ABB OmniCore DressPack IRB 5710 Product Manual

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ROBOTICS

Product manual

DressPack IRB 5710

Table of Contents

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Summary of Contents for ABB OmniCore DressPack IRB 5710

Page 1 ROBOTICS Product manual DressPack IRB 5710...
Page 2 Trace back information: Workspace 24A version a16 Checked in 2024-03-07 Skribenta version 5.5.019...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
3.12 DressPack floor ....................3.12.1 Installation of DressPack floor ..............3.12.2 Inspection, DressPack floor ............... 3.13 Test run after installation, maintenance, or repair ............ Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 6 DressPack upper arm MH3 cable package ............. DressPack LeanID MH cable package ..............DressPack LeanID SW cable package ..............Connection kits ....................DressPack floor ....................Index Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 7: Overview Of This Manual
Prerequisites A maintenance/repair/installation craftsman working with an ABB robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. • be trained to respond to emergencies or abnormal situations. Continues on next page...
Page 8 Published in release 24A. The following updates are made in this revision: • Added more specific information about materials, tightening torque and lubrication for couplings. • Changed article numbers for CP/CS floor cables. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 9: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 10 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 11: How To Read The Product Manual
Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 12 This page is intentionally left blank...
Page 13: Safety
Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.
Page 14: Requirements On Personnel
The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 15: Safety Signals And Symbols
Signal word used to indicate important facts and conditions. Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 16: Safety Symbols On Manipulator Labels
Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 17 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 18 The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 19 Moving robot The robot can move unexpectedly when floor standing. Always use transportation lock screw in floor standing position. xx1700000813 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 20 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 21 Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 22: Robot Stopping Functions
The protective stops and emergency stops are described in the product manual for the controller. For more information see: • Product manual - OmniCore V250XT Type B • Product manual - OmniCore V400XT Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 23: Safety During Installation And Commissioning
Lock and tag shall be considered. Harnesses between controller and manipulator shall be fixed and protected to avoid tripping and wear. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 24 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 25: Safety During Operation
Unexpected movement of robot arm WARNING Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 26: Safety During Maintenance And Repair
Surfaces can be hot after running the robot, and touching these may result in burns. Allow the surfaces to cool down before maintenance or repair. Related information See also the safety information related to installation and operation. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 27: Safety During Troubleshooting
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. CAUTION Risk of hot surfaces that can cause burns. A risk assessment must be done to address both robot and robot system specific hazards.
Page 28: Safety During Decommissioning
General See section Decommissioning on page 177. If the robot is decommissioned for storage, take extra precaution to reset safety devices to delivery status. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 29: Technical Data
2 Technical data 2.1 Reference 2 Technical data 2.1 Reference Technical data See technical data for the DressPack in the product specification for the manipulator. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 30 This page is intentionally left blank...
Page 31: Installation
Read the chapter Safety on page 13 before performing any installation work. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 32: Overview
3.2 Overview General Installing, programming and operating the ABB DressPack product program may be a complex task as each application instance is very specific. The product is designed to fit a wide variety of applications, and must be adapted to each in order to maximize life and function.
