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ABB IRB 5710 Product Manual
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ABB IRB 5710 Product Manual

ABB IRB 5710 Product Manual

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IRB 5710

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Summary of Contents for ABB IRB 5710

  • Page 1 ROBOTICS Product manual IRB 5710...
  • Page 2 Trace back information: Workspace 24D version a9 Checked in 2024-12-18 Skribenta version 5.6.018...

  • Page 3: Product Manual

    Product manual IRB 5710 OmniCore Document ID: 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    Extended working range, axis 1 (option) ............. Electrical connections ..................3.5.1 Robot cabling and connection points ............Test run after installation, maintenance, or repair ............ Maintenance Introduction ...................... Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 6 Replacing the axis-5 motor ............... 5.8.6 Replacing the axis-6 motor ............... Gears ......................5.9.1 Replacing the axis-1 gearbox ..............5.9.2 Replacing the axis-2 gearbox ..............Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 7 Applicable standards ..................Unit conversion ....................Screw joints ....................Weight specifications ..................Standard toolkit ....................Special tools ....................Lifting accessories and lifting instructions .............. Index Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 8 This page is intentionally left blank...

  • Page 9: Overview Of This Manual

    Standard • Foundry Plus Product manual scope The manual covers all variants and designs of the IRB 5710. Some variants and designs may have been removed from the business offer and are no longer available for purchase. Usage This manual should be used during: •...
  • Page 10 3HAC080367-001 Technical reference manual - System parameters 3HAC065041-001 Operating manual - Integrator's guide OmniCore 3HAC065037-001 All documents can be found via myABB Business Portal, www.abb.com/myABB. Revisions Revision Description First edition. Published in release 22C. The following updates are done in this revision: •...
  • Page 11 Added information about securing and tightening the axis-4 arm house cover attachment screws crosswise. • Changed article number for movable mechanical stop set for axis Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 12: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 13 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 14: How To Read The Product Manual

    Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 15: Safety

    Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.

  • Page 16: Requirements On Personnel

    The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 17: Safety Signals And Symbols

    NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 18 1.2.1 Safety signals in the manual Continued Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 19: Safety Symbols On Manipulator Labels

    Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 20 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 21 Tip risk when loosening bolts The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 22 Moving robot The robot can move unexpectedly when floor standing. Always use transportation lock screw in floor standing position. xx1700000813 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 23 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 24 Shut off with handle Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 25: Robot Stopping Functions

    The protective stops and emergency stops are described in the product manual for the controller. For more information see: • Product manual - OmniCore V250XT Type B • Product manual - OmniCore V400XT Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 26: Safety During Installation And Commissioning

    When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 27 Water • Compressed air • Hydraulics End-effector hazards require particular attention for applications which involve close human collaboration with the robot. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 28 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 29: Safety During Operation

    Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. A robot may perform unexpected limited movement. WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 30: Safety During Maintenance And Repair

    90 °C. Hot oil or grease Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 31 Specified amount de- on how much has previously pends on drained been drained from the gearbox. volume Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 32 WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Related information See also the safety information related to installation and operation. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 33: Emergency Release Of The Robot Axes

    When releasing the holding brakes, the robot axes may move very quickly and sometimes in unexpected ways. Make sure no personnel is near or beneath the robot. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 34: Brake Testing

    For robots with the option SafeMove, the Cyclic Brake Check routine is recommended. See the manual for SafeMove in References on page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 35: Safety During Troubleshooting

    The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. CAUTION Risk of hot surfaces that can cause burns. A risk assessment must be done to address both robot and robot system specific hazards.

  • Page 36: Safety During Decommissioning

    Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. A robot may perform unexpected limited movement. WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 37: Manipulator Description

    See Setting the system parameters for an inverted or a tilted robot on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 38 Torque z ±4.2 kNm ±10.2 kNm Inverted Force Endurance load (in operation) Max. load (emergency stop) Force xy ±6.1 kN ±14.4 kN Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 39 This might be a problem, depending on the requirements from the applications. If this is a problem, the robot needs to be isolated from the environment. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 40 Environmental information The product complies with IEC 63000. Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 41: Working Range

    2.2 Working range Illustration, working range IRB 5710-110/2.3 This illustration shows the unrestricted working range of the robot. 1026 1708 2300 xx2100000387 IRB 5710-110/2.3 inverted (with option 3317-1) 1708 2300 1026 xx2100002542 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K ©...
  • Page 42 Illustration, working range IRB 5710-90/2.7 This illustration shows the unrestricted working range of the robot. 1371 1039 2109 2701 xx2100000388 IRB 5710-90/2.7 inverted (with option 3317-1) 2109 2701 1371 1039 xx2100002543 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K ©...
  • Page 43 Illustration, working range IRB 5710-90/2.3 LID This illustration shows the unrestricted working range of the robot. 1273 1708 2300 xx2100000389 IRB 5710-90/2.3 LID inverted (with option 3317-1) 1708 2300 1273 xx2100002544 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K ©...
  • Page 44 Illustration, working range IRB 5710-70/2.7 LID This illustration shows the unrestricted working range of the robot. 1642 1039 2109 2701 xx2100000390 IRB 5710-70/2.7 LID inverted (with option 3317-1) 2109 2701 1642 1039 xx2100002545 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K ©...
  • Page 45 2 Manipulator description 2.2 Working range Continued Top view of working range IRB 5710-110/2.3, IRB 5710-90/2.3 LID xx2100000401 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 46 Extended working range, axis 1 (option) on page 102. Axis 2 -75°/+145° Axis 3 -180°/+70° IRB 5710-110/2.3, IRB 5710-90/2.7 -160°/+70° IRB 5710-90/2.3 LID, IRB 5710-70/2.7 LID Axis 4 ±300° Axis 5 ±130° IRB 5710-110/2.3, IRB 5710-90/2.7 ±120° IRB 5710-90/2.3 LID, IRB 5710-70/2.7 LID Axis 6 ±360°...
  • Page 47 The working range of axis 1 can be reduced by altering the parameter values. Installation of additional mechanical stops is recommended. See Working range alterations on page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 48: The Unit Is Sensitive To Esd

    The mat must be grounded through a current-limiting resistor. • Use a dissipative table mat. The mat should provide a controlled discharge of static voltages and must be grounded. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 49: Installation And Commissioning

    Safety on page 15 before performing any installation work. Note Always connect the IRB 5710 and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. For more information see: •...

  • Page 50: Unpacking

    It also contains information useful during later re-installation of the robot. Prerequisites for installation personnel Installation personnel working with an ABB product must: • Be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. • Conform to all national and local codes.

  • Page 51: Risk Of Tipping/Stability

    The robot might be positioned in a different position at delivery, due to actual configurations and options (for example DressPack). Axis number Angle of axis Axis 1 0° Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 52 +70° Axis 4 0° Axis 5 +70° Axis 6 0° WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 53: On-Site Installation

    Introduction This procedure is a brief guide when installing the robot for the first time. Also see Pre-installation procedure on page First installation Use these procedures to install the IRB 5710. Action Note Transport the manipulator to its intended location.

  • Page 54: Installing A Base Plate

    Note Do not use a base plate for installation of an inverted robot. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 55: Base Plate Drawing

    Base plate, locating pins on page 59 E, F, G, H Common tolerance zone (accuracy all over the base plate from one contact surface to the other) Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 56 3 Installation and commissioning 3.3.2 Installing a base plate Continued 2x R22,5 3x 90° xx1500000247 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 57 697,2 680,1 681,9 672,5 2x 598 4x 18 16x R 50 2x 298 223,5 214,1 215,9 198,8 111,4 111,2 82,1 xx1500000249 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 58 The illustration below shows the orienting grooves and attachment holes for leveling bolts in the base plate. xx1500000312 Orienting grooves (3 pcs) Levelling bolts, attachment holes (4 pcs) Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 59 The figure below shows the locating pins installed in the base plate. xx1500000250 Description Locating pin: 3HAC051645-001 (2 pcs) M5 x 40. Tightening torque 6 Nm. (x2) Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 60 Assembly of locating pins on page 59.) Threaded M6 hole that can be used for removal of the locating pin, for example with a slide hammer. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 61 If required, fit strips of sheet metal underneath the base plate to fill any gaps. Secure the base plate to the foundation with screws and sleeves. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 62 0.3 mm. If it is not, use pieces of sheet metal or similar to bring the base plate to a levelled position. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 63: Lifting The Robot

    Note The user manual may be out of date. The latest revision is available for download via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 64 Action Note Run the overhead crane to a position above the robot. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 65 The IRB 5710 robot weighs . IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 kg) IRB 5710-70/2.7 LID: 885 kg (Inverted: 900 kg) All lifting accessories used must be sized ac-...

  • Page 66: Lifting The Robot With Fork Lift

    Directions for use - Fork lift accessory set 3HAC047054- 3HAC048484-002 Lifting the robot Action Note Lift the robot with a fork lift according to the user instructions enclosed with the fork lift accessory. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 67: Lifting And Rotating A Suspended Mounted Or Tilted Manipulator

    660. Any additional equipment required is specified in the instruction for the lifting accessory. Contact ABB for more information. How to lift and turn the robot into position for tilted position: Contact ABB for more information. Illustration xx2100002608...

