Display and Moving the Cursor Switching the screen display For details on moving between screens, see "LCD Flow Chart" in the preface. The operation screens of this device are configured so that screens are displayed in order from the most frequently used screen in regular use.

  • Page 29: Changing And Registering Data

    BASIC OPERATIONS Changing and Registering Data Basically, set up and change parameters while confirming the LCD screen display. Entering numerical values 1. When there are two or more parameters, press the key to move the cursor ( ) to the parameter to be changed. 2.

  • Page 30: Selecting Setup Items

    BASIC OPERATIONS Selecting setup items The settings of parameters marked by a  key mark cannot be changed. 1. When there are two or more parameters, press the key to move the cursor ( ) to the parameter to be changed. 2.

  • Page 31: Control Modes & Function Blocks

    CONTROL MODES & FUNCTION BLOCKS CONTROL MODES & FUNCTION BLOCKS Control Modes The FP23 has two control modes. They are the "Program mode" for performing program operation, and the "FIX mode" for performing fixed value control. The following illustrates how to move between the two modes. FIX mode Program mode Factory...

  • Page 32: Program Functions

    CONTROL MODES & FUNCTION BLOCKS EVENT/DO operation modes that are not output in a reset state Type Action Type Action DEV Hi Higher limit deviation DEV In Inside higher/lower limit deviation DEV Low Lower limit deviation PV Hi PV higher limit absolute value DEV Out Outside higher/lower limit deviation PV Low...
  • Page 33 CONTROL MODES & FUNCTION BLOCKS Pattern link Pattern 3 Pattern 1 Pattern 4 Pattern 6 Pattern execution function Any pattern can be executed rep eatedly 1 to 9999 times S t a ℃ P T N Pattern 1 Step 1 Step 2 Step 3 Step 4...

  • Page 34: Control Function Block Diagrams

    Rate-of-change event Output at reset assignments operations limiter Protocol A_out1 scaling A_out2 scaling selection: Output limiter Status, HB Hysteresis SHIMADEN / Control time signal ModBus Output 2 Auto/manual Standby action control assignments switching logic Logic operation PID, control logic Delay time...

  • Page 35: Setup

    SETUP SETUP Parameter Setup Procedure Follow the procedure below to set up this device or change device settings when you use this device for the first time, change the operation parameters during use, or the control target device has been changed, for example. Caution With some operations, when you initialize this device, all parameter settings return to their factory defaults.
  • Page 36 SETUP 6. PID Setting For details, see "Chapter 11." 7. EVENT & DO Settings For details, see "Chapter 12." 8. Option (HB, COM, DI, AO) Settings For details, see "Chapter 13." 9. Key Lock Setting When setup of parameters are completed, set the key lock as necessary to prevent inadvertent operation.

  • Page 37: Output Specification & Key Lock

    OUTPUT SPECIFICATION & KEY LOCK OUTPUT SPECIFICATION & KEY LOCK Perform the following as necessary. Confirming the Output Specification The current output specification is displayed at the bottom row of the key lock, number of outputs setting screen (No.8-1). KLOCK: 1in 1out 1loop: 1-output controller OUTPUT: Single...

  • Page 38: Releasing The Key Lock

    OUTPUT SPECIFICATION & KEY LOCK Releasing the Key Lock Key lock screen display To call up the LOCK, etc. screen group (group 8) from the basic screen, press the key. Press the key in the LOCK, etc. screen group to switch to the screens for making SCRN and changing setups.

  • Page 39: O Settings, Infrared Communication

    I/O SETTINGS, INFRARED COMMUNICATION I/O SETTINGS, INFRARED COMMUNICATION Output Specifications (2-output specification) This item is displayed in the case of the 1-input/2-output specification. At this item, select either 1-output action (Single) or 2-output action (Dual). When action is set to Single, control output becomes the output of OUT1 only. Select the output mode after setting control action to the Reset State.

  • Page 40: Measuring Range

    I/O SETTINGS, INFRARED COMMUNICATION Measuring Range Before performing setup, set control action to Reset State. For details on operation to stop control, see "4-1 Control Modes." Range setting Setting range 01 to 19, 31 to 58, 71 to 77, 81 to : 6 ( S c L ℃...

  • Page 41: Range Scaling

    I/O SETTINGS, INFRARED COMMUNICATION Range scaling This item is set during voltage input and current input, and cannot be set during RTD and TC input. Set the measurement range (scaling). Sc_L is scaling of the lower limit side of PV, and Sc_H is scaling of the higher limit side of PV. Settable range -19999 to 30000 Unit ～...
  • Page 42 I/O SETTINGS, INFRARED COMMUNICATION Measuring Range Code Table Input Type Symbol Measuring range Measuring range Sensor Type Code 0.0 to 1800.0 °C 0 to 3300 °F 0.0 to 1700.0 °C 0 to 3100 °F 0.0 to 1700.0 °C 0 to 3100 °F -100.0 to 400.0 °C -150.0 to 750.0 °F 0.0 to 400.0 °C...
  • Page 43 I/O SETTINGS, INFRARED COMMUNICATION Input Type Code Symbol Measuring range Measuring range Sensor Type -200.0 to 500.0 °C -300.0 to 900.0 °F JPt 1 -100.00 to 100.00 °C -150.0 to 200.0 °F JPt 2 -100.0 to 300.0 °C -150.0 to 600.0 °F JPt 3 -60.00 to 40.00 °C -80.00 to 100.00 °F...

