For kassow robots (kr series gen2, edge edition) (24 pages)
Summary of Contents for SCHUNK EGI 40
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Assembly and Operating Manual EGI Gripper for small components Translation of Original Operating Manual...
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Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1396645 Version: 11.00 | 11/10/2023 | en...
Table of Contents Table of Contents 1 General ..................... 6 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Definition of Terms ..............1.1.3 Symbol definition............... 1.1.4 Brands..................1.1.5 Applicable documents ..............1.1.6 Sizes..................1.1.7 Variants ................... 1.2 Warranty ................... 8 1.3 Scope of delivery.................
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Table of Contents 4 Design and description ................26 4.1 Design ....................26 4.2 Description ..................26 4.3 Functional principle................27 4.4 Displays and control elements ............... 28 4.4.1 LED status display PROFINET ............28 4.4.2 LED status display EtherNet/IP™ ............. 29 4.4.3 LED status display EtherCAT ............
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Table of Contents 13 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................58 14 Appendix ................... 59 14.1 Commissioning with Siemens "TIA Portal" software for PROFINET....59 14.2 Commissioning with Rockwell "Studio 5000 ®" software for EtherNet/IP™ ..64 14.3 Commissioning with Beckhoff "TwinCAT 3 ®"...
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual.
The documents labeled with an asterisk (*) can be downloaded from schunk.com. 1.1.6 Sizes This operating manual applies to the following sizes: EGI 40 EGI 80 1.1.7 Variants This operating manual applies to the following variations: EGI PROFINET with the current release variant EGI EtherNet/IP™...
Gripper for small components EGI in the version ordered, firmware Assembly and Operating Manual QR slip for downloading the commissioning software EGI 40: 4x centering sleeve Ø5x4.35, 2x centering sleeve Ø8x5.35 EGI 80: 4x centering sleeve Ø6x5.35, 2x centering sleeve Ø8x5.35 Scope of the commissioning software: Software manual "EGI with PROFINET, EtherCAT or EtherNet/IP...
General 1.4 Accessories The following accessories, which must be ordered separately, are required for the product: Power/logic connection cable Communication connection cable Adapter plate Gripper fingers A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet.
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
Basic safety notes 2.4 Gripper fingers Requirements of gripper fingers Only replace gripper fingers if no residual energy can be released. Make sure that the product and the top jaws are a sufficient size for the application. 2.5 Ambient conditions and operating conditions Required ambient conditions and operating conditions Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries,...
Basic safety notes In applications during which the product is exposed to unacceptably severe knocking or vibrations Suitable measures must be taken to reduce the amplitude or acceleration of such disturbances. Vibration-damping or vibration-absorbing systems are to be used in such cases. The product must also not be used in potentially explosive zones.
Basic safety notes 2.6 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. All work may only be performed by qualified personnel. Before working with the product, the personnel must have read and understood the complete assembly and operating manual.
Basic safety notes 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment.
Basic safety notes 2.9 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. Secure the product against falling during transportation and handling.
Basic safety notes 2.12 Fundamental dangers General Observe safety distances. Never deactivate safety devices. Before commissioning the product, take appropriate protective measures to secure the danger zone. Disconnect power sources before installation, modification, maintenance, or calibration. Ensure that no residual energy remains in the system.
Basic safety notes 2.12.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death. Take appropriate protective measures to secure the danger zone. Never step into the danger zone during operation. 2.12.3 Protection against dangerous movements Unexpected movements Residual energy in the system may cause serious injuries while...
Basic safety notes 2.12.4 Protection against electric shock Work on electrical equipment Touching live parts may result in death. Work on the electrical equipment may only be carried out by qualified electricians in accordance with the electrical engineering regulations. Lay electrical cables properly, e. g. in a cable duct or a cable bridge.
Basic safety notes 2.12.5 Protection against magnetic and electromagnetic fields Work in areas with magnetic and electromagnetic fields Magnetic and electromagnetic fields can lead to serious injuries. Persons with pace-makers, metal implants, metal shards, or hearing aids require the consent of a physician before entering areas in which components of the electric drive and control systems are mounted, started up, and operated.