  • Page 68: Lifting The Robot With Roundslings

    The robot can also be lifted with roundslings as detailed in this section. Illustration - lifting position This figure shows the robot in its lifting and transportation position. 626 ±55 xx2100000477 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 69 Fit the roundsling with slack. They prevent the robot from rotating if there is a sudden stop during transport. Fit the roundsling with slack. They prevent the robot from rotating if there is a sudden stop during transport. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 70 3 Installation and commissioning 3.3.3.4 Lifting the robot with roundslings Continued CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 kg) IRB 5710-70/2.7 LID: 885 kg (Inverted: 900 kg)
  • Page 71 Fit the roundsling with slack. They prevent the robot from rotating if there is a sudden stop during transport. WARNING Personnel must not, under any circumstances, be present under the suspended load. Raise the overhead crane to lift the robot. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 72: Orienting And Securing The Robot

    Locating pins are also required for robots with option Absolute Accur- acy. For more information, see Base plate, locating pins on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 73 Continued Action Note CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 kg) IRB 5710-70/2.7 LID: 885 kg (Inverted: 900 kg) All lifting accessories used must be sized accord- ingly.
  • Page 74 (screws none or lightly lubricated) Tighten bolts in a crosswise pattern to ensure that the base is not distorted. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 75: Hole Configuration, Base

    0,3 A C 0,4 A C L Axis 1 SECTION K-K 25 H8 0.12 0.3 A 0.3 B SECTION L-L 45 H8 0.12 0.3 A xx2100000788 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 76: Manually Releasing The Brakes

    If the robot is not connected to the controller, power must be supplied to the connector R1.MP according to the section Supplying power to connector R1.MP on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 77 If they are mixed up, damage can be caused to internal electrical components. xx0600002937 Use the brake releasing button as described in Releasing the brakes on page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 78: Setting The System Parameters For An Inverted Or A Tilted Robot

    The value is set in radians. Gamma Rotation Gamma Rotation defines the orientation of the robot foot on the travel carriage (track motion). Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 79 Robot, in the topic Motion. The system parameters are described in Technical reference manual - System parameters. The system parameters are configured in RobotStudio or on the FlexPendant. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 80: Loads Fitted To The Robot, Stopping Time And Braking Distances

    The performance of the motor brake depends on if there are any loads attached to the robot. See the product specification for the robot, listed in References on page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 81: Installing The Motor Cooling Fan (Option 3320-1, 3321-1)

    Foundry Plus. xx2400000601 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 82 Remove the metal sheet frame from the fan unit assembly by loosening the six screws. xx2400000551 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 83 Fit the fan unit sheets around the motor and fasten Axis-1 motor: them to each other by tightening the six screws. xx2400000627 Axis-2 motor: xx2400000628 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 84 3HAC074336-005 (ABB Orange, threaded connection) xx2100000596 Run the fan cabling through the threaded connec- tion in the cover and connect the connectors. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 85 Tightening torque: 6 Nm. xx2100000596 Adjustments in RobotWare Action Note Modify the settings in RobotWare to include the See the operating manual for the cooling fans. controller. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 86: Fitting Equipment On The Robot (Robot Dimensions)

    1055 C L Axis 3 C L Axis 5 C L Axis 1 C L Axis 2 1023 348 296 xx2100000792 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 87 1460 C L Axis 3 C L Axis 5 C L Axis 1 C L Axis 2 1023 348 296 xx2100000794 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 88 1055 C L Axis 4 C L Axis 3 C L Axis 5 C L Axis 1 1023 348 296 xx2100000793 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 89 Extra loads can be mounted on robot. Definitions of dimensions and masses are shown in the following figures. The robot is supplied with holes for fitting extra equipment. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 90 R is the radius (m) from the center of axis 1 • M4 is the total mass (kg) of the equipment including bracket and harness (≤ 250 kg) xx2100000824 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 91 200 kg in combination with the reduced payload, use RobotStudio add-in RobotLoad or contact ABB. C L Axis 3 C L Axis 4 xx2200002036 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 92 C L Axis 3 C L Axis 3 2x M10 2x M12 95 95 180.5 2x M8 C L Axis 5 xx2100000810 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 93 If no holes are present at delivery, they can be drilled at site: 4x M10 through. Avoid damaging cables when drilling. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 94 2x M10 20.1 H10 C L Axis 1 2x M6 (2x) 3x M16 (2x) 3x M16 10.2 H7 10.2 12.2 xx2100000812 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 95: Tool Flange Dimensions

    80 H7) xx2100000805 IRB 5710-90/2.7 15.9 10 ( 125 h8) 1 X 45° 1 X 45° 63 H7) xx2100000806 IRB 5710-90/2.3 LID Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 96 When fitting tools on the tool flange, only use screws with quality 12.9. For other equipment use suitable screws and tightening torque for your application. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 97: Working Range Alterations

    Part of the casting or fixed on the casting and can not /should not be removed. Can be installed in one or more than one position, to ensure a reduced working range, or be removed to allow extended working range. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 98: Installing Movable Mechanical Stops On Axis 1 (Option 3323-1)

    If the mechanical stop pin is deformed after a hard collision, it must be replaced! Deformed movable stops and/or additional stops as well as deformed attachment screws must also be replaced after a hard collision. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 99 Use the movable mechanical stop or the dents in the casting as a guide to drill. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 100 Install the washer with the chamfer turned downwards. xx2100000974 Note Spring washer: Install the spring washer with orientation as shown in figure. xx2400001308 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 101 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 102: Extended Working Range, Axis 1 (Option)

    220 degrees. Related information The system parameters are described in detail in the reference manual, see References on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 103 3 Installation and commissioning 3.4.3 Extended working range, axis 1 (option) Continued For more information about SafeMove, see Application manual - Functional safety and SafeMove. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 104: Electrical Connections

    Robot cable, signals Transfers resolver data from R1.SMB and power supply to the serial measurement board. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 105 Bending radius for static floor cables The minimum bending radius is 10 times the cable diameter for static floor cables. xx1600002016 Diameter Diameter x10 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 106 Ethernet floor cable length Article number Ethernet cable: 7 m 3HAC079476-001 Ethernet cable: 15 m 3HAC079476-002 Ethernet cable: 22 m 3HAC079476-003 Ethernet cable: 30 m 3HAC079476-004 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 107: Test Run After Installation, Maintenance, Or Repair

    Verify the application in the operating mode manual reduced speed. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before initiating motion. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 108 This page is intentionally left blank...

  • Page 109: Maintenance

    Note If the IRB 5710 is connected to power, always make sure that the IRB 5710 is connected to protective earth and a residual current device (RCD) before starting any maintenance work.

  • Page 110: Maintenance Schedule And Expected Component Life

    4.2.1 Specification of maintenance intervals Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the IRB 5710: • Calendar time: specified in months regardless of whether the system is running or not.

  • Page 111: Maintenance Schedule

    Inspecting the robot harness harness on page 116 Changing the oil in axis-1 Changing the oil in axis-1 gearbox gearbox on page 150 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 112 Replace when damage or cracks is detected or life limit is approaching that specified in section Expected component life on page 113. iii The battery is to be replaced at given maintenance interval or at battery low alert. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 113: Expected Component Life

    Examples of "extreme usage" in regard to movement: press tending, very severe palletizing applications, major use of axis 1 movement and major use of bending backwards of axis 3. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 114: Inspection Activities

    Remove the plug or drill a drainage hole with diameter 3 mm, if an open evacuation hole is required instead. xx2200002188 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 115 Replacing of motors is described in the repair chapter Motors on page 354. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 116: Inspecting The Cable Harness

    • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 117 Sharp debris might occur. Always wear protective gloves. xx2100001473 Replace the cable harness if wear, cracks Removing the cable harness on or damage is detected. page 287. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 118: Inspecting The Dampers

    The figure below shows the location of all the dampers to be inspected. xx2100002296 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...

  • Page 119: Required Equipment

    DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 120: Inspecting The Information Labels

    Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. The figures show the location of the information labels to be inspected. The symbols...
  • Page 121 Spare part number Description 3HAC021485-001 Lubrication label Mobilgear 600 XP 320 3HAC032726-001 Lubrication label Kyodo Yushi TMO 150 3HAC032905-001 Lubrication label Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 122: Inspecting, Labels

    Inspect the labels, located as shown in the figures. Replace any missing or damaged labels. Article numbers for the labels and plate set is specified in Required spare parts on page 120. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 123: Inspecting The Axis-1 Mechanical Stop

    If the mechanical stop pin is bent or damaged, it must be replaced. Note The expected life of gearboxes can be reduced after collision with the mechanical stop. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 124 Tightening torque: 10 Nm screw is tightened correctly. Locking liquid: Loctite 2400 (or equivalent Loctite 243) Note Do not overtighten the attachment screw, use specified tightening torque. xx2100001410 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 125: Inspecting The Oil Level In Axis-1 Gearbox

    Used to inspect the oil level in the axis- 1 gearbox when the manipulator is mounted inverted. The tool also includes an air vent. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 126 Gearbox lubricants (oil or grease) on page Make sure that the oil temperature is +25°C ± 10°C. Open the oil plug. xx2100002056 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 127 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 128 Oil level gauge: 3HAC082693-001 ventilating valve enclosed with the oil level gauge. xx1700000349 Remove the protective cap from the inspec- tion hole. xx2100002057 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 129 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 130: Inspecting The Oil Level In Axis-2 Gearbox

    659. Required consumables and wear parts Wear part Article number Note Lubricating oil Type of lubrication in gearboxes on page 148. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 131 Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Make sure that the oil temperature is +25°C ± 10°C. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 132 Further information about how to drain or fill with oil is found in section Chan- ging the oil in axis-2 gearbox on page 161. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 133 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 134: Inspecting The Oil Level In Axis-3 Gearbox

    Used on oil plug. Always replace when refitting oil plug. Required documents Document name Document number Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 135 Make sure that the oil temperature is +25°C ± 10°C. WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 136 Further information about how to drain or fill with oil is found in section Changing the oil in axis-3 gearbox on page 167. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 137 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 138: Inspecting The Oil Level In Axis-4 Gearbox

    Used on oil plug. Always replace when refitting oil plug. Required documents Document name Document number Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 139 Make sure that the oil temperature is +25°C ± 10°C. WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 140 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 141: Inspecting The Oil Level In Axis-5 Gearbox

    Used on oil plug. Always replace when refitting oil plug. Required documents Document name Document number Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 142 Make sure that the oil temperature is +25°C ± 10°C. WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 143 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 144: Inspecting The Oil Level In Axis-6 Gearbox

    Used on oil plug. Always replace when refitting oil plug. Required documents Document name Document number Technical reference manual - Lubrication in gearboxes 3HAC042927-001 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 145 Make sure that the oil temperature is +25°C ± 10°C. WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 146 Further information about how to drain or fill with oil is found in section Changing the oil in axis-6 gearbox on page 182. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 147 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 148: Replacement/Changing Activities

    The figure shows the location of the gearboxes. xx2100002078 Axis-1 gearbox Axis-2 gearbox Axis-3 gearbox Axis-4 gearbox Axis-5 gearbox Axis-6 gearbox Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 149 Oil level gauge Used to inspect the oil level in the axis-1 gear- box when the manipulator is mounted inverted. The tool also includes an air vent. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 150: Changing The Oil In Axis-1 Gearbox

    Changing oil in an inverted robot The oil in the axis-1 gearbox can either be changed when the robot is inverted or standing on the floor. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 151 Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Make sure that the oil temperature is +25°C ± 10°C. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 152 Used oil is hazardous material and must be disposed of in a safe way. See Decom- missioning on page 647 for more informa- tion. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 153 Technical reference manual - Lubrication in gearboxes. Note The amount of oil to be filled depends on the amount previously being drained. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 154 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 155 Oil level gauge: 3HAC082693-001 ating valve enclosed with the oil level gauge. xx1700000349 Remove the protective cap from the drain hole. xx2100002057 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 156 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 157 The venting hole is opened to let out air during the filling process. xx1700000349 Remove the protective cap from the fill hole. xx2100002057 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 158 Remove the oil level gauge. Remove the ventilating valve from the up- per oil nipple. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 159 A Valve in open position B Level measurement marks Remove the oil dispenser and the oil level gauge. Refit the protective cap to the nipple. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 160 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 161: Changing The Oil In Axis-2 Gearbox