  • Page 44: Unit

    I/O SETTINGS, INFRARED COMMUNICATION Unit Set the measurement unit. RTD, TC: ～ 0 1 0 m V Setting range °C, °F S c L S c _ H Initial value °C Voltage, Current: Setting range °C, °F, %, None Initial value Only temperature (°C or °F) can be selected for RTD or TC input.

  • Page 45: Decimal Point Position

    I/O SETTINGS, INFRARED COMMUNICATION Decimal Point Position Decimal point position This item can be set during voltage input, and cannot be set during RTD and TC input. Set the decimal point position for PV display. Setting range xxxx.x to x.xxxx ～...

  • Page 46: Cold Junction Compensation

    I/O SETTINGS, INFRARED COMMUNICATION Cold Junction Compensation Thermocouple cold junction compensation Set whether to perform cold junction compensation during TC input internally or externally. Normally, set to internal compensation. Set to external compensation when greater accuracy is required. Setting range Internal, External Initial value Internal...

  • Page 47: O Auxiliary Settings

    I/O AUXILIARY SETTINGS I/O AUXILIARY SETTINGS PV Compensation Value PV bias This item is used to compensate for error in the indicated temperature, for example, in the sensor/connected peripherals. Setting range -10000 to 10000 Unit B a s Initial value 0 Unit F l t r : S o p :...

  • Page 48: Square Root Extraction Operation

    I/O AUXILIARY SETTINGS Square Root Extraction Operation Signals having square root characteristics such as in the measurement of flow rates can be linearized. This item is set during voltage input and current input. This item is not displayed in the case of RTD or TC input. Enabling the square root extraction operation The square root extraction operation function is valid when SQ.Root is set to ON.

  • Page 49: Control Output

    I/O AUXILIARY SETTINGS Control Output Action characteristics Select either reverse action (heating specifications) or direct action (cooling specifications) as the output characteristics. Setting range Reverse, Direct 1 A C Initial value Reverse Reverse By this action, the smaller the measured value (PV) than the set value (SV), the higher the output.

  • Page 50: Output At Error

    I/O AUXILIARY SETTINGS Output at error Set the value to be output when an error occurs. Setting range 0.0 to 100.0% 1 A C Initial value 0.0% Note In ON-OFF control (P=OFF), when output at error is set to 50% or more, the actual output at reset becomes 100%.

  • Page 51: Setting The Ten-Segment Linearizer Approximation

    I/O AUXILIARY SETTINGS Setting the Ten-Segment Linearizer Approximation Enabling ten-segment linearizer approximation This function performs linearization based upon ten-segment approximation when the PV input is a non-linear signal. This item is set during voltage input and current input. The screen is not displayed during RTD and TC input. Setting range ON, OFF P M :...
  • Page 52 I/O AUXILIARY SETTINGS Ten-segment linearizer setting (example) In the following figure, A1, B1 to A6, B6 are used to set input points with four intermediate points. For before A1 and from A6 onwards, the ramps of (AI, B1) to (A2, B2) and the ramps of (A5, B5) to (A6, B6) are applied.

  • Page 53: Limiters

    I/O AUXILIARY SETTINGS Limiters Output rate-of-change limiter Set this setting item when a control target that is adverse to sudden changes in output is used. The rate-of-change limiter can be set to each of Output 1 (OUT1) and Output 2 (OUT2 is displayed only in the 2-output specification device).

  • Page 54: Compensating Control Output/Analog Output

    I/O AUXILIARY SETTINGS Compensating Control Output/Analog Output Error that occurs in control output (at linear output) or analog output can be compensated. 1. Release the key lock if it is applied. For details on how to release the key lock, see "6-2 Releasing the Key Lock." 2.

  • Page 55: Program Settings

    PROGRAM SETTINGS PROGRAM SETTINGS Program Initial Settings Time unit Set the unit of time that is currently used in various items such as step time or time signal. Set control action to Reset State before performing this operation. Setting range H/M, M/S Initial value O N :...

  • Page 56: Power Failure Compensation

    PROGRAM SETTINGS Power failure compensation Set in which state of the device is to be restored when the power is turned ON again after a power failure during program execution. Setting range RESET, CONTINUE Initial value RESET O N : RESET During Program control, the state that was active before the power fail is not held, and the device is reset when the power is turned...

  • Page 57: Step-Related Settings

    PROGRAM SETTINGS Step-related Settings Make settings for each step. The following describes setup operation using start pattern 1 and step 1 as an example. Step SV value Set the SV value of step 1. Setting range Within SV limiter setting range Initial value ℃...