Page 33: Fitting The Cable Package Attachments
Cable pack attachments Contact ABB Required service parts Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 34 Loctite 243) Use locking liquid on the attachment screws. xx2100002578 Hex socket head cap screw: M10x16 8.8- A3F (2 pcs) Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 35: Fitting Attachments Of The Lower Arm Sw
The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5710 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 36 Loctite 243) Use locking liquid on the attachment screws. xx2300001383 Torx pan head screw: M6x16 Stainless steel A2-70 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 37 Locking liquid: Loctite 2400 (or equivalent Loctite 243) Use locking liquid on the attachment screws. xx2300001350 Hexagon socket head cap screw: M8x25 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 38 Loctite 243) Use locking liquid on the attachment screws. xx2300001418 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 39 Loctite 243) Use locking liquid on the attachment screws. xx2300001037 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 40: Dresspack Cable Package Attachments Axis 3-6
DressPack IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Cable pack attachments Contact ABB Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 41 Fitting insert, tube and cover The figure shows the location of the fitted insert, tube and cover in the upper arm. xx2100002694 Cover Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 42 Mount the two parts of the tube guiding ring. xx2100002682 Pan head screw: ST3.5x16 (3HAC043107- 001) (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 43 Locking liquid: Loctite 2400 (or equivalent the attachment screws. Loctite 243) Use locking liquid. xx2100002746 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 44 Loctite 243) washer. Use locking liquid. xx2100002766 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Washer: 3HAC028320-001 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 45 Loctite 243) Use locking liquid. xx2100002767 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Washer: 3HAC028320-001 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 46: Fitting Attachments Of The Leanid Mh /Leanid Sw
DressPack IRB 5710 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Cable pack attachments Contact ABB Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 47 Locking liquid: Loctite 2400 (or equivalent the attachment screws. Loctite 243) Use locking liquid. xx2100002675 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 48 The figure shows the location of the fitted insert, tube and cover in the upper arm. xx2100002694 Cover Tube guiding ring Cable guard (included in protection type Foundry Plus) Insert Tube Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 49 Mount the two parts of the tube guiding ring. xx2100002682 Pan head screw: ST3.5x16 (3HAC043107- 001) (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 50 Make sure that the tube is fitted correctly in both ends, when fitting the cover. xx2300001040 Torx pan head screw: M6x16 Stainless steel A2-70 (5 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 51 Hex socket head cap screw: M8x16 A2-7 0 (2 pcs) Washer: 3HAC028320-001 (For ball joint housings that are openable instead of di- vided. ) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 52 Fit an attachment screw with washer in the middle hole of the ball joint housing lower part. xx1200000152 Screw dimension: • M6x12 A2-70, Hex socket head cap screw + washer Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 53: Fitting The Process Turning Disc
Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 185. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 54 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 112. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 55: Fitting Dresspack Cable Packages
The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5710 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 56 The cable package is sensitive to mechan- ical damage. Handle it with care in order to avoid damaging the cabling or the connect- ors. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 57 Fit the customer plate. xx2300001075 Torx pan head screw: M6x16 A4-80 (4 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 58 Loctite 243) Use locking liquid. xx2100002696 Torx pan head screw: M6x16 Stainless steel A2-70 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 59 M12 dy- namometric screwdriver SW15 (09 99 000 0646 (article number at Harting Technology Group)). xx2300001081 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 60 Route the cables behind the frame as shown in the figure. xx2100002697 Push the cable package through the inside of the lower arm. xx2100002699 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 61 1/2 turn. xx2100002701 xx2100002702 Torx pan head screw: M6x16 Stainless steel A2-70 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 62 Fit the connection plate to the axis-3 mounting plate. xx2100002704 Hex socket head cap screw: M10x25 A2- 7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 63 Velcro strap straps as shown in the figure. xx2100002718 xx2100002768 Refit the rear cover plate. xx2100000981 Torx pan head screw: M6x16 A4-80 (5 pcs) Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 64: Fitting The Lower Arm Sw Cable Package
Required service parts Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Velcro strap 3HAC12625-1 6 pcs Cable ties Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 65 Handle it with care in order to avoid damaging the cabling or the con- nectors. Remove the rear cover plate. xx2100000981 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 66 B Process plate location Fit the customer plate and process plate. xx2300001085 Torx pan head screw: M6x16 A4-80 (9 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 67 Connect the F2.FB7 connector to the elec- Cable ties tronic box and secure the cable to the mo- tor cabling with a cable tie. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 68 Fit and secure the R1.CP and R1.CS con- nectors to the customer plate. xx2300001077 Torx pan head screw: M3x12 Stainless steel A2-70 (2 pcs/connector) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 69 Recheck all cables and hoses for straining or twisting. Reroute if necessary! Route the cables behind the frame as shown in the figure. xx2300001422 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 70 It keeps the screw from falling off the housing when removed. xx2300001101 Hex socket head cap screw: M6x40 Steel 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 71 Fit the connection plate to the axis-3 mounting plate. xx2300001104 Hex socket head cap screw: M10x25 A2-7 0 (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 72 3.5.1.2 Fitting the lower arm SW cable package Continued Action Note Secure the cable package with velcro straps as shown in the figure. xx2300001424 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 73: Dresspack Cable Packages Axis 3-6
Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Cable grease 3HAC14807-1 Optitemp RB2 Velcro strap 3HAC024008-001 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 74 Secure the cable package in the ball joint housing on the wrist flange. xx2100002759 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 75 This is best done following this order: 1 Cables 2 Weld cables (for spot welding applic- ations) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 76 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx2100002707 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 77 0646 (article number at Harting Technology Group)). Secure the cable package to the mounting Velcro strap: 3HAC024008-001 plate with a strap. xx2100002758 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 78 Only valid for EtherNet: Connect the functional ground to the cus- tomer tool Profinet I/O and or tool changer to increase equipotential bonding. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 79 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 112. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 80: Fitting The Leanid Mh / Leanid Sw Cable Package
IRB 5710-90/2.3 LID Harness upper arm LeanID SW 3HAC087772-001 Parallel-Servo. All attachments Paracom Servo except velcro straps included. IRB 5710-90/2.3 LID Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 81 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 82 This is best done following this order: 1 Cables 2 Weld cables (for spot welding applic- ations) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 83 Use caution and push the cable package back in through the insert and into its mounting position in the tube. xx2100002707 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 84 Fit the clamp jaw to the end of the hose. xx2300001285 Lift the cable package up and put the clamp jaw in the ball joint housing. xx2300001286 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 85 See figure! Note Make sure the pins are pushed all the way into connector. Note xx1300000835 Detent xx1400000216 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 86 Connect the weld cable. xx1200000075 Fit the weld connector to the mounting plate. xx1200000089 Screw dimension: • M5x40 8.8-A2F (2 pcs) Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 87 0646 (article number at Harting Technology Group)). xx2300001109 Secure the cable package to the mounting Velcro strap: 3HAC024008-001 plate with a strap. xx2100002758 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 89 IRB 5710-90/2.3 LID: xx2100002711 Place the lower bracket of the axis-6 cable support to the process turning disc. xx2100002712 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 90 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 112. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 91 This is done to prevent the protection hose from wear. See figure! xx2300001241 If required, adjust the position of the pro- tective sleeve. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 92: Installation Of Cabling In Mh / Sw Lid Empty Conduit (Option 3326-30 / 3326-50)
IRB 5710-90/2.3 3.5 m IRB 5710-70/2.7 LID 3.65 m Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 93 The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5710 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 94 Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 185. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 95 It keeps the screw from falling off the housing when removed. xx2100002732 IRB 5710-90/2.3 LID: xx2100002711 Remove the axis 6 cable support. xx2300001211 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 96 Remove the hose clamp and the cable and hose retainer. CAUTION Do not contaminate the cable retainer with cable grease. xx2300001315 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 97 Make sure that cables are not twisted. xx2300001322 Fit the cable package to the manipulator according to Fitting the LeanID MH / LeanID SW cable package on page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 98: Inspection, Dresspack Lower Arm
For standard tightening torques - hose are tightened correctly. See tightening torque table in chapter References. • For non standard tightening torques see chapter Installation. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 99: Inspection, Dresspack Upper Arm
Make sure all cables and hoses move smoothly together during operation. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 100 Make sure the weight of the cable pack- age is secured to the tool in order to avoid straining the connectors! Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 101: Expected Lifetime Of The Integrated Dresspack Cable Package
For robot variants IRB 5710-110/2.3, IRB 5710-90/2.7, the movements of axis-5 and axis-6 must be programmed in accordance with not damaging the upper arm MH3 cable package at the wrist, depending on customer configuration. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 102: Dresspack Adjustments
If the cables are too long, pull them back out of the protection hose and then put them in a loop. Fit the cables with the enclosed straps on the bracket. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 104 If any of the actions recommended above, See section Inspection, DressPack lower causes changes of the DressPack lower arm on page 98 arm installation, it must be reinspected. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 105: Dresspack Arm Load Parameters
If the mounting is changed, the X, Y and Z values must be changed correspondingly. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 106 Define the arm loads, typically: • load:_1 • load:_2 • load:_3 The used arm load is defined for each arm, irb_1, irb_2, and irb_3. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 107 Remove the cable package. Make the load identification. Refit the cable package. Add the DressPack load manually. Procedures Step 1 - Arm load data on page 106. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 108: Dresspack Floor
Toolkits, DressPack on page 185. Reference documents Document Document number Note Circuit diagram - DressPack IRB 3HAC081433-001 5710 / IRB 5720 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 109 Some versions include industrial buses. power/customer signals) to be used. See circuit diagram and the Spare parts on page 189 chapter. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 110 0.4 Nm. If used, connect the functional ground cable See circuit diagram. to the robot base and to the spot welding cabinet. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 111: Inspection, Dresspack Floor
SAC BIT M12-D15 and torque screwdriver TSD 04 SAC with preset torque of 0.4 Nm. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 112: Test Run After Installation, Maintenance, Or Repair
Verify the application in the operating mode manual reduced speed. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before initiating motion. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 113: Maintenance
The maintenance must be done by qualified personnel in accordance with the safety requirements set forth in the applicable national and regional standards and regulations. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 114: Maintenance Schedule And Component Life
A daily visual check of the DressPack is highly recommended, which is normally performed by robot production personnel. It is essential that the person performing the visual check have basic training in ABB DressPack. Wear parts Wear parts should be replaced before considerable damage occurs to the process cable package.