    Option Inverted (3317-1) xx2100002088 Oil plug with nipple for draining and filling with an oil dispenser Oil plug hole for ventilation and inspection Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 162 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 163 Remove the protective cap from the nipple of the oil hole and connect the oil dis- penser. xx2100002090 Option Inverted (3317-1) xx2100002089 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 164 WARNING Handling gearbox oil involves several safety risks, see Gearbox lubricants (oil or grease) on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 165 Remove the protective cap from the nipple of the oil hole and connect the oil dis- penser. xx2100002090 Option Inverted (3317-1) xx2100002089 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 166 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 167: Changing The Oil In Axis-3 Gearbox

    Used on oil plug. Always replace when refitting oil plug. Required documents Document name Document number Note Technical reference manu- 3HAC042927-001 al - Lubrication in gearboxes Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 168 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 169 Used oil is hazardous material and must be disposed of in a safe way. See Decom- missioning on page 647 for more informa- tion. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 170 Let the venting hole stay open during draining and filling using the dispenser, to avoid damaging vital parts in the gearbox. xx2100002064 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 171 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 172: Changing The Oil In Axis-4 Gearbox

    Used on oil plug. Always replace when refitting oil plug. Required documents Document name Document number Note Technical reference manu- 3HAC042927-001 al - Lubrication in gearboxes Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 173 Remove the oil plug from the drain hole and let the oil run into the vessel. xx2100002095 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 174 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 175 Refit the oil plug with a new o-ring. O-ring, G 1/2": 3HAC061327-059 Tightening torque: 24 Nm. xx2100002072 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 176 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 177: Changing The Oil In Axis-5 Gearbox

    Type of lubric- ation in gearboxes on page 148. Standard toolkit Content is defined in section Standard toolkit on page 659. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 178 The gearbox can contain an excess of pressure that can be hazardous. Open the oil plug carefully in order to let the excess pressure out. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 179 Refit the oil plug for the drainage hole, with O-ring, G 1/2": 3HAC061327-059 a new o-ring. Tightening torque: 24 Nm. xx2100002099 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 180 The oil level sinks when the oil fills all cav- ities in the gearbox. Wait until the oil stops sinking, before measuring the oil level. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 181 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 182: Changing The Oil In Axis-6 Gearbox

    Used on oil plug. Always replace when refitting oil plug. Required documents Document name Document number Note Technical reference manu- 3HAC042927-001 al - Lubrication in gearboxes Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 183 The oil plug hole is opened to speed up the drainage. xx2100002077 Place the oil collecting vessel underneath the oil drain plug. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 184 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 185 Refit the oil plug with a new o-ring. O-ring, G 1/4": 3HAC061327-060 Tightening torque: 20 Nm. xx2100002077 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 186 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 187: Replacing The Smb Battery

    Required consumables and wear parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Wear part Article number...
  • Page 188 Pull out the battery and disconnect the battery cable. xx2100002131 Remove the SMB battery. Note Battery includes protection circuits. Only replace with a specified spare part or with an ABB-ap- proved equivalent. Refitting the battery Use this procedure to refit the SMB battery. Action Note...
  • Page 189 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 190: Cleaning Activities

    4.5.1 Cleaning the IRB 5710 General To secure high uptime it is important that the IRB 5710 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 5710.
  • Page 191 Cleaning agent to be tested on a small surface prior usage on complete manipulator. Cleaning with water Instructions for rinsing with water ABB robots with protection types Standard or Foundry Plus can be cleaned by rinsing with water (water cleaner). The following list defines the prerequisites: •...
  • Page 192 Never point the nozzle at the following positions (example images): Position Example of position Joints xx2300001071 Rotational sealings xx2300001055 Gaskets xx2300001056 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 193 Remove waste material, such as sand, dust and chips, if it prevents cable movement. • Clean the cables if they have a crusty surface, for example from dry release agents. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 194 Cooling fans Inspect the air supply inlet of the the motor cooling fans. Clean to remove any contamination that could hinder the air supply. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 195: Repair

    Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the IRB 5710, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.

  • Page 196: General Procedures

    Spray any suspected leak areas with the leak detec- tion spray. Bubbles indicate a leak. When the leak has been localized, take the necessary measures to correct the leak. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 197: Mounting Instructions For Bearings

    Make sure the bearing is properly aligned as this will directly affect the durab- ility of the bearing. Greasing of bearings Note This instruction is not valid for solid oil bearings. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 198 Grooved ball bearings must be filled with grease from both sides. • Tapered roller bearings and axial needle bearings must be greased in the split condition. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 199: Mounting Instructions For Sealings

    A radial sealing consists of a flexible rubber lip bonded to a rigid metal case. Only one side of the sealing is static with a metal insert. xx2300000433 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 200 A Main lip B Grease C Dust lip Note Ensure that no grease is ap- plied to the red marked surface. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 201 Do not try to grind or polish the surfaces to get rid of the defect. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 202 If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface. Tighten the screws evenly when fastening the flange joint.

  • Page 203: Cut The Paint Or Surface On The Robot Before Replacing Parts

    Carefully grind the paint edge that is left on the structure to a smooth surface. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 204: Lifting Procedures

    For some repair work support legs are required. Remove any payload and tools from the robot. DressPack can stay fitted. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 205 Disconnect the robot cables at the base. CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 kg) IRB 5710-70/2.7 LID: 885 kg (Inverted: 900 kg)
  • Page 206 (Or to support legs, if replacing the axis-1 gear- service) box.) The lifting accessories can be kept installed if they are not in the way for the upcoming service pro- cedure. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 207: Axes 1 And 2

    3 Replace the cassette sealing. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 208 Preparations before removing the cable harness in the base Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 209 Loosen the connectors: • R1.MP • R1.SMB xx2100001109 If used, disconnect the DressPack hoses in the base. xx2300001093 Disconnect the earth cable. xx2100000982 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 210 Removing the protection tube Action Note Floor-mounted robot: Loosen the protection tube by removing the two screws underneath. Let the tube slide down. xx2100002214 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 211 Only for floor-mounted robot Foundry Plus Cut the flange sealant at the protection ring. Only for floor-mounted robot Remove the protection ring. xx2100001116 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 212 Use a drill 3.5 mm. xx2100002216 Screw the three enclosed wood screws through the drilled holes and into the cassette sealing. xx2100002217 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 213 Note Remove any old assembly lubricant residues or other contamination from the contact surfaces for the sealing in the frame. xx2100002377 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 214 Remove the mounting tool. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 215 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 216 Refitting the protection tube Action Note Floor-mounted robot: Lift the protection tube and secure with the two screws from below. xx2100002214 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 217 Tightening torque: 10 Nm. xx2100002492 Refitting the cable harness in the base Action Note Run the cables through the protection tube. xx2100001216 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 218 Connect connectors R1.MP and R1.SMB. Screw dimension for R1.MP: M6x25 A2-70 Tightening torque for R1.MP: 10 Nm. Tightening torque for R1.SMB: 10 Nm. xx2100001109 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 219 If used, fit the bracket that hold the DressPack to the frame. xx1400000078 If used, connect the DressPack cable package on the base plate. xx2300001093 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 220: Concluding Procedure

    Note Refit the cable bracket to the frame. Torx pan head screw: M6x16 Stainless steel A2-70 Tightening torque: 6 Nm. xx2100001108 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 221 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 222: Axes 3 And 4

    4 Replace the arm house cover including the cassette sealing. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 223 Depending on what tool is used, the other axes may need to be jogged to another position. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 224 Use this procedure to remove the wrist cover. Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 225 Open the ball joint housing on the arm tube and remove the DressPack cable package. xx2100002733 IRB 5710-90/2.3 LID: xx2100002709 Remove the wrist cover. xx2000000373 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 226 Remove the motor cover by removing the IRB 5710-110/2.3, IRB 5710-90/2.3 LID: screws. xx2100002494 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 227 Disconnect the power cable connector by IRB 5710-110/2.3, IRB 5710-90/2.3 LID: removing the attachment screw. xx2200001978 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 228 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Unscrew the attachment screws and re- move the motor cover. xx2000000376 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 229 Disconnect the motor cables. Pushing out the axis-6 motor cables Action Note Unscrew the attachment screws that hold the cable bracket. xx1300000484 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 230 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 231 Foundry Plus, DressPack: Protection type Foundry Plus: Remove the back cover. Note Use caution not to damage the gasket. xx2000000422 DressPack xx2300001040 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 232 This will also make it easier to run the cable harness through the inside of the upper arm. xx1300000668 Remove the side cover on the arm tube. xx2000000420 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 233 Note The screw is reached from outside the up- per arm. xx1700000340 xx1700000339 Remove the arm house metal clamp. xx2100002154 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 234 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 235 Fit the cross to the tube shaft with four M8 screws. xx2100001243 Fit the three armed tool part with three screws and wing nuts. xx2100001254 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 236 Decommissioning on page 647 for more information. Fit the M12 bolt and rotate it to press out the complete cover. xx2100001256 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 237 Tighten the screws so that the cross bottoms firmly against the tube shaft, but make sure not xx2100001264 to damage the cassette sealing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 238 Loctite 243)) xx2100001255 Torque tighten the attachment screws crosswise. Tightening torque: 10 Nm Ensure gap closure between cover and arm house. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 239 90 degrees clockwise, as shown in the figure. Locking liquid: - (Loctite 2400 (or equivalent Loctite 243)) Use locking liquid. xx2400001803 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 240 This will also make it easier to run the cable harness through the inside of the robot. xx1300000668 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 241 Do not run the cable harness into the DressPack tube! Note Do not run the cable harness into the DressPack tube, if one is fitted! xx1400000356 xx1300000820 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 242 • Together: Move the cable harness Person 2, working at the wrist: past the axis-5 motor and into the wrist. xx1300000746 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 243 Refit the insert that guides the DressPack cable package through the hole in the up- per arm. (Cable guard (C) is available for Foundry cable guard.) xx2100002677 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 244 Make sure that the tube is fitted correctly in both ends, when fitting the cover. xx2100002636 DressPack Locking liquid: Loctite 2400 (or equivalent Loctite 243) xx2300001040 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 245 The attachment screw securing the carrier may be difficult to fit. Make sure the carrier is level and completely pressed against the bottom. xx1300000485 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 246 Put the motor cables in place in the open- ing. Refit the cable bracket with the screws. Torx pan head screw: M3x12 Stainless steel A2-70 xx2200001735 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 247 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Connect the signal cable connector. Connect in accordance with the markings on the connectors. xx2200001977 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 248 3HAC072861-004 (ABB Orange) xx2100002317 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 249 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Secure the cabling with a cable strap. Cable strap, outdoor: - IRB 5710-110/2.3, IRB 5710-90/2.3 LID xx2100002630 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 250 Snap the signal connectors to each other in the bracket. xx2200001920 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 251 Replace if damaged. xx2100001287 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 252 Refitting the wrist cover Action Note Make sure that the cable harness is routed and secured as shown in the figure. xx2100002627 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 253 Continued Action Note Foundry Plus: Wrist cover: Inspect the gasket. IRB 5710-110/2.3 / IRB 5710-90/2.3 LID: Replace the complete cover if the gasket 3HAC073390-002 (Graphite White) is damaged. 3HAC073390-004 (ABB Orange) IRB 5710-90/2.7 / IRB 5710-70/2.7 LID: 3HAC070151-004 (Graphite White)
  • Page 254 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 255: Wrist