  • Page 58: Pattern-Related Settings

    PROGRAM SETTINGS Pattern-related Settings Number of steps Set the number of steps to be used in the program pattern. Setting range 0 to 400 Initial value PTN1: 20 N u m Other: 0 S t a Set control action to a stopped (reset) state before performing this operation. Start step Set the step at program start.

  • Page 59: Pattern Execution Count

    PROGRAM SETTINGS Pattern execution count Set the execution count of the program pattern. When a pattern execution count smaller than the current execution count is set during program execution, the program pattern ends after execution up to the end step. (If the pattern is linked, the program moves to the next pattern.) Setting range 1 to 9999...

  • Page 60: Execution Count Of Step Loop

    PROGRAM SETTINGS Execution count of step loop Set the execution count of the step loop. Setting range 1 to 9999 L o o Initial value S t a t E n d R e p s Ex) When execution count is set to "3" at start step No.2 and end step No.5 Steps 2 to 5 Step 1 Step 2...

  • Page 61: Guarantee Soak Time

    PROGRAM SETTINGS Wide flat section GUA function ON Guarantee soak zone (above and below SV value) SV1/SV2 Step2 start GUA lit (Start SV) When the deviation between the step SV and PV of the flat step does not enter the guarantee soak zone when the ramp step switches to the flat step, the program does not move to the next step, and program execution stands by until this region is reached or the GUA time ends.
  • Page 62 PROGRAM SETTINGS 1PV≤SSV<SV1 4PV≥SSV>SV1 SV1/SV2 SV1/SV2 Step1 Step2 Step1 Step2 SSV<PV≤SV1 SSV>PV≥SV1 SV1/SV2 SV1/SV2 Step1 Step2 Step1 Step2 T1: The time in this per iod is shortened to 1: he time in this period is shortened to become PV start. become PV start.

  • Page 63: Pattern Link-Related Settings

    PROGRAM SETTINGS Pattern Link-related Settings Setting the pattern link execution count Set the number of times that pattern link is executed. Setting range 0 to 9999 Initial value L i n k 1 s t Pattern link Pattern3 Pattern1 Pattern4 Pattern6 n "0"...

  • Page 64: Settings Before Program Operation

    PROGRAM SETTINGS Settings Before Program Operation Auto-tuning point To avoid hunting resulting from limit cycle with SV value in executing Auto Tuning, set a hypothetical SV value to carry out Auto Tuning at a point away from the actual SV value. Setting range 0, 1 to 10000 Unit ℃...

  • Page 65: Program Event/Do Action Points

    PROGRAM SETTINGS Program EVENT/DO action points Set the action points of each of EVENT/DO in the Program mode. This screen is not displayed when an action other than the six actions shown below is set to EVENT/DO. i n t ℃...

  • Page 66: Time Signal (Ts)

    PROGRAM SETTINGS Time signal (TS) Eight time signals are available for each pattern. The following screen descriptions are for Time Signal 1 (TS1). To use a time signal as an external output, TS1 to TS8 must be assigned to EV1 to EV3 and DO1 to DO13 in the EVENT/DO screen group.
  • Page 67 PROGRAM SETTINGS < Other precautions relating to setting > (1) The Time Signal (TS) tick is suspended during a Hold or Guarantee Soak. (2) If TS turns ON when the OFF step assigned is OFF with the ON step and ON time both enabled, TS stays ON until the end of the pattern.

  • Page 68: Start Pattern No

    PROGRAM SETTINGS 4 Time signal OFF time Set the time from the start of the step at which Time signal 1 (TS1) turns OFF up to when the signal actually turns OFF Setting range 00:00 to 99:59 S T P Initial value 00:00 0 O 0...

  • Page 69: 10 Fix Settings

    FIX SETTINGS 10 FIX SETTINGS 10-1 Switching the FIX Mode The FP23 can be set to the FIX (fixed value control) mode. Note that movement to the FIX mode when the Program mode is switched to the FIX mode varies according to the FIX MOVE setting. For details, see "10-4 FIX MOVE".

  • Page 70: Fix Pid No

    FIX SETTINGS 10-3 FIX PID No. Set the PID No. during fixed value control (FIX mode: ON). The PID No. cannot be set when Zone PID is enabled. ("Zone" is displayed.) Setting range 1 to 10 Initial value ℃ 10-4 FIX MOVE Make detailed settings for when the FP23 enters FIX mode.

  • Page 71: Fix Event/Do Action Points

    FIX SETTINGS 10-5 FIX EVENT/DO Action Points Set each of the EVENT/DO action points in the FIX mode. This screen is not displayed when a mode other than the six actions shown below is set to EVENT/DO. ℃ ℃ ℃ ℃...
  • Page 72 FIX SETTINGS...

  • Page 73: 11 Pid Setting

    PID SETTING 11 PID SETTING 11-1 Proportional Band (P) "Proportional band" refers to the range in which control output changes in proportion to the difference (deviation) between the measured value (PV) and the set value (SV). Here, set the percentage (%) that control output is made to change with respect to the measuring range.

  • Page 74: Derivative Time (D)

    PID SETTING 11-3 Derivative Time (D) Derivative action functions in two ways. It forecasts changes in the control output to reduce influence caused by external disturbance, and suppresses overshoot caused by integral action to improve control stability. The shorter a derivative time is set, the weaker derivative action becomes. Alternatively, the longer a derivative time is set, the stronger derivative action becomes.

  • Page 75: Action Hysteresis (Df)

    PID SETTING 11-5 Action Hysteresis (DF) This item sets the hysteresis (DF) in ON-OFF control action when P is set to OFF. When a narrow hysteresis is set, chattering is more likely to occur on the output. When a wide hysteresis is set, chattering, etc. can be avoided and stable control action can be obtained.
  • Page 76 PID SETTING Control output 1:RA, Control output 2: RA (RA+RA) Control output 1 Control output 2 100% Control Output 1 Control Output 2 1 DB=0Unit 2 -19999 DB<0 Unit 3 0<DB 20000 Unit DB=0 Set value (SV) Measured value (PV) High Control output 1:DA, Cont rol output 2: RA (DA+RA)

  • Page 77: Set Value Function (Sf)

    PID SETTING 11-7 Set Value Function (SF) This function determines the strength for preventing overshooting that occurs during Expert PID control. Set Value Function is valid only when integral action (PI or PID) is set. PID01-OUT1 Setting range 0.00 to 1.00 3.0% MR: 0.0% Initial value...

  • Page 78: Output Limit Value (Out1L To Out2H)

    PID SETTING 11-8 Output Limit Value (OUT1L to OUT2H) This is the screen for setting the lower limit value and higher limit value of the control output corresponding to the PID No. Though regular control is performed using the initial values as they are, these lower limit and higher limit values are used for control that requires higher accuracy.

  • Page 79: Zone Pid

    PID SETTING 11-9 Zone PID This function sets two or more zones in a measuring range and switches different PID values in each zone for use. When this function is used, the optimum PID value can be set to each temperature range (zone) so that satisfactory controllability is obtained in a wide temperature range.

  • Page 80: Selecting Zone Pid

    PID SETTING Selecting Zone PID Select whether or not to use Zone PID. When this function is used, further select whether to set the zone by SV or by PV. 3-21 Setting range OFF, SV, PV Zone PID1: Initial value HYS1: FF Zone PID function is disabled.

  • Page 81: 12 Event & Do Setting

    EVENT & DO SETTING 12 EVENT & DO SETTING 12-1 Monitor Screens DO monitor When DOxx (x: 6 to13) turns ON, □ is highlighted as ■. D07 D08 D09 DO6 to DO13 are optional, then they are not displayed when they are not installed. D010 D011 DO12 D013 Logic monitor This screen is displayed when LOGIC is assigned to...
  • Page 82 12 EVENT & DO SETTING List of EVENT/DO Types Mode Action Mode Action None No action LOGIC Logic operation (AND/OR/XOR) DEV Hi Higher limit deviation value LOGIC Logic operation (Timer/Count) DEV Low Lower limit deviation value Direct Direct output DEV Out Outside higher/lower limit Program/FIX execution deviation...

  • Page 83: Output Characteristics

    EVENT & DO SETTING EVENT/DO Action in RST State the act ions in the table b elow are a ssig to EV ENT/DO, EVENT/DO do not uncti on in a Reset ( ) state. Action Action side higher/lower limit deviation D V H Higher limit deviation value DEV I...

  • Page 84: Delay Time

    12 EVENT & DO SETTING Delay time This function is for turning EVENT/DO ON after the preset time has elapsed after an VENT/DO source has been gen erated. T is item is disp layed whe n Modes (2) to (7) are select ed in the EVENT/ DO act ion.

  • Page 85: Event Logic Operations

    EVENT & DO SETTING 12-3 Event Logic Operations Logic operations can be assigned to EV1 to EV3, and DO1 to DO3. This function performs logic operations on inputs from two DIs or Time signals, and outputs the result to EVENT/DO. DI signal can also be output by communication. Sim sequenc es can be performed by using timer/count functions.

  • Page 86: Assigning Logic Operation Input (Src1, Src2)

    12 EVENT & DO SETTING Assigning logic operation input (SRC1, SRC2) Assign the DI No. or time signal No. to two inputs (SRC1 & SRC2) for logic operation. Setting range None, TS1 to TS8, DI1 to DI10 Initial value None (no assignment) M : O S R C : N o n e...

  • Page 87: Timers/Counters

    EVENT & DO SETTING 12-4 Timers/Counters Timers and counters can be assigned to DO4 and DO5. With this function, DI or TS is taken as input and EVEN T/DO is taken as output, and EVENT/DO can be output after t preset time ha s ela psed after generation of an inpu...

  • Page 88: Mode (Log Md)

    12 EVENT & DO SETTING Mode (Log MD) Select and set timer or counter. Setting range Timer, Counter Initial value Timer M : O m e r imer DO turns ON after DI is input and a preset time elapses. Counter DO turns ON when DI input count reaches the preset value.

  • Page 89: 13 Option (H B, Com, Di, Ao) Settings

    OPTION (HB, COM, DI, AO) SETTINGS 13 OPTION (H B, COM, DI, AO) SETTINGS 13-1 Setting the Heater Break/Heater Loop Alarms This function is optional and is not displayed when it is not available. is function outputs an alarm when the heater has burned out during control (heater break) or when some trouble on the final control element causes a h eater current to flow when out ut is OFF (heater loop error).

  • Page 90: Heater Break Alarm Current (Hba)

    13 OPTION (HB, COM, DI, AO) SETTINGS Heater Break Alarm current (HBA) An alarm is output when the current of the load wire is smaller than the pres et value. Setting range OFF, 0.1 to 50.0 A t r [ Initial value H B : H L :...

  • Page 91: Heater Break Detection Selection (Hb)

    OPTION (HB, COM, DI, AO) SETTINGS Heater Break detection Selection (HB) Select the control output at which Heater Break is detected. his parameter can be set when 2-output specification is selected, and specified either Y/Y, P/P, Y/P or P/Y for output utput 2.

  • Page 92: Communication

    For details, refer to the separate manual "F P23 Series Programmable Controller, Communications Interface (RS- 2C/RS-485)." This section explains only setting i tems. PROT: Communication protocol COM PROT: SHIMADEN Setting range SHIMADEN, MOD_ASC, ADDR: MOD_RTU BPS : 9600 Initial value...

  • Page 93: Communication Mode (Com)

    OPTION (HB, COM, DI, AO) SETTINGS Communication Mode (COM) Select whether or not to set or change various data using the front panel keys (local) or by communication (option). Setting range LOCAL, COM AT : AT : Initial value LOCAL MAN: MAN: LOCAL...

  • Page 94: Di Monitor Screen

    13 OPTION (HB, COM, DI, AO) SETTINGS 13-3 DI is digital input for external control based upon an externally input non-voltage contact ignal or an open collector si gnal. ction s can be selected, and signed to DI2 to DI10. ote, however, that DI1 is fix d to RUN/RST.
  • Page 95 OPTION (HB, COM, DI, AO) SETTINGS List of DI Types No-action Signal Mode Action Conditions Detection None No action (factory default) - - - - - - - - RUN/RST Switching of Run/Reset (when ON: Run execution) None Edge Forced Reset (when ON: Reset state) None Level Control suspension/restart (when ON: suspension state)
  • Page 96 13 OPTION (HB, COM, DI, AO) SETTINGS Selection of start pattern No. The start pattern No. can be selected by t he ext ernal input. To use this function, PTN2bit, PTN3bit, PTN4bit, or PTN5bit must be assigned o DI5, or PTN2b it o r PTN3bit must be assig...

  • Page 97: Analog Output

    OPTION (HB, COM, DI, AO) SETTINGS 13-4 Analog Output This function is optional and is not displayed when it is not installed. All of the following assignments are possible for both Analog Output 1 (Ao1) and Anal utput 2 (Ao2). Analog Output type Setting range PV, SV, DEV, OUT1,...
  • Page 98 13 OPTION (HB, COM, DI, AO) SETTINGS...

  • Page 99: 14 Key Lock Setting

    KEY LOCK SETTING 14 KEY LOCK SETTING 14-1 Setting Key Lock Displaying the key lock screen To call up the LOCK, etc. screen group (group 8) from the basic screen, press the key. Press the key in the LOCK, etc. screen group to switch to the screens for making SCRN and changing setups.
  • Page 100 KEY LOCK SETTING...

  • Page 101: Monitoring, Executing & Stopping Operation

    MONITORING, EXECUTING & STOPPING OPERATION 15 MONITORING, EXECUTING & STOPPING OPERATION To execute Program control or Fixed value control, the basic screen (No.0-0) must be displayed. When another screen is displayed, press the key to move to the basic screen. DISP 15-1 Operations in Basic Screen...

  • Page 102: Setting The Fix Mode

    MONITORING, EXECUTING & STOPPING OPERATION Setting the FIX mode en the key is pressed in Basic screen group top screen, the program pattern o. on the LCD display blinks and is incremented. (It can also be changed by the key if it is blinking.) When "F"...

  • Page 103: Displaying The Step No. And Sv

    MONITORING, EXECUTING & STOPPING OPERATION Displaying the Ste p No. and SV ＰＲOG ＣＯＮＴROLLER EXT COM SV display ＰV OUT1 OUT2 Start step STEP DISP SCRN ＦＰ2 The following table shows the relationship between the start step No. in Res state an d the SV display.
  • Page 104 MONITORING, EXECUTING & STOPPING OPERATION...

  • Page 105: 16 Operations During Control

    OPERATIONS DURING CONTROL 16 OPERATIONS DURING CONTROL 16-1 Monitoring Control Basic screen During program control, the currently executing pattern and step are displayed. During fixed value control, "F" is displayed on the pattern display, and "- - - " is displayed on the step display indicating that the display is off.

  • Page 106: Monitoring The Remaining Step Time

    OPERATIONS DURING CONTROL Monitoring the remaining step time This screen is displayed only during program control. The remaining time of the currently executing step is displayed. The display returns to the basic screen when a stop (RST) is input by DI or when the mode has moved to the FIX mode by DI.

  • Page 107: Executing And Stopping Auto Tuning

    OPERATIONS DURING CONTROL 16-2 Executing and Stopping Auto Tuning Auto tuning (AT) can be executed and stopped. During execution of auto tuning, the AT LED indicator blinks, lights during auto tuning standby, and go out when auto tuning ends or stops. Setting range ON, OFF A T :...
  • Page 108 OPERATIONS DURING CONTROL About auto tuning during program control Once AT has been executed, the program judges whether the current step is a ramp section or a flat section, and stands by for the next step in an AT standby state (lamp lit) on ramp sections.

  • Page 109: Switching Auto/Manual Of Control Output

    OPERATIONS DURING CONTROL About auto tuning during fixed value control (FIX) During FIX control, the AT lamp blinks from the moment that AT is started. When AT ends, the AT lamp automatically goes out. Switching Auto/Manual of Control Output Normally, au tomatic operation is performed.

  • Page 110: Simple Key-Based Manual Output Operations

    OPERATIONS DURING CONTROL Simple key-based manual output operations In the output value display screen (0-1), you can switch automatic/manua l by pressing keys, or the keys. 0 - 1 O U 1 3 0 0 O U 2...

  • Page 111: Temporarily Holding (Hld) And Resuming Program Execution

    OPERATIONS DURING CONTROL 16-4 Temporarily Holding (HLD) and Resuming Program Execution Hold is a function for temporarily holding program control. When this function is set to ON, is e xecuted, and when it i s se t to O , HLD is canceled.

  • Page 112: Executing Advance (Adv)

    OPERATIONS DURING CONTROL 16-5 Executing Advance (ADV) Advance is a function for forcibly moving to the next step (or time) from the current step (or time) during program execution. 1. Step move: Program advance in step units (single steps). 2. Time move: Program advance in time units.
  • Page 113 OPERATIONS DURING CONTROL Example) Move by time (move by ADV time only) ADV time SV5/SV6 SV3/SV4 ADV execution SV1/SV2 Start SV Time Step1 Step2 Step3 Step4 Step5 Step6 Note In time selection, when the ADV time is greater than the remaining time of that step, advance beyond the next step is not performed, and the program only advances to the next step in the same way as in step selection.
  • Page 114 OPERATIONS DURING CONTROL...

  • Page 115: 17 Error Displays

    ERROR DISPLAYS 17 ERROR DISPLAYS 17-1 Operation Check Abnormalities at Power ON This device displays the following error codes on the PV display when an error is detected. Display Cause ROM error  RAM error  In any of the states shown on the left, all outputs turn OFF or EEPROM error ...

  • Page 116: Pv Input Abnormalities

    ERROR DISPLAYS PV Input Abnormalities When a PV input-related abnormality is detected during execution of control on this dev e, the following error codes are displayed on the PV display. Display Cause The PV value exceeded the measuring range lower limit (-10%FS). ...

  • Page 117: 18 List Of Parameters

    LIST OF PARAMETERS 18 LIST OF PARAMETERS This c hapter lists all of the parameters used by the FP23. ameters that cannot be set by the user are not listed. Display Sym Indicates the parameter symbol displayed on the LCD screen. Description of Function Indicates the display or setup details.

  • Page 118: Program Screen Group (Group 2)

    LIST OF PARAMETERS Display Description Setting Range Initial Value Lock Symbol of Function FIX EV Set Point FIX EV action DEV_Hi: -25000 to 25000 Unit 25000 Unit point setting DEV_Low: -25000 to 25000 Unit -25000 Unit EV1 to EV3 DEV_Out: 0 to 25000 Unit 25000 Unit DEV_In: 0 to 25000 Unit 25000 Unit...

  • Page 119: Step Screen Group (Group 2S)

    LIST OF PARAMETERS isplay Description of Initial Setting Ran Lock ymbol Function Value DO Set Point ction point setting DEV_Hi: -25000 to 25000 Un 25000 Unit DEV_Low: -25000 to 25000 Un -25000 U DO1 to DO13 DEV_Out: 0 to 25000 Unit 25000 U DEV_In: 0 to 25000 Un 25000 U...