Page 115 4 Maintenance 4.2.1 Maintenance schedule Continued Interval Action After changing movement pattern Inspection Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 116: Inspection Activities
Especially check any cable/hose package at the robot wrist. If any of the protective sleeves are worn, rotate it or replace it. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 117 Installation on page 31 chapter. secured. Check all cable retainers, to make sure the cables/hoses are securely locked in the cable retainers. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 118: Preventive Inspection, Dresspack Upper Arm
Required equipment Equipment Article number Note Standard toolkit 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 185. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 119 • the robot base • the lower arm • the tool on the turning disc of the robot. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 120 Check that all emergency stops are fully functional. • Close and activate all safety equipment (safety gates and/or safety curtains etc.). Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 121 Make sure all cables and hoses move smoothly together during operation and that no part of the cable package moves in a different pattern. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 122: Cleaning Activities
Required equipment Equipment Art. no. Note Standard toolkit 3HAC17290-7 The contents are defined in section Toolkits, DressPack on page 185. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 123 If the harness is not cleaned sufficiently, breakage of the protective hose may result. Clean the slide sleeves of any sort of con- tamination. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 124 This page is intentionally left blank...
Page 125: Repair
Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the DressPack IRB 5710, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 126: Dresspack Cable Packages Axis 1-3
The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5710 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 127 The cable package is sensitive to mechanical damage. Handle it with care in order to avoid damaging the cabling or the connectors. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 128 Torx pan head screw: M3x12 Stainless steel A2-70 (2 pcs/connector) Disconnect the rest of the connectors from the customer plate. xx2300001081 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 129 Open the velcro straps. xx2100002718 xx2100002768 Remove the cable bracket at the top of the frame, by removing the attachment screws xx2100002696 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 130 Remove the cable brackets inside the lower arm, by removing the attachment screws. xx2100002701 xx2100002702 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 131 Use caution and pull the cable package out of the lower arm. xx2100002727 Put the cable package somewhere safe. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 132 Use this procedure to refit the lower arm MH cable package. Action Note How to fit the lower arm MH cable package, see section Fitting the lower arm MH cable package on page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 133: Replacing The Lower Arm Sw Cable Package
Required service parts Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Velcro strap 3HAC12625-1 6 pcs Cable ties Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 134 Handle it with care in order to avoid damaging the cabling or the con- nectors. Remove the rear cover plate. xx2100000981 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 135 A2-70 (2 pcs/connector) Disconnect the rest of the connectors from the customer and process plate. xx2300001093 Open the velcro straps. xx2300001423 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 136 3 Remaining cables xx2300001186 Remove the connection plate from the axis- 3 mounting plate, by removing the attach- ment screws. xx2100002704 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 137 It keeps the screw from falling off the housing when removed. xx2300001101 Put the cable package somewhere safe. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 138 Use this procedure to refit the lower arm SW cable package. Action Note How to fit the lower arm SW cable package, see section Fitting the lower arm SW cable package on page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 139: Dresspack Cable Packages Axis 3-6
Consumable Article number Note Locking liquid Loctite 2400 (or equivalent Loctite 243) Cable grease 3HAC14807-1 Optitemp RB2 Velcro strap 3HAC024008-001 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 140 Handle it with care in order to avoid damaging the cabling or the con- nectors. Open the ball joint housing on the wrist flange. xx2100002755 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 142 Note How to fit the upper arm MH3 cable pack- age is described in section Fitting the upper arm MH3 cable package on page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 143: Replacing The Leanid Mh / Leanid Sw Cable Package
IRB 5710-90/2.3 LID Harness upper arm LeanID SW 3HAC087772-001 Parallel-Servo. All attachments Paracom Servo except velcro straps included. IRB 5710-90/2.3 LID Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 144 The cable package is sensitive to mechan- ical damage. Handle it with care in order to avoid damaging the cabling or the con- nectors. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 145 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2100002732 IRB 5710-90/2.3 LID: xx2100002711 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 147 Remove the clamp jaw from the end of the hose. xx2300001285 For LeanID SW: Remove the clamp jaw (A) xx2300001245 A Cable clamp for cable pack- age LeanID SW Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 148 Use caution and pull (manually) the cables ~1,8 mm with the crimped-on contact part out off the insulation from the back. See figure! xx1300000835 Detent Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 149 Note There will be cable grease on the cable package! Put the cable package somewhere safe. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 150 How to fit the LeanID MH/SW cable pack- age is described in section Fitting the LeanID MH / LeanID SW cable package on page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 151: Protection Hose
Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 185. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 153 Put the cable package on the floor. Note Let the cable package stay fitted in the ball joint housing on the wrist flange during this procedure. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 154 Pull carefully out cables and remove the Best performed in this order: protection hose. 1 Cables with the smallest connectors 2 Cables with the biggest connectors. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 155 No lubrication is allowed in the cable retain- er. Make sure to clean cables, hoses and the cable retainer, if necessary. xx1400000349 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 156 Lift the cable package up to the ball joint housing at the wrist flange and close the ball joint housing. xx2100002759 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 157 Secure the cable package in the ball joint housing on the wrist cover. xx2100002760 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 158 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 112. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 159: Replacing The Protection Hose For Leanid Mh Cable Package
The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the DressPack IRB 5710 via myABB Business Portal, www.abb.com/myABB. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 160 Required tools and equipment Equipment, etc. Article number Note Standard toolkit Content is defined in section Standard toolkit on page 185. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 161 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2100002719 IRB 5710-90/2.3 LID: xx2100002711 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 162 Note Let the cable package stay fitted in the ball joint housing on the upper arm tube during this procedure. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 163 Do not contaminate the cable retainer with cable grease. CAUTION Make sure the fillers stay in the empty pos- itions in the retainer. xx2300001303 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 164 Best performed in this order: protection hose. 1 Cables with the smallest connectors. 2 Hoses 3 Cables with the biggest connectors. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 165 It keeps the screw from falling off the housing when removed. xx2100002720 IRB 5710-90/2.3 LID: xx2100002709 Remove the clamp jaw. xx1400000347 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 166 • hydraulic pressure supply • air pressure supply to the robot, before entering the safe- guarded space. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 167 No lubrication is allowed in the cable retain- er. Make sure to clean cables, hoses and the cable retainer, if necessary. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 168 LeanID MH 70 (IRB 5710-90/2.3 LID) 3HAC035251-001 xx1400000349 Arrange the cables and put them in their position in the cable retainer. xx2300001307 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 169 Order 2 pcs to get both parts. LeanID MH 52 (IRB 5710-70/2.7 LID) xx2100002744 LeanID MH 70 (IRB 5710-90/2.3 LID) xx2100002743 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 170 Secure the cable package in the ball joint IRB 5710-70/2.7 LID housing. xx2100002720 IRB 5710-90/2.3 LID: xx2100002709 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 171 Fit the other half and secure the hose rein- forcement funnel with the hose clamps. xx1400000351 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 172 No lubrication is allowed in the cable retain- er. Make sure to clean cables, hoses and the cable retainer, if necessary. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 173 Make sure that the hose reinforcement funnel is fitted correctly, in the direction shown in the figure. xx2100002710 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 174 Be careful not to loose the small o-ring on the attachment screw. It keeps the screw from falling off the housing when removed. xx2100002719 IRB 5710-90/2.3 LID: xx2100002711 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 175 Turn on the power and run the present programming at a very slow speed, while checking all movements for collision risk between cable package and wrist. Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 176 Make sure all safety requirements are met when performing the first test run. See Test run after installation, maintenance, or repair on page 112. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 177: Decommissioning