    The wrist is located as shown in the figure. xx2100001288 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 256 3HAC073390-002 (Graphite White) 3HAC073390-004 (ABB Orange) IRB 5710-90/2.7 / IRB 5710-70/2.7 LID: 3HAC070151-004 (Graphite White) 3HAC070151-006 (ABB Orange) Cable strap, out- door Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 257 Decide which calibration routine to use, and take actions accordingly prior to begin- ning the repair procedure. Remove tools and other equipment fitted to the wrist. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 258: Replacing The Wrist

    • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 259 IRB 5710-70/2.7 LID Open the ball joint housing on the arm tube and remove the DressPack cable package. xx2100002733 IRB 5710-90/2.3 LID: xx2100002709 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 260 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Unscrew the attachment screws and re- move the motor cover. xx2000000376 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 261 Disconnect the motor cables. Pushing out the axis-6 motor cables Action Note Unscrew the attachment screws that hold the cable bracket. xx1300000484 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 262 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 263 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Cut the cable tie. IRB 5710-110/2.3, IRB 5710-90/2.3 LID xx2100002630 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 264 Remove the motor cover by removing the IRB 5710-110/2.3, IRB 5710-90/2.3 LID: screws. xx2100002494 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Disconnect the signal cable connector. xx2200001977 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 265 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Remove the cable bracket by removing the screws. xx2200001735 Remove the motor cables. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 266 Attaching the lifting accessories to the wrist Action Note CAUTION The weight of the wrist is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 70 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 40 All lifting accessories used must be sized accordingly. Attach a roundsling to the wrist as shown Roundsling, 1 m in the figure.
  • Page 267 IRB 5710-70/2.7 LID of the ball joint housing still fitted. xx2100002804 IRB 5710-90/2.3 LID xx2100002805 Remove all attachment screws but leave one. xx2300000017 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 268 5.6.1 Replacing the wrist Continued Action Note Fit guide pins to the wrist unit : Robot.WristUnit.GuidePins.ArticleNumber Guide pin, M12x150 (IRB 5710-110/2.3, IRB Remove the remaining screw. 5710-90/2.3 LID) Guide pin, M10x150 (IRB 5710-90/2.7, IRB 5710-70/2.7 LID) xx2300000018 Pull out the wrist a bit and bring out the Bit holder and hexagon bit SW10 cabling from the wrist unit.
  • Page 269 Attach a roundsling and guide pins to the Roundsling, 1 m: Length: 1 m. wrist as shown in the figure. : Robot.WristUnit.GuidePins.ArticleNumber Guide pin, M12x150 (IRB 5710-110/2.3, IRB CAUTION 5710-90/2.3 LID) Guide pin, M10x150 (IRB 5710-90/2.7, IRB The roundsling placement shown in the 5710-70/2.7 LID)
  • Page 270 If not, connect the brake release tool to the axis-5 motor connector, release the brakes and move axis 5 manually to +90°. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 271 The attachment screw securing the carrier may be difficult to fit. Make sure the carrier is level and completely pressed against the bottom. xx1300000485 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 272 Put the motor cables in place in the open- ing. Refit the cable bracket with the screws. Torx pan head screw: M3x12 Stainless steel A2-70 xx2200001735 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 273 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Connect the signal cable connector. Connect in accordance with the markings on the connectors. xx2200001977 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 274 3HAC072861-004 (ABB Orange) xx2100002317 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 275 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Secure the cabling with a cable strap. Cable strap, outdoor: - IRB 5710-110/2.3, IRB 5710-90/2.3 LID xx2100002630 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 276 Snap the signal connectors to each other in the bracket. xx2200001920 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 277 Replace if damaged. xx2100001287 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 278 Refitting the wrist cover Action Note Make sure that the cable harness is routed and secured as shown in the figure. xx2100002627 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 279: Concluding Procedure

    Continued Action Note Foundry Plus: Wrist cover: Inspect the gasket. IRB 5710-110/2.3 / IRB 5710-90/2.3 LID: Replace the complete cover if the gasket 3HAC073390-002 (Graphite White) is damaged. 3HAC073390-004 (ABB Orange) IRB 5710-90/2.7 / IRB 5710-70/2.7 LID: 3HAC070151-004 (Graphite White)

  • Page 280: Replacing The Turning Disc

    The turning disc is located as shown in the figure. IRB 5710-110/2.3: xx2100002166 IRB 5710-90/2.7: xx2100002260 IRB 5710-90/2.3 LID, IRB 5710-70/2.7 LID: xx2100002628 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 281 5.6.2 Replacing the turning disc Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 282 • air pressure supply to the robot, before entering the safeguarded space. Remove any equipment fitted to the turning disc. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 283 Remove the screws and washers, that se- IRB 5710-110/2.3: cure the turning disc. xx2100002167 IRB 5710-90/2.7: xx2100002265 IRB 5710-90/2.3 LID, IRB 5710-70/2.7 LID: xx2100002690 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 284: Refitting The Turning Disc

    24h.) figure. xx2100002232 Fit the turning disc to the wrist. Orient the disc according to the synchronization marks. xx2100002169 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 285 M10: standard torque 70 Nm • M8: standard torque 35 Nm IRB 5710-110/2.3: xx2100002167 IRB 5710-90/2.7: xx2100002265 IRB 5710-90/2.3 LID, IRB 5710- 70/2.7 LID: xx2100002690 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 286 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 287: Electronic Parts

    The cable harness is located as shown in the figure. xx2100000483 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 288 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 289: Removing The Cable Harness

    Use this procedure to remove the wrist cover. Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 290 Open the ball joint housing on the arm tube and remove the DressPack cable package. xx2100002733 IRB 5710-90/2.3 LID: xx2100002709 Remove the wrist cover. xx2000000373 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 291 Unscrew the attachment screws and re- move the motor cover. xx2000000376 Remove the connector bracket. xx2000000375 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 292 Unscrew the M4 screw that holds the carri- Note The screw is located at the bottom of the carrier. xx1300000485 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 293 Lift out the carrier from its position. xx1300001113 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 294 Remove the motor cover by removing the IRB 5710-110/2.3, IRB 5710-90/2.3 LID: screws. xx2100002494 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 295 Disconnect the power cable connector by IRB 5710-110/2.3, IRB 5710-90/2.3 LID: removing the attachment screw. xx2200001978 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 296 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the motor cover by removing the screws. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 297 Disconnect the signal cable connector by pulling it out. xx2200001737 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 298 Foundry Plus, DressPack: Protection type Foundry Plus: Remove the back cover. Note Use caution not to damage the gasket. xx2000000422 DressPack xx2300001040 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 299 This will also make it easier to run the cable harness through the inside of the upper arm. xx1300000668 Remove the side cover on the arm tube. xx2000000420 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 300 Note The screw is reached from outside the up- per arm. xx1700000340 xx1700000339 Remove the arm house metal clamp. xx2100002154 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 301 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 302 Remove the base cover. xx2100000981 Loosen the connectors: • R1.MP • R1.SMB xx2100001109 If used, disconnect the DressPack hoses in the base. xx2300001093 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 303 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the motor cover by removing the screws. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 304 Disconnect the signal cable connector by pulling it out. xx2200001737 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 305 The unit is sensitive to ESD. Before handling the unit read the safety information in section The unit is sensitive to ESD on page Remove the electronic box screws. xx2100002134 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 306 A Torx pan head screw: M6x16 A4-80 (4 pcs) B Torx pan head screw: M6x16 8.8- A2F (4 pcs) Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 307 DressPack cables through the protection tube. Pull out the robot cable harness through the protection tube. xx2100001111 Place the cable harness safely on the frame. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 308 The screws are reached from the outside of the lower arm. xx2100002182 xx2100002183 Remove the arm house metal clamp from the harness. xx2100002139 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 309 5.7.1 Removing the cable harness Continued Action Note Use caution and pull the cable harness out Floor-standing robot: from the lower arm. xx2100002144 Option Inverted (3317-1): xx2100002140 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 310: Refitting The Cable Harness

    The cable harness is located as shown in the figure. xx2100000483 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 311 Replace if damaged. Required tools and equipment Equipment Article number Note Standard toolkit Content is defined in section Standard toolkit on page 659. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 312 This will also make it easier to run the cable harness through the inside of the robot. xx1300000668 Remove the arm house metal clamp from the harness, if installed. xx2100002139 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 313 Action Note Run the upper part of the cable harness Floor-standing robot: through the lower arm. xx2100002184 Option Inverted (3317-1): xx2100002185 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 314 Refit the metal clamp to the arm house. Torx pan head screw: M6x16 A4-80 Tightening torque: 10 Nm. xx2100001285 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 315 Refitting the cable harness in the base Action Note Run the cables through the protection tube. xx2100001216 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 316 Connect connectors R1.MP and R1.SMB. Screw dimension for R1.MP: M6x25 A4-80 Tightening torque for R1.MP: 10 Nm. Tightening torque for R1.SMB: 10 Nm. xx2100001109 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 317 If used, fit the bracket that hold the DressPack to the frame. xx1400000078 If used, connect the DressPack cable package on the base plate. xx2300001093 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 318 The unit is sensitive to ESD on page Check the electronic box gasket. Gasket for cover, electronics: 3HAC073671-001 Replace if damaged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 319 ESD on page Refit the electronic box with the attachment screws. Torx pan head screw: M6x60 (4 pcs) Tightening torque: 10 Nm. xx2100002134 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 320 Reconnecting the axis-1 and axis-2 motor cables Action Note Put the motor cables in place in the open- ing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 321 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 322 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 323 This will also make it easier to run the cable harness through the inside of the robot. xx1300000668 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 324 Do not run the cable harness into the DressPack tube! Note Do not run the cable harness into the DressPack tube, if one is fitted! xx1400000356 xx1300000820 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 325 • Together: Move the cable harness Person 2, working at the wrist: past the axis-5 motor and into the wrist. xx1300000746 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 326 Refit the insert that guides the DressPack cable package through the hole in the up- per arm. (Cable guard (C) is available for Foundry cable guard.) xx2100002677 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 327 Make sure that the tube is fitted correctly in both ends, when fitting the cover. xx2100002636 DressPack Locking liquid: Loctite 2400 (or equivalent Loctite 243) xx2300001040 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 328 Torx pan head screw: M3x12 Stainless steel A2-70 xx2200001738 Connect the motor cables. Note Connect in accordance with the markings on the connectors. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 329 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 330 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 331 IRB 5710-90/2.7, IRB 5710-70/2.7 LID Refit the connection box with the screws. xx2100002316 Put the motor cables in place in the open- ing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 332 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 333 3HAC072861-004 (ABB Orange) xx2100002317 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 334 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Secure the cabling with a cable strap. Cable strap, outdoor: - IRB 5710-110/2.3, IRB 5710-90/2.3 LID xx2100002630 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 335 The attachment screw securing the carrier may be difficult to fit. Make sure the carrier is level and completely pressed against the bottom. xx1300000485 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 336 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 337 Verify correct cable layout as shown in the figure. CAUTION Route the signal cabling correctly to avoid cable damage. xx2100001293 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 338 Refit the motor cover. Hex socket head cap screw, M5x16 12.9 Lafre 2C2B/FC6.9, 6 pcs Tightening torque: 4 Nm. xx2000000376 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 339 Foundry Plus: Wrist cover: Inspect the gasket. IRB 5710-110/2.3 / IRB 5710-90/2.3 LID: Replace the complete cover if the gasket 3HAC073390-002 (Graphite White) is damaged. 3HAC073390-004 (ABB Orange) IRB 5710-90/2.7 / IRB 5710-70/2.7 LID:...
  • Page 340 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 341: Replacing The Brake Release Unit