  • Page 120: Pid Screen Group (Group 3)

    LIST OF PARAMETERS 18-4 PID S creen Group (g roup 3) Display cription of Functio Setting Range tial Value Lock mbol PID (01 to 10) -OUT1 No.1 roportional band (OUT1) OFF, 0.1 to 999.9 % 3.0 % No.1 integral time (OUT1) OFF, 1 to 6000 s 12 s No.1 differential time (OUT1)

  • Page 121: Event/Do Screen Group (Group 4)

    LIST OF PARAMETERS 18-5 EVENT/DO Screen Group (group 4) Display Description of tting Range Initial Value Lock Symbol Function EV1 to EV3, DO1 to DO13 None : No action to 3 EV1: DEV DO1 to 13 : DEV Low DEV Hi igher limit deviation Operation mode : RUN...
  • Page 122 LIST OF PARAMETERS Display Description of Initial Setting Ra Lock Symbol Function Value EV1 to EV3 / DO1 to DO3 SRC1 Source input1 None/TS1 to TS8/DI1 to DI10 None SRC2 Source input 2 Gate1 Gate input1 BUF/IN V/FF Gate2 Gate input 2 Log MD Logic operation mod e AND/O /XOR...

  • Page 123: Di/Option Screen Group (Group 5)

    LIST OF PARAMETERS 18-6 DI/O tion Screen G roup (gro up 5) Display Description of Initial Setting Range Lock Symbol Funct Value DI1 assignment RUN/RST (fixed) DI2 assignment None None RUN/R LOGIC DI3 assignment None DI4 assignment RUN/RST DI6 assig nment DI7 assi gnment...
  • Page 124 LIST OF PARAMETERS Display Description Initial Setting Ran Lock Symbol of Function Value Ao1MD Analo g output 1 : Measure ment value type Setting value : Deviation value OUT1 : Outp ut 1 OUT2 : Output 2 Ao1_L * Analog output 1 PV, SV ithin measuring range Setting range...
  • Page 125 Display Descrip tion of Initial Setting Ra Lock Symbo Func tion Value COM PROT Communicati n pro tocol SHIMADEN, MOD_A MADEN MOD_RTU ADDR Communicatio n address 1 to 98 Communicatio n speed 2400 bps 9600 bps 00 bps 00 bps...

  • Page 126: Control Output Screen Group (Group 6)

    LIST OF PARAMETERS 18-7 Contr ol O utput Screen Group (group 6) Display Desc ription of Setting Range Initial Value Lock Symbol Function OUT1 ACT Output 1 control erse: Reverse characteristics Reverse characteristics ct: Direct characteristics Output preset value .0 t o 100.0 % at output 1 reset Output preset value...

  • Page 127: Unit/Range Screen Group (Group 7)

    LIST OF PARAMETERS 18-8 Unit/Range Screen Group (group 7) Display Description of Initial Setting Range Lock Symbol Function Value PV Bias PV bias -10000 to 10000 Unit 0 Unit PV Filter PV filter OFF, 1 to 100 Sec PV Slope PV slope 0.500 to 1.500 Unit 1.000...

  • Page 128: Lock, Etc. Screen Group (Group 8)

    LIST OF PARAMETERS 18-9 Lock, etc. Screen Group (group 8) Display Description of Setting Range Initial Value Lock Symbol Function KLOCK Key lock : Release - - - LOCK1 : Other than SV, CONTROL LOCK2 : Other than SV LOCK3 : All OUTPUT Output mode Single : 1-output...

  • Page 129: 19 Parameter Setup Record Sheets

    PARAMETER SETUP RECORD SHEETS 19 PARAMETER SETUP RECORD SHEETS s of param eters a re set on th is device before use. sers wil l find th ese shee ts will come in handy to restore a system in the event of a malfunction, for example, if they keep a detailed record of the...

  • Page 130: Prog Step Parameters

    PARAMETER SETUP RECORD SHEETS PROG STEP Parameters N No. ____________ Item Set Value Item Set Value Num. of STEP EV1 Set Point Start STEP EV2 Set Point Start SV EV3 Set Point PTN Reps DO1 Set Point Loop setup DO2 Set Point Start DO3 Set Point En d...
  • Page 131 PARAMETER SETUP RECORD SHEETS STEP No. ____________ STEP No. ____________ Item Set Value Item Set Value Time Time TN No. __ ____ Item Set Value Item et Value Num. of STEP EV1 Set Point Start STEP EV2 Set Point Start SV EV3 Set Point PTN Reps DO1 Set Point...

  • Page 132: Pid Parameters

    PARAMETER SETUP RECORD SHEETS STEP No. ____________ STEP No. ____________ Item Set Value Item Set Value Time Time STEP No. ____________ STEP No. ____________ Item et Value Item Set Value Time Time 19-4 PID Parameters OUT1 PID No. OUT1L OUT1H OUT2 OUT1L OUT1H Zone PID...

  • Page 133: Event/Do Parameters

    PARAMETER SETUP RECORD SHEETS O Param eters Item Log M D SRC1 GATE1 SRC2 GATE2 Item Log MD - - - - - - - - - - - - - - - - - - - - - Time /Coun - - - - - - - - -...