6 Decommissioning 6.1 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 178 This page is intentionally left blank...
Page 179: Reference Information
7.1 Introduction 7 Reference information 7.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 180: Unit Conversion
2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 181: Screw Joints
7.3 Screw joints 7.3 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
Page 182 Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 183 Nm - Max. Mixed The lower tightening torque of the two materials. Brass only Brass only Brass only Brass only Stainless steel only Brass only Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 184: Weight Specifications
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Page 185: Toolkits, Dresspack
Crimping tool BUCHANAN, HARTING Art. no. from Harting 09 99 000 0175 Crimping tool HARTING Art. no. from Harting 09 99 000 0169 Continues on next page Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 186 (bit) SAC BIT M12-D15 (article number at The screwdriver has a Phoenix Contact) preset torque of 0.4 Used to tighten M12 Ethernet connectors. xx2200001262 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 187: Lifting Accessories And Lifting Instructions
The instructions delivered with the lifting accessories should be stored for later reference. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 188 This page is intentionally left blank...
Page 189: Spare Parts
This chapter contains more specific article information. It is to be regarded as a complement to the slightly generic procedure information found in the Installation, Maintenance and Repair chapters. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 190: Dresspack Lower Arm Mh Cable Package
Harness lower arm MH Para- 3HAC088185-003 Parallel. All attachments except velcro straps included. Harness lower arm MH Param- 3HAC088185-001 EtherNet. All attachments ex- ulti cept velcro straps included. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 191: Dresspack Lower Arm Sw Cable Package
Parallel-Servo. All attachments com Servo except velcro straps included. Harness lower arm SW Param- 3HAC088184-004 EtherNet-Servo. All attach- ulti Servo ments except velcro straps in- cluded. Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 192: Dresspack Upper Arm Mh3 Cable Package
IRB 5710-110/2.3 IRB 5710-90/2.7 Harness upper arm MH3 Para- 3HAC087883-001 EtherNet. All attachments ex- multi cept velcro straps included. IRB 5710-110/2.3 IRB 5710-90/2.7 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 193: Dresspack Leanid Mh Cable Package
IRB 5710-70/2.7 LID Harness upper arm LeanID 3HAC087879-001 EtherNet. All attachments MH 52 Paramulti except velcro straps in- cluded. IRB 5710-70/2.7 LID Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 194: Dresspack Leanid Sw Cable Package
IRB 5710-90/2.3 LID Harness upper arm LeanID 3HAC087770-001 EtherNet-Servo. All attach- SW Paramulti Servo ments except velcro straps included. IRB 5710-90/2.3 LID Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 195: Connection Kits
8.7 Connection kits Spare parts - connector kits Spare part Article number Note Level CP/CS/CBUS EtherNet, Proc 3HAC048464-001 axis 3 CP/CS/CBUS EtherNet, Proc 3HAC043503-001 axis 6 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 196: Dresspack Floor
DeviceNet cable CP/CS 15 m 3HAC022978-002 DeviceNet cable CP/CS 30 m 3HAC022978-003 EtherNet cable 7 m 3HAC079476-001 EtherNet cable 15 m 3HAC079476-002 EtherNet cable 30 m 3HAC079476-004 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 197: Index
27 national regulations, 23 upcycling, 177 original spare parts, 13 users requirements, 14 pedestal installed on pedestal, 23 validity and responsibility, 13 Product manual - DressPack IRB 5710 3HAC082052-001 Revision: D © Copyright 2022-2024 ABB. All rights reserved.
Page 200 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2022-2024 ABB. All rights reserved. Specifications subject to change without notice.

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