    The brake release unit is located as shown in the figure. xx2000000232 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 342 The unit is sensitive to ESD. Before handling the unit read the safety information in section The unit is sensitive to ESD on page Remove the electronic box screws. xx2100002134 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 343 Disconnecting and removing the brake release unit Action Note DANGER Make sure that all supplies for electrical power, hy- draulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 344 Refitting and connecting the SMB unit Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 345 Make sure the lock snaps into place during refit- ting. Note Make sure that the connector is assembled in the correct direction according to its keying. xx2100002161 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 346 The unit is sensitive to ESD. Before handling the unit read the safety information in section The unit is sensitive to ESD on page Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 347 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 348: Replacing The Smb Unit

    The SMB unit is located as shown in the figure. xx2100002158 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 349 The unit is sensitive to ESD. Before handling the unit read the safety information in section The unit is sensitive to ESD on page Remove the electronic box screws. xx2100002134 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 350 Remove the screws that secure the SMB unit. xx2100002159 Snap loose and remove the SMB unit. Put the unit in an ESD bag. xx2100002160 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 351 Secure the SMB unit with the attachment screws. Torx pan head tapping screw: Steel- Fe/Zn 8c M6x16 Tightening torque: 10 Nm. xx2100002159 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 352 ESD on page Refit the electronic box with the attachment screws. Torx pan head screw: M6x60 (4 pcs) Tightening torque: 10 Nm. xx2100002134 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 353 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 354: Motors

    204. Location of the motor The motor is located as shown in the figure. xx2000000241 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 355 2 Replace the motor. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 356 (axes 5 and 6) valid calibration method for the robot. Standard toolkit Content is defined in section Standard toolkit on page 659. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 357 Inverted robot: Draining the axis-1 gearbox on page 155. Drain the axis-1 gearbox, if the motor is replaced on an inverted manipulator. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 358 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the motor cover by removing the screws. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 359 Disconnect the signal cable connector by pulling it out. xx2200001737 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 360 Floor-mounted robot: Removing the axis-1 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 361 Always use guide pins in pairs. Fit removal tools in the threaded holes. Removal tool motor M12: 3HAC14631-1 Always use removal tools in pairs. xx2100000504 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 362 The weight of the motor is 21 kg CAUTION Whenever parting/mating motor and gear- box, the gears may be damaged if excess- ive force is used. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 363 Lifting accessory, motor (inverted ory, to be able to fit the shelf beneath the motor robot): 3HAC081586-001 while fastening the tool. xx2100002807 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 364 Put oil absorbent cloth or paper round the motor flange and below the motor during removal. Action Note Remove the two shown motor screws and wash- Bits extender, 3HAC12342-1 ers. xx2100002810 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 365 Always use removal tools in pairs. Rotate the shelf to remove the motor. CAUTION The weight of the motor is 21 kg Lift away the motor. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 366: Refitting The Motor

    The purpose of the groove is to catch excess sealant. No o-ring is used. xx2100000520 Remove the cover, if fitted to the new spare part motor. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 367 30 seconds. Use the specified brake release tool to eliminate the risk. CAUTION Whenever parting/mating motor and gearbox, the gears may be damaged if excessive force is used. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 368 Performing a leak-down test on page 196. Inverted robot: Attaching the motor lifting accessory Note This procedure is valid for inverted robots. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 369 Screw the revolving handle to lift and fit the shelf against the motor. Inverted robot: Refitting the axis-1 motor Action Note CAUTION The weight of the motor is 21 kg Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 370 Make sure that the motor pinion does not get damaged. • Make sure that the direction of the cable exit is facing the correct way. xx2100002809 Figure 5.1: Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 371 Disconnect the brake release tool. Inverted robot: Removing the motor lifting accessory Action Note Remove the lifting accessory by removing the at- tachment screws. xx2100002808 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 372 Torx pan head screw: M3x12 Stainless steel A2-70 xx2200001738 Connect the motor cables. Note Connect in accordance with the markings on the connectors. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 373 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 374 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 375 Torx pan head screw: M6x16 A4-80 (4 pcs) Refit the axis-1 cable protection. Hex socket head cap screw: M10x16 stainless steel A2-70 (3 pcs) xx2100000979 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 376 See user instructions for the turning tool. Guide the robot using two attachment screws while lifting it into its mounting position. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 377: Concluding Procedure

    DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 378: Replacing The Axis-2 Motor

    3 Replace the motor. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
  • Page 379 (axes 5 and 6) valid calibration method for the robot. Standard toolkit Content is defined in section Standard toolkit on page 659. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 380 Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Jog the robot to the synchronization position. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 381: Disconnecting The Motor Cables

    Disconnecting the motor cables Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 382 Remove the motor cover by removing the screws. xx2100000596 Disconnect the power cable connector by first removing the attachment screw and then parting the connector. xx2200001736 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 383 Remove the motor cables from the motor. Removing the axis-2 motor Action Note Before removing the motor, make sure that the gearbox is completely drained. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 384 24V is supplied to the motor connector for more than 30 seconds. Use the spe- cified brake release tool to eliminate the risk. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 385 Lubricate the guide pins with some grease to make the motor slide better. xx2000000456 Remove the remaining two screws. Bits extender: 3HAC12342-1 xx2200001150 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 386 Fasten the lifting accessory. Attach the Lifting accessory, motor: 3HAC15534-1 lifting chain to the accessory and an over- Lifting accessory (chain): 3HAC15556-1 head crane. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 387: Refitting The Motor

    Remove flange sealant residues with Loctite 7200. Then use Loctite 7063 for cleaning the mating surface. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 388 Always use guide pins in pairs. xx2100000593 CAUTION The weight of the motor is 25 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 389 Lifting accessory, motor: 3HAC15534-1 Lifting accessory (chain): 3HAC15556-1 xx2100000594 Note Make sure the cable gland opening is turned the correct way. xx2100000595 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 390 Remove the lifting accessory and allow the motor to rest on the guide pins. xx2000000457 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 391 Make sure that the motor pinion does not get damaged. • Make sure that the direction of the cable exit is facing the correct way. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 392 Performing a leak-down test on page 196. Connecting the motor cables Action Note Put the motor cables in place in the open- ing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 393 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 394 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 395: Concluding Procedure

    DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 396: Replacing The Axis-3 Motor

    The motor is located as shown in the figure. xx2100000487 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 397 • Robot in synchronization position: use lift- ing slings and an overhead crane to rest the upper arm onto. xx2100002187 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 398 Disconnecting the motor cables Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 399 Remove the motor cover by removing the screws. xx2100000596 Disconnect the power cable connector by first removing the attachment screw and then parting the connector. xx2200001736 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 400 Remove the motor cables from the motor. Removing the axis-3 motor Action Note Before removing the motor, make sure that the gearbox is completely drained. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 401 Remove the two lower screws. Bits extender: 3HAC12342-1 Use a bits extender in order to reach the screws. xx2300000045 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 402 The motor shall be refitted in the same position. xx2100002149 Make sure the pinion is not damaged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 403: Refitting The Motor

    The purpose of the groove is to catch excess sealant. No o-ring is used. xx2100000520 Remove the cover, if fitted to the new spare part motor. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 404 24V is supplied to the motor connector for more than 30 seconds. Use the spe- cified brake release tool to eliminate the risk. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 405 Performing a leak-down test on page 196. Connecting the motor cables Action Note Put the motor cables in place in the open- ing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 406 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 407 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 408 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 409: Replacing The Axis-4 Motor

    The motor is located as shown in the figure. xx2100000488 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 410 Preparations before removing the motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 411 If there is no space to position the upper arm Draining the axis-4 gearbox on pointed straight up, drain the axis-4 gearbox. page 173. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 412 Remove the motor cover by removing the screws. xx2100000596 Disconnect the power cable connector by first removing the attachment screw and then parting the connector. xx2200001736 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 413 Removing the axis-4 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 414 Fit guide pins in the non-threaded holes. Guide pin, M8x150: 3HAC15520-2 xx2100002156 Fit removal tools in the threaded holes. Removal tool motor M10: 3HAC14972-1 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 415 Press the motor out of its position by using the removal tools. CAUTION The weight of the motor is 7 kg Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 416: Refitting The Motor

    Note The purpose of the groove is to catch excess sealant. No o-ring is used. xx2100000520 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 417 Always use guide pins in pairs. xx2100002201 CAUTION The weight of the motor is 7 kg Apply the rotation tool. Rotation tool M4: 3HAB7887-1 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 418 CAUTION Whenever parting/mating motor and gear- box, the gears may be damaged if excess- ive force is used. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 419 Tighten the screws. Tightening torque: 24 Nm. Disconnect the brake release tool. Perform a leak-down test. Performing a leak-down test on page 196. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 420 Torx pan head screw: M3x12 Stainless steel A2-70 xx2200001738 Connect the motor cables. Note Connect in accordance with the markings on the connectors. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 421 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 422 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 423 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 424: Replacing The Axis-5 Motor