Basic safety notes 2.13 Notes on particular risks WARNING Risk of injury from objects falling and being ejected! Falling and ejected objects during operation can lead to serious injury or death. Take appropriate protective measures to secure the danger zone. WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in...
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Basic safety notes WARNING Risk of injury from objects falling in the event of an energy supply failure In case of an energy supply failure, the gripping force decreases and a secure hold on the gripped workpiece cannot be guaranteed. Take suitable protective measures to secure the danger zone.
For further information, visit schunk.com/serialisierung A separate app may be required for scanning with a mobile phone. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
Technical data 3.2 Basic data Designation EGI 40 EGI 80 Mechanical operating data Weight [kg] 1.02 1.55 Gripping force [N] Min. Max. Ambient conditions and operating conditions Noise emission [dB(A)] ≤ 70 IP rating Air purity class according to DIN EN ISO 14644-1:2015 Ambient temperature [°C]...
The dependency of gripping force on finger length is shown in the diagrams below. The range shown has been determined with a standardized SCHUNK test finger. The gripping force attainable for a specific workpiece depends on the design of the gripper finger.
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Technical data The specified gripping force is the force that the gripper applies at point P and that it can hold continuously. The position of point P is indicated in the main view in the catalog data sheet. To determine the nominal gripping force, the product is installed with a positive locking on an aluminum plate (200x200x20 mm³).
The product is a servo-electric 2-finger parallel gripper featuring integrated electronics and communication interface. EGI 80 has a system for gripping force maintenance, EGI 40 has no gripping force maintenance. The product is controlled via one of the following interfaces: PROFINET, EtherCAT or EtherNet/IP™.
Design and description For further information on the bus system EtherNet/IP™, see chapter [/ 34]. } 4.6 For further information on the bus system EtherCAT, see chapter [/ 34]. } 4.7 4.3 Functional principle The product can be activated directly from the PLC like a drive controller without gateways.
Design and description 4.4 Displays and control elements 4.4.1 LED status display PROFINET The status values of the product are displayed via the LED status display. LED status display PROFINET Designation Color Function Supply logic Green LED off: No supply voltage logic present, or supply voltage logic is outside the operating range for the module.
Design and description Designation Color Function LED flashes green x1: Connection to the control system present and control system is in "Stop" mode. The IRT synchronization is not yet finished. LED flashes green continuously: The network participant is in identification mode. LED lights up red: Serious network error present.
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Design and description Designation Color Function LED lights up green: Supply voltage power is present. L/A2 Link/Activity 2: Green LED off: Connection inactive, communication inactive Network LED lights up green: Connection active, communication connection inactive and network LED flashes quickly: Connection active, communication activity of active port P2...
Design and description 4.4.3 LED status display EtherCAT The status values of the product are displayed via the LED status display. LED EtherCAT Designation Color Function Supply logic Green LED off: No supply voltage logic present, or supply voltage logic is outside the operating range for the module. LED lights up green: Supply voltage logic is present.
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LED flickers: EtherCAT-Device is in 'BOOT' state. LED lights up red: A serious fault is present. The bus interface has been put into a physically passive state. Contact SCHUNK Service. ERROR Error LED LED off: No supply voltage present and/or no error.
Design and description 4.4.4 Service interface NOTE Only SCHUNK service engineers may access the SERVICE interface. Do not remove the cover plug (1). Service interface Service interface cover plug 4.5 Types of communication of PROFINET The product supports the communication types:...
Design and description 4.6 Communication types of EtherNet/IP™ The product supports the EtherNet/IP™ communication types: Cyclic and acyclic EtherNet/IP™ communication Protocol implementation according to the Common Industrial Protocol (CIP™) defined by the Open DeviceNet Vendor Association (ODVA®) Two EtherNet/IP™ ports Topology: linear 10/100 Mbit full/half duplex Ethernet Address Conflict Detection (ACD)
[/ 36]. ð Use suitable connecