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Schwinn 490 Quick Start Manual
Schwinn 490 Quick Start Manual

Schwinn 490 Quick Start Manual

Resistance issues

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4/23/24, 7:07 AM
Schwinn 490 Elliptical:  Resistance issues
Common issue descriptions:  
Resistance is not shown or displayed on console
Inaccurate or inconsistent resistance level
No resistance felt (too easy) or too much resistance (too difficult)
Resistance will not adjust using the console or handlebar buttons
Tools used in this guide:  
Estimated time to complete:  
cables.
Let's get started!  
We will check each of the components below (in order) to determine which is causing the
issue. 
1.
Cable connections
Connection behind the console
Connection at the bottom of the console mast
Connection at the right upper handlebar
2.
Servo motor
 
Inspect the cable connection behind the console
Tools Required:
Phillips head screwdriver
Access the connection
Important:  Unplug the power cord from both the front of your machine and the electrical
outlet before continuing
1.
Lift to remove the console rear cover off of the console mast.
2.
Using a Phillips head screwdriver, carefully remove the four screws that attach the
console to the mast and set them to the side.
3.
Carefully lift the console from the mast to expose the cable connection.
Check the cables
1.
Inspect the console for any visible signs of damage, such as a cracked display or
housing. Order a
2.
If no damage is present, check the console cable connection. There is one cable
connection between the console and console
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Phillips head screwdriver, 6mm hex key/Allen wrench
Approximately 30 to 40 minutes - two people may be required when checking
Estimated Time to Complete:
10 minutes
Console if damaged [15331.A].
Schwinn 490 Elliptical:  Resistance issues
Service Manual Procedure:
Replace the Console
mast. Be careful to not allow the cable
ID: 15331.2
Step 1
Step 2 & 3
Steps 1 & 2
1/7

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Summary of Contents for Schwinn 490

  • Page 1 4/23/24, 7:07 AM Schwinn 490 Elliptical:  Resistance issues Schwinn 490 Elliptical:  Resistance issues ID: 15331.2 Common issue descriptions:   Resistance is not shown or displayed on console Inaccurate or inconsistent resistance level No resistance felt (too easy) or too much resistance (too difficult) Resistance will not adjust using the console or handlebar buttons Tools used in this guide:  ...
  • Page 2 4/23/24, 7:07 AM Schwinn 490 Elliptical:  Resistance issues to fall into the frame while troubleshooting. Unplug the cables and check the following items before reconnecting: Damage - Check for cut, crimped, or frayed wires, loose connectors, and missing/bent pins within the connectors. If a cable or connector is damaged, the replacement item depends on which cable is affected:...
  • Page 3 4/23/24, 7:07 AM Schwinn 490 Elliptical:  Resistance issues Inspect the cable connection at the bottom of the console mast Tools Required: Estimated Time to Complete: Service Manual Procedure: 6mm hex key/Allen wrench 10 minutes Replace the Console Mast Access the connection Important: ...
  • Page 4 4/23/24, 7:07 AM Schwinn 490 Elliptical:  Resistance issues Inspect the cable connection at the right upper handlebar Tools Required: Estimated Time to Complete: Service Manual Procedure: Phillips head screwdriver 5 minutes Replace the Cables (Section 3) 6mm hex key/Allen wrench Access the connection Steps 1 &...
  • Page 5 4/23/24, 7:07 AM Schwinn 490 Elliptical:  Resistance issues Check the cable Steps 1 & 2 There is one cable connection from the Base Hub (circuit board controlling   resistance, speed, and incline) to the upper handlebars. Unplug the cable; check the following items before reconnecting: Damage - Check for cut, crimped, or frayed wires, loose connectors, and...
  • Page 6 4/23/24, 7:07 AM Schwinn 490 Elliptical:  Resistance issues Inspect the servo motor Tools Required: Estimated Time to Complete: Service Manual Procedure: Phillips head screwdriver 10 to 15 minutes Replace the Speed Sensor Open the front access Steps 1 & 2 Important: ...
  • Page 7 4/23/24, 7:07 AM Schwinn 490 Elliptical:  Resistance issues     Need to order replacement parts? 1 Parts Reference Table   Part Description Part SKU Console 8027023 Mast Cable  8028068 Mast to Base Hub Cable 8027278 Base Hub to Buttons Cable...

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Sch 490Sch 590ei100950