    The motor is located as shown in the figure. xx2100000489 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 425 (axes 5 and 6) valid calibration method for the robot. Standard toolkit Content is defined in section Standard toolkit on page 659. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 426 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 427 IRB 5710-70/2.7 LID Open the ball joint housing on the arm tube and remove the DressPack cable package. xx2100002733 IRB 5710-90/2.3 LID: xx2100002709 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 428 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Cut the cable tie. IRB 5710-110/2.3, IRB 5710-90/2.3 LID xx2100002630 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 429 Remove the motor cover by removing the IRB 5710-110/2.3, IRB 5710-90/2.3 LID: screws. xx2100002494 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Disconnect the signal cable connector. xx2200001977 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 430 Removing the axis-5 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 431 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: Removal tool motor M8 IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 3HAC14972-1 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 3HAC080346-001 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 432 30 seconds. Use the specified brake release tool to eliminate the risk. CAUTION The weight of the motor is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 6 kg IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 4 kg CAUTION Whenever parting/mating motor and gearbox, the gears may be damaged if excessive force is used.
  • Page 433 The purpose of the groove is to catch excess sealant. No o-ring is used. xx2100000520 Remove the cover, if fitted to the new spare part motor. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 434 CAUTION The weight of the motor is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 6 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 4 kg Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 435 Tightening torque: 24 Nm. xx2100002204 Perform a leak-down test. Performing a leak-down test on page 196. Disconnect the brake release tool. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 436 Put the motor cables in place in the open- ing. Refit the cable bracket with the screws. Torx pan head screw: M3x12 Stainless steel A2-70 xx2200001735 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 437 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Connect the signal cable connector. Connect in accordance with the markings on the connectors. xx2200001977 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 438 3HAC072861-004 (ABB Orange) xx2100002317 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 439 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Secure the cabling with a cable strap. Cable strap, outdoor: - IRB 5710-110/2.3, IRB 5710-90/2.3 LID xx2100002630 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 440 Foundry Plus: Wrist cover: Inspect the gasket. IRB 5710-110/2.3 / IRB 5710-90/2.3 LID: Replace the complete cover if the gasket 3HAC073390-002 (Graphite White) is damaged. 3HAC073390-004 (ABB Orange) IRB 5710-90/2.7 / IRB 5710-70/2.7 LID:...
  • Page 441 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 442: Replacing The Axis-6 Motor

    The motor is located as shown in the figure. xx2100000490 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 443 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 444 Unscrew the attachment screws and re- move the motor cover. xx2000000376 Remove the connector bracket. xx2000000375 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 445 Fit guide pins in the non-threaded holes. Guide pin, M6x150 Fit removal tools in the threaded holes. Removal tool motor M8: 3HAC080346-001 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 446 Press the motor out of its position by using Used to push out the motor, if necessary. the removal tools. CAUTION The weight of the motor is 4 kg Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 447 Remove flange sealant residues with Loctite 7200. Then use Loctite 7063 for cleaning the mating surface. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 448 Apply two guide pins in opposite holes. Guide pin, M6x150 DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 449 • the motor pinion does not get dam- aged. xx2000000378 Remove the guide pins. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 450 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 451 Verify correct cable layout as shown in the figure. CAUTION Route the signal cabling correctly to avoid cable damage. xx2100001293 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 452 If used, refit the DressPack cable package See product manual for the DressPack. on the wrist. Re-calibrate the robot. Calibration on page 615. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 453 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 454: Gears

    6 Remove the complete arm system (complete robot excluding the base and axis-1 gearbox) as an assembly. 7 Replace the axis-1 gearbox. The axis-1 cassette sealing must also be replaced. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 455 5.9.1 Replacing the axis-1 gearbox Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 456 (14x18 mm) Used for screw access in narrow locations. Rotation tool M4 3HAB7887-1 Used to rotate the motor pinion. Add screw M4. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 457 If no previous reference values exist, and routine on page 625. no new reference values can be created, then reference calibration is not possible. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 458 Tightening torque: 550 Nm the foundation. For hole configuration, see Hole configuration, base on page xx2100001114 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 459 Disconnect the robot cables at the base. CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 kg) IRB 5710-70/2.7 LID: 885 kg (Inverted: 900 kg)
  • Page 460 The lifting accessories can be kept installed if they are not in the way for the upcoming service pro- cedure. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 461 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 kg) IRB 5710-70/2.7 LID: 885 kg (Inverted: 900 kg)
  • Page 462 Insert the lifting eyes to the fork lift attachment Lifting accessory set: 3HAC15607- holes. Use the lower attachment holes. xx2100001165 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 463 Fitting support legs under the floor mounted robot Action Note CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 IRB 5710-70/2.7 LID: 885 kg (Inverted: 900...
  • Page 464 DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 465 Disconnecting the axis-1 motor cables Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 466 Remove the motor cover by removing the screws. xx2100000596 Disconnect the power cable connector by first removing the attachment screw and then parting the connector. xx2200001736 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 467 Removing the axis-1 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 468 Always use guide pins in pairs. Fit removal tools in the threaded holes. Removal tool motor M12: 3HAC14631-1 Always use removal tools in pairs. xx2100000504 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 469 The weight of the motor is 21 kg CAUTION Whenever parting/mating motor and gear- box, the gears may be damaged if excess- ive force is used. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 470 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the base cover. xx2100000981 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 471 Disconnect the earth cable. xx2100000982 Loosen the cable bracket from the frame by removing the screw. xx2100001108 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 472 Raise the overhead crane to stretch all lifting accessories. Remove the two protection plugs or screws located on opposite sides of each other in the frame. xx1700000320 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 473 The weight of the complete arm system is 546-616 kg (depending on robot variant) All lifting accessories must be sized accord- ingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 474 Removing the axis-1 gearbox Action Note Remove the bottom plate by removing the two small screws and pulling the plate out. xx2000000411 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 475 The weight of the gearbox is 97 kg All lifting accessories used must be sized accordingly. Attach the lifting accessory. Lifting accessory (chain): 3HAC15556-1 xx2100002818 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 476 Option Inverted (3317-1) xx2100001138 CAUTION The weight of the gearbox is 97 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 477 Preparations before refitting the axis-1 gearbox Action Note CAUTION The weight of the base is 170 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 478 Replace the o-ring on the base with a new. Grease, Shell Gadus S2: 3HAC042536- Lubricate with some grease and fit it in the 001. groove. xx2100001195 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 479 CAUTION The weight of the gearbox is 97 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 480 Grease, Shell Gadus S2: 3HAC042536- the gearbox. 001. Not required for option Inverted (3317-1). xx2000000413 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 481 24h.) Protection type Foundry Plus: Apply rust preventive to the inner surface of the hole, as shown in the figure. xx2100001169 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 482 Do not use the new o-ring! Another way to secure the screws is to use nuts on the upper side of the gearbox. xx1400002176 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 483 603+Geomet 500 (12 pcs). xx2000000412 Remove the guide pins and fit the two remain- ing screws. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 484 Removing the protection tube Action Note Option Inverted (3317-1): Remove the protection tube by removing the at- tachment screws. xx2100002492 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 485 Apply some grease on: • the edge around the gearbox. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 486 Lift the arm system to mounting position, verify that the hole pattern match and that the guide pins are installed in the correct holes. xx1700000329 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 487 If required, manually rotate axis-1 to a posi- tion where the remaining attachment screw at the axis-1 synchronization plate can be secured. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 488 Replacement tool for cassette sealing: frame. 3HAC079880-001 xx2100001188 Fit the cassette sealing on the tool with the plain side facing upwards (groove down- wards). xx2100001189 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 489 (A) between the sealing and the axis-1 tube upper edge, at four (4) locations. The measurement is approximately 5 mm. xx2100001193 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 490 Apply sealant to the mounting surface for Protection type Foundry Plus. the protection ring. Not required for option Inverted (3317-1). xx2100001173 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 491 Check the protection tube for damages. Replace if damaged. xx1700001374 Option Inverted (3317-1): xx2100001168 Wipe the surfaces of the protection tube clean from any contamination. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 492 Loctite 243) Option Inverted (3317-1): Torx pan head screw: M6x16 A4- 80 (2 pcs) Refit the adapter with the attachment screws. xx2100002493 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 493 Remove flange sealant residues with Loctite 7200. Then use Loctite 7063 for cleaning the mating surface. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 494 Always use guide pins in pairs. xx2100001194 CAUTION The weight of the motor is 21 kg Fit the rotation tool. Rotation tool M4: 3HAB7887-1 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 495 Make sure that the motor pinion does not get damaged. • Make sure that the direction of the cable gland exit is facing the correct way. xx2100002186 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 496 Refit the oil plug with a new o-ring. O-ring, G 1/2": 3HAC061327-059 Tightening torque: 24 Nm. xx2100001477 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 497 R1.MP1, see the figure. xx1300000736 Make sure that the markings on the cables are facing the base cover, when connected. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 498 Make sure that the hoses are running cor- rectly and are not twisted! If used, fit the bracket that hold the DressPack to the frame. xx1400000078 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 499 B Torx pan head screw: M6x16 8.8- A2F (4 pcs) Connecting the axis-1 motor cables Action Note Put the motor cables in place in the open- ing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 500 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 501 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 502 24h.) faces shown in the figure, on stop pin and in the hole as shown in the figure. xx2100001139 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 503 Torx pan head screw: M6x16 A4-80 (4 pcs) Refit the axis-1 cable protection. Hex socket head cap screw: M10x16 stainless steel A2-70 (3 pcs) xx2100000979 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 504 Securing the floor mounted robot to the foundation Action Note CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 IRB 5710-70/2.7 LID: 885 kg (Inverted: 900...
  • Page 505 Fork lift accessory set: DANGER 3HAC058825-001. Handling the tool incorrectly will cause serious injury. Read and follow enclosed user instructions for the tool. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 506 If high stress on screws are suspected, replace 600-725 Nm, typical 650 Nm used screws with new ones. (screws none or lightly lubricated) Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 507 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 508: Replacing The Axis-2 Gearbox

    If needed, run axis-1 into a position that gives the required space. The figure shows an example. DANGER The base shall be fitted to the foundation when performing this procedure! xx2000000441 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 509 4 Remove the upper and lower arm mounted together, as an assembly. 5 Remove the axis-2 motor. 6 Replace the axis-2 gearbox. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 510: Required Spare Parts