  • Page 134: Di/Options Parameters

    PARAMETER SETUP RECORD SHEETS 19-6 DI/Options Parameters Set Value Set Va PROT ADDR DATA DI10 PARI Ao1MD STOP Ao1 L DELY Ao1 H CTRL Ao2MD Ao2 L Ao2 H 19-7 ntrol utput P rameters Item OUT1 OUT2 Rate Limiter 19-8 Unit/Measuring Range Parameters Input setting Item...

  • Page 135: Lock, Etc. Parameters

    PARAMETER SETUP RECORD SHEETS Input point set values Input point No. Set Valu 19-9 ck, tc. Parameters Item Set Value KLOCK OUTPUT IR COM Item Set Value SV Limit_L SV Limit_H Time Unit PRG.Wait SO Mode POWER ON ADV Mode ADV Tim e...
  • Page 136 PARAMETER SETUP RECORD SHEETS...

  • Page 137: 20 Specifications

    SPECIFICATIONS 20 SPECIFICATIONS 20-1 Display LED display Measured value (PV): 7-segment red LED 5 digits, height of characters 16 mm Set value (SV) : 7-segment green LED 5 digits, height of characters 11 mm LCD display PTN No., STP No., Graph Pattern, control output value, various parameter displays 128 x 32 dot matrix liquid crystal display with yellow-green LED backlight Action display lamps...

  • Page 138: Input

    SPECIFICATIONS Input Universal-input, multi-range Thermocouple input, RTD input, voltage input (mV, V), current input (mA) Thermocouple (TC) Input type B, R, S, K, E, J, T, N, PLII, PR40-20, WRe5-26, {L, U (DIN43710)}, K, AuFe-Cr (Kelvin scale). For details, see Measuring Range Code Table. Display range ±10% of measuring range.

  • Page 139: Control

    SPECIFICATIONS 20-4 Control Control output 1-output specification, 2-output specification Control system (commo n to Control Output 1 and 2) xpert PID control with auto tuning function Multi-PID By PID Nos.01 to 10 (10 types) Individual PID set on each step and FIX SV Zone PID Selectable between individu al PID and zone PID (max.

  • Page 140: Program Function

    SPECIFICATIONS 20-5 Program Function Number of patterns Max. 20 patterns Number of steps Max. 400 steps Step time 0 minutes 0 seconds to 99 minutes 59 secon ds or 0 hours 0 minutes to 99 hours 59 minutes Pattern execution count Repeatable to 9999 times max.

  • Page 141: Event Output

    SPECIFICATIONS 20-6 Event Output Number of outputs Total 3; EV1 to EV3 Output rating 240 V AC/1.0A resistive load common to contact outputs (normally open contacts) Output update cycle 0.1 seconds (100 msec) Setting/selection Individual setting (individual output), selectable from the following 27 types (to designate output) Output types 1) None...

  • Page 142: External Control Output (Do)

    SPECIFICATIONS 20-7 External Control Output (DO) Number of outputs 13 points in total; sta ndard 5 and 8 optional DO1 to DO3 Darlington output 3 points DO4 to DO5 Open collector output 2 points DO6 to DO13 Open co llector output 8 points (optional) Output rating Open collector output 24 V DC/8 mA max., ON voltage 0.8V max.

  • Page 143: Logic Operation Functions

    SPECIFICATIONS 20-9 Logic Operation Functions Number of logic Assignable to 8 points in total: EV1 to EV3 3 points, DO1 to DO5 5 points DO4 and DO5 e exclusively for time r and co unter ope ration. L ic operation TS1 to TS8, a DI1 to DI10, can be ass igned...

  • Page 144: Analog Output (Option)

    SPECIFICATIONS 20-11 Analog Output (option) Number of Outputs Maximum 2, A_o1, A_o2 individual setting, individual output Only A_o1 when sensor power supply (optional) is selected Output types Selectable from 5 types PV, SV, DEV, OUT1, OUT2 Output r ating Individual selection (individual output) 0 to 10 mV DC/output resistance 10Ω...

  • Page 145: Communication (Option)

    Communication (device) address 1 to 98 Communication delay tim 1 to 50 msec Communication memory mode EEP, RAM, r_E Communication protocol (1) SHIMADEN protoco Data length 7 bit, 8bit Parity EN, ODD, NONE top bit 1bit, 2bit ontrol code STX_ETX_CR, STX_ETX_CRLF, @_: _CR...

  • Page 146: 20-14 Infrared Communication

    9 0 bps Data format 7E1 (7 bits, even parity, 1 stop bit) Control code STX_ETX Checksum (BCC) Communication code Communication protocol SHIMADEN protoc ol (extended) 15 General Specification Data storage Non-volatile m emory (EEPROM) Operating environment condition emperature -10 to 50°C Humidity 90% RH max.
  • Page 148 The contents of this Instruction Manual are subject to change without notice. PRINTED IN JAPAN...

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