    5.9.2 Replacing the axis-2 gearbox Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 511 • Fine calibration. All external cable packages (DressPack) and tools must be removed from the robot. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 512 Axis 2: -50° • Axis 3: +70° • Axis 4: calibration position (0°) • Axis 5: +70° • Axis 6: no significance xx2100000976 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 513 Disconnect the robot cables at the base. CAUTION The weight of the IRB 5710 robot is IRB 5710-110/2.3: 830 kg (Inverted: 845 kg) IRB 5710-90/2.7: 830 kg (Inverted: 840 kg) IRB 5710-90/2.3 LID: 890 kg (Inverted: 905 kg) IRB 5710-70/2.7 LID: 885 kg (Inverted: 900 kg)
  • Page 514 Preparations before removing the gearbox Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 515 Note CAUTION The weight of the complete upper and lower arm together is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 345 kg IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 295 kg All lifting accessories used must be sized accord- ingly. Fit a lifting eye to the wrist.
  • Page 516 Note Make sure the roundsling is stretched, in order to carry the weight of the lower arm. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 517 Move the DressPack cable package over to the other side of where the lifting accessory will be attached to the shackle on the arm house. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 518 DressPack in the base and in the frame must be removed first. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 519 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 520 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the motor cover by removing the screws. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 521 Disconnect the signal cable connector by pulling it out. xx2200001737 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 522 Verify that the lower arm is secured as previously de- scribed, before continuing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 523 Remove the two lower screws. Bits extender: 3HAC12342-1 Use a bits extender in order to reach the screws. xx2000000468 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 524 Activate the brake release tool again (re- The power is only applied for 180 seconds lease the brakes). after activation. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 525 The motor shall be refitted in the same position. xx2000000455 Make sure the pinion is not damaged. xx2100000595 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 526 Remove all but one of the remaining attach- ment screws that secure the lower arm to the axis-2 gearbox. xx2000000459 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 527 CAUTION The weight of the complete upper and lower arm together is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 345 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 295 All lifting accessories used must be sized accordingly. Continues on next page...
  • Page 528 CAUTION Check that the cable bracket underneath the arm housing is not damaged. xx2100001103 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 529 The weight of the gearbox is 56 kg All lifting accessories used must be sized accordingly. Remove the remaining screw left in the gearbox. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 530 Preparations before refitting the axis-2 gearbox Action Note CAUTION The weight of the gearbox is 56 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 531 Note Also wipe clean the o-ring groove. Check the o-ring. O-ring: 3HAC061327-066 Replace if damaged. xx2100001132 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 532 Use this procedure to refit the gearbox. Action Note CAUTION The weight of the gearbox is 56 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 533 There is a risk that the gearbox may glide out and fall down if it is too far out to on the guide pins and no stoppers are used. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 534 Tightening torque: standard torque 120 Nm (Tightening torque for lubricated screws (Molykote, Gleitmo or equivalent) with allen head screws on page 656).. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 535 CAUTION The weight of the complete upper and lower arm together is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 345 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 295 All lifting accessories used must be sized accordingly. Attach the lifting accessories to the arm assembly, if not already fitted.
  • Page 536 Slide the arms into position on the guide pins. xx2100001107 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 537 Remove flange sealant residues with Loctite 7200. Then use Loctite 7063 for cleaning the mating surface. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 538 Always use guide pins in pairs. xx2100000593 CAUTION The weight of the motor is 25 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 539 Lifting accessory, motor: 3HAC15534-1 Lifting accessory (chain): 3HAC15556-1 xx2100000594 Note Make sure the cable gland opening is turned the correct way. xx2100000595 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 540 Remove the lifting accessory and allow the motor to rest on the guide pins. xx2000000457 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 541 Make sure that the motor pinion does not get damaged. • Make sure that the direction of the cable exit is facing the correct way. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 542 Performing a leak-down test on page 196. Connecting the axis-2 motor cables Action Note Put the motor cables in place in the open- ing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 543 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 544 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 545 Refitting the cabling Use this procedure to refit the cabling. Action Note Use caution and push the cable harness into the lower arm. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 546 Refit the cable bracket on the frame. Torx pan head screw: M6x16 A4-80 Tightening torque: 6 Nm. xx2000000442 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 547 Fit the mounting plate to the arm house. Use locking liquid. xx2100002578 Hex socket head cap screw: M10x16 8.8- A3F (2 pcs) Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 548 See user instructions for the turning tool. Guide the robot using two attachment screws while lifting it into its mounting position. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 549 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 550: Replacing The Axis-3 Gearbox

    4 Remove the upper arm and place on a prepared service area. 5 Replace the axis-3 gearbox. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 551 5.9.3 Replacing the axis-3 gearbox Continued Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 552 Drain the axis-3 gearbox. Draining the axis-3 gearbox on page 168. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 553 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 554 The manipulator is inverted. How to remove the cabling is described in following procedures. Skip them if the cabling can be kept installed. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 555 Note No need to remove the bracket if the two wrist cover screws are accessible. xx2300001366 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 556 If cabling needs to be removed: Disconnecting and pulling out the axis-6 motor cables Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 557 Unscrew the attachment screws and re- move the motor cover. xx2000000376 Remove the connector bracket. xx2000000375 Remove the connector screw. xx2200001919 Disconnect the motor cables. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 558 Unscrew the M4 screw that holds the carri- Note The screw is located at the bottom of the carrier. xx1300000485 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 559 Lift out the carrier from its position. xx1300001113 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 560 Remove the motor cover by removing the IRB 5710-110/2.3, IRB 5710-90/2.3 LID: screws. xx2100002494 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002315 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 561 Disconnect the power cable connector by IRB 5710-110/2.3, IRB 5710-90/2.3 LID: removing the attachment screw. xx2200001978 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2200001979 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 562 Foundry Plus, DressPack: Protection type Foundry Plus: Remove the back cover. Note Use caution not to damage the gasket. xx2000000422 DressPack xx2300001040 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 563 This will also make it easier to run the cable harness through the inside of the upper arm. xx1300000668 Remove the side cover on the arm tube. xx2000000420 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 564 Note The screw is reached from outside the up- per arm. xx1700000340 xx1700000339 Remove the arm house metal clamp. xx2100002154 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 565 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 566 Note CAUTION The weight of the complete upper arm (in- cluding the wrist) is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 260 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 210 All lifting accessories used must be sized accordingly. Fit a lifting eye in the arm house, with a Lifting eye: 3HAC16131-1 fender washer underneath.
  • Page 567 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Remove the motor cover by removing the screws. xx2100000596 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 568 Disconnect the signal cable connector by pulling it out. xx2200001737 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 569 Verify that the upper arm is secured as previously de- scribed, before continuing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 570 Remove the two lower screws. Bits extender: 3HAC12342-1 Use a bits extender in order to reach the screws. xx2300000045 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 571 The motor shall be refitted in the same position. xx2100002149 Make sure the pinion is not damaged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 572 Remove the metal clamp on top of the arm house. xx2100001285 Remove the arm house metal clamp. xx2100002154 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 573 Remove the cable bracket on top of the arm house, by removing the attachment screws. xx2100002703 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 574 Always use guide pins in pairs. Lubricate the guide pins with some grease to make the upper arm slide better. xx2000000392 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 575 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 576 Lubricate the guide pins with some grease to make the gearbox slide better. xx2100001222 Remove all but one of the remaining attach- ment screws and washers. xx2100001223 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 577 CAUTION The weight of the gearbox is 36 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 578 Preparations before refitting the axis-3 gearbox Action Note CAUTION The weight of the gearbox is 36 kg All lifting accessories used must be sized accordingly. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 579 Cleaning agent: Isopropanol gearbox and the upper arm from any con- tamination. Check the o-ring. O-ring: 3HAC062327-062 Replace if damaged. xx2100001237 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 580 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 581 Always use guide pins in pairs. Lubricate the guide pins with some grease to make the upper arm slide better. xx2000000396 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 582 Note CAUTION The weight of the complete upper arm (in- cluding the wrist) is IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 260 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: 210 All lifting accessories used must be sized accordingly. Attach the lifting accessories, if not already Attaching the lifting accessories to the fitted.
  • Page 583 Note The purpose of the groove is to catch excess sealant. No o-ring is used. xx2100000520 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 584 Note Make sure the cable gland opening is turned the correct way. xx2100002149 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 585 Make sure that the motor pinion does not get damaged. • Make sure that the direction of the cable exit is facing the correct way. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 586 Use this procedure to refit the cable brackets. Action Note Remove the lifting accessories. Move the cable harness and DressPack back to the correct side of the robot. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 587 Note If DressPack is fitted, the cable fixing bracket is replaced by the cable guide. xx2000000415 xx1300001973 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 588 Hex socket head cap screw: M10x16 8.8- A3F (2 pcs) xx1900001684 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 589 Connecting the axis-3 motor cables Use this procedure to connect the motor cables. Action Note Put the motor cables in place in the open- ing. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 590 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 591 3HAC072862-005 (ABB Orange) xx2100000600 CAUTION When fitting the motor cover, make sure that none of the cables inside will be dam- aged. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 592 Note Fit the bracket of the DressPack cable package (if one is fitted) under the arm house with its screws. xx1200001332 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 593 If cabling has been removed: Cable ties Secure the cable harness to the arm house eyelet with a cable tie. xx2000000415 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 594 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 595: Replacing The Axis-6 Gearbox

    The gearbox is located as shown in the figure. xx2100000485 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
  • Page 596 If no previous reference values exist, and routine on page 625. no new reference values can be created, then reference calibration is not possible. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 597 Note Use caution not to lose the two clamp jaws on either side of the DressPack cable package. xx2100002715 xx2100002712 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 598 • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 599 Remove the screws and washers, that se- IRB 5710-110/2.3: cure the turning disc. xx2100002167 IRB 5710-90/2.7: xx2100002265 IRB 5710-90/2.3 LID, IRB 5710-70/2.7 LID: xx2100002690 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 600 Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Unscrew the attachment screws and re- move the motor cover. xx2000000376 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 601 5.9.4 Replacing the axis-6 gearbox Continued Action Note Remove the connector bracket. xx2000000375 Remove the connector screw. xx2200001919 Disconnect the motor cables. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 602 Unscrew the attachment screws that secure IRB 5710-110/2.3, IRB 5710-90/2.3 LID: the axis-6 gearbox. xx2100002227 IRB 5710-90/2.7, IRB 5710-70/2.7 LID: xx2100002231 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 603 CAUTION Whenever parting/mating motor and gear- box, the gears may be damaged if excess- ive force is used. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 604 Wipe clean the contact surfaces of both Cleaning agent: Isopropanol gearbox and wrist from any contamination. Check the o-ring. O-ring: 3HAC061327-070 Replace if damaged. xx2100002258 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 605 Protection type Foundry Plus: Flange sealant: Loctite 5800 Apply flange sealant on the surface shown in the figure. xx2100002233 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 606 Guide pin, M6x150: 3HAC080345-001 Always use guide pins in pairs. xx2200001237 Apply the rotation tool to the motor. Rotation tool M3: 3HAB7887-1 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 607 Verify that the oil plug is removed so the air can be pressed out during fitting of the gearbox. xx2100002259 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 608 Secure the gearbox with its attachment Hex socket head cap screw: screws. M6x40 12.9 Gleitmo 603+Geomet 500 (IRB 5710-110/2.3, IRB 5710-90/2.3 LID) M5x35 12.9 Lafre 2C2B/FC6.9 (IRB 5710- 90/2.7, IRB 5710-70/2.7 LID) Washer: IRB 5710-110/2.3, IRB 5710-90/2.3 LID: 3HAC045621-001, 24 pcs IRB 5710-90/2.7, IRB 5710-70/2.7 LID:...
  • Page 609 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 610 Verify correct cable layout as shown in the figure. CAUTION Route the signal cabling correctly to avoid cable damage. xx2100001293 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 611 Hex socket head cap screw, M5x16 12.9 Lafre 2C2B/FC6.9, 6 pcs Tightening torque: 4 Nm. xx2000000376 Refitting the turning disc Action Note Wipe clean the contact surfaces. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 612 24h.) figure. xx2100002232 Fit the turning disc to the wrist. Orient the disc according to the synchronization marks. xx2100002169 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 613 M10: standard torque 70 Nm • M8: standard torque 35 Nm IRB 5710-110/2.3: xx2100002167 IRB 5710-90/2.7: xx2100002265 IRB 5710-90/2.3 LID, IRB 5710- 70/2.7 LID: xx2100002690 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 614 DANGER Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 107. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 615: Introduction To Calibration

    Term Definition Calibration method A collective term for several methods that might be available for calibrating the ABB robot. Each method contains calibration routines. Synchronization position Known position of the complete robot where the angle of each axis can be checked against visual synchronization marks.

  • Page 616: Calibration Methods

    Brief description of calibration methods Axis Calibration method Axis Calibration is a standard calibration method for calibration of IRB 5710. It is the recommended method in order to achieve proper performance. The following routines are available for the Axis Calibration method: •...
  • Page 617 References Article numbers for the calibration tools are listed in the section Special tools on page 660. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 618: When To Calibrate

    The resolver values are changed If resolver values are changed, the robot must be re-calibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, according to information in this manual. If the robot has absolute accuracy calibration, it is also recommended, but not always necessary to calibrate for new absolute accuracy.

  • Page 619: Synchronization Marks And Axis Movement Directions

    6.2.1 Synchronization marks and synchronization position for axes Introduction This section shows the position of the synchronization marks and the synchronization position for each axis. Synchronization marks, IRB 5710, IRB 5720 xx2100002319 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K ©...
  • Page 620 6 Calibration 6.2.1 Synchronization marks and synchronization position for axes Continued xx2100002318 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 621: Calibration Movement Directions For All Axes

    Positive directions are shown in the graphic below. Calibration service routines will handle the calibration movements automatically and these might be different from the positive directions shown below. Manual movement directions xx2100002527 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 622: Updating Revolution Counters

    In the Calibration Methods menu, select Revolution Counters. In the Selection column select the axes for which revolution counters need to be up- dated. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 623 Check the synchronization position very carefully after each update. See Checking the synchronization position on page 638. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 624: Calibrating With Axis Calibration Method

    FlexPendant. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. WARNING The calibration tool must be fully inserted into the calibration bushing, until the steel spring ring snaps into place.
  • Page 625 A benefit with reference calibration is that the current state of the robot is stored and not the state when the robot left the ABB factory. The reference value will be named according to tool name, date etc.
  • Page 626 SafeMove. How to calibrate an inverted robot The IRB 5710 is calibrated inverted in factory, prior to shipping. To recalibrate an inverted robot, use either fine calibration or reference calibration routine. Product manual - IRB 5710 3HAC075184-001 Revision: K ©...

  • Page 627: Calibration Tools For Axis Calibration

    There is no risk for bad calibrations as long as the calibration tool is in one piece. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. Equipment, etc. Article number...
  • Page 628 It is possible to make the calibration tool identifiable with, for example, an RFID chip. The procedure of how to install an RFID chip is described below. Note The tool identifier is NOT delivered from ABB, it is a customized solution. Action Note It is possible to use any RFID solution, with the correct dimensions.

  • Page 629: Installation Locations For The Calibration Tools

    This is shown in the figure. xx2100002320 Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 630 Protection cover and plug set 3HAC064875-001 Contains replacement calibration (axes 1, 2, 3 and 4) pin covers and protective plugs for the bushings. 3HAC059487-001 (axes 5 and 6) Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 631: Axis Calibration - Running The Calibration Procedure

    WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration holes may cause severe damage to the robot and/or personnel. Equipment, etc.
  • Page 632 For RobotWare 7, the mechanical unit page is displayed only if there is more than one mechan- ical unit available. The calibration method used at ABB factory for The FlexPendant will give all inform- each axis is shown, as well as calibration method ation needed to proceed with Axis used for the robot during last field calibration.
  • Page 633 Axis Calibration routine. When a warning message is displayed, tap Acknowledge to confirm the unsynchronized state and continue Axis Calibration procedure. CAUTION SafeMove must be synchronized after the calibration is completed. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 634: After Calibration

    Replace the plug and the sealing with new spare part, if missing or damaged. xx1500000952 Protection cover and plug set: . 3HAC064875-001 (axes 1, 2, 3 and 3HAC059487-001 (axes 5 and 6) Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 635: Reference Calibration

    (step 5, see Brief introduction to Reference Calibration on page 635). Example "Adjust axis 4": 1 Create a backup. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 636 10 Check again against the verification position. 11 Repeat the manual tuning if needed. 12 Create a new reference if the intention is to use the reference in the future. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 637: Verifying The Calibration

    Write down the values on a new label and stick it on top of the calibration label. The label is located on the lower arm. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 638: Checking The Synchronization Position

    This may be done: • Using a MoveAbsJ instruction with argument zero on all axes. • Using the Jog window on the FlexPendant. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 639: Checking The Synchronization Position On Omnicore Robots

    If they do not, up- ization position for axes on page 619 date the revolution counters. Updating revolution counters on page 622. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 640 This page is intentionally left blank...

  • Page 641: Troubleshooting

    Make a historical fault log to keep track of problems over time. • Consult those working with the robot when the problem occurred. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 642 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 643: Oil And Grease Stains On Motors And Gearboxes

    "cooling periods" into the your local ABB representative. application. • Overpressure created inside gearbox. Inspect all sealings and gaskets between motor and gearbox. Replace broken parts. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 644: Mechanical Noise Or Dissonance

    Make sure the bearings are fitted correctly. Tighten the screws if a heat sink, fan, or metal sheet is loose. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 645: Manipulator Collapses On Power Down

    Remove the motor from the gearbox to in- If found faulty, the motor must be replaced spect it from the drive side. as a complete unit. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 646 This page is intentionally left blank...

  • Page 647: Decommissioning

    See also Environmental information on page 648. Transportation Prepare the robot or parts before transport, this to avoid hazards. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 648: Environmental Information

    8.2 Environmental information 8.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials shall be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
  • Page 649 Spills can form a film on water surfaces causing damage to organisms. Oxygen transfer could also be impaired. • Spillage can penetrate the soil causing ground water contamination. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 650: Scrapping Of Robot

    • A used robot does not have the same performance as on delivery. Springs, brakes, bearings, and other parts might be worn or broken. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 651: Reference Information

    9.1 Introduction 9 Reference information 9.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 652: Applicable Standards

    Standards For Safety - Robots and Robotic Equipment CSA Z434 (option) Industrial robots and robot Systems - General safety require- ments Valid for USA and Canada. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 653: Unit Conversion

    1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 654: Screw Joints

    9.4 Screw joints 9.4 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
  • Page 655 Dimension Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 656 Nm - Min. Nm - Max. Mixed The lower tightening torque of the two materials. Brass only Brass only Brass only Brass only Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 657 9.4 Screw joints Continued Dimension Material Tightening torque Tightening torque Tightening torque Nm - Nominal Nm - Min. Nm - Max. Stainless steel only Brass only Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 658: Weight Specifications

    All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.

  • Page 659: Standard Toolkit

    Hex bit socket head cap no. 6 socket 40mm bit L=220 mm Hexagon socket spanner no. 8 Screwdriver for hexagon screws, used for the power cable connector at the base. Plastic mallet Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.

  • Page 660: Special Tools

    Special tools Note If the replacing procedure is not listed in the table below, only standard tools are needed for the procedure. Continues on next page Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 661 9 Reference information 9.7 Special tools Tools and equipment with spare part number: (These tools can be ordered from ABB) Removal/refitting tools Replacement tool for cassette 3HAC079880-001 sealing xx2100002288 Replacement tool for arm house 3HAC079878-001 cover xx2100002289 3HAC14631-1 Removal tool motor M12...
  • Page 662 9 Reference information 9.7 Special tools Tools and equipment with spare part number: (These tools can be ordered from ABB) 3HAC081565-001 Lifting adapter xx2200000205 3HAC081585-001 Lifting accessory for gear xx2100002415 3HAC15534-1 Lifting accessory, motor Fender washer 3HAC15556-1 Lifting accessory (chain)
  • Page 663 9 Reference information 9.7 Special tools Tools and equipment with spare part number: (These tools can be ordered from ABB) 3HAC15521-2 Guide pin, M10x150 3HAC13056-2 Guide pin, M12x150 3HAC13056-3 Guide pin, M12x200 Brake release 3HAC081310-001 Brake release tool xx2100000666 Calibration tools...
  • Page 664 9 Reference information 9.7 Special tools Tools and equipment with spare part number: (These tools can be ordered from ABB) 3HAC058825-001 Fork lift accessory set xx2200000207 3HAC082693-001 Oil level gauge xx1600002093 Lifting accessory, motor (inverted 3HAC081586-001 robot) xx2100002816 Continues on next page...

  • Page 665: Lifting Accessories And Lifting Instructions

    The use of each piece of lifting accessories is not detailed in the activity procedure, but in the instruction delivered with each piece of lifting accessories. The instructions delivered with the lifting accessories should be stored for later reference. Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 666 This page is intentionally left blank...

  • Page 667: Index

    76 damage elimination, 48 brakes sensitive equipment, 48 testing function, 34 expected life, 113 extended working range, 102 extended working range, axis 1, 102 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 668 Extended working range, 102 instructions for assembly, 49 original spare parts, 15 integrator responsibility, 26 overfilled gearbox, 643 intervals for maintenance, 111 inverted mounting, 78 pedestal Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 669 41 users requirements, 16 safety brake testing, 34 validity and responsibility, 15 ESD, 48 verifying calibration, 637 fire extinguishing, 27 release robot axes, 33 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 670 65, 70, 73, 205, 459, 461, 463, 504, 513 upper and lower arm, 515, 527, 535 zero position upper arm, complete, 566, 582 checking, 638 wrist, 266 Product manual - IRB 5710 3HAC075184-001 Revision: K © Copyright 2022-2024 ABB. All rights reserved.
  • Page 672 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2022-2024 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Irb 5710-70/2.7 lidIrb 5710-110/2.3 lidIrb 5710-90/2.3 lidIrb 5710-90/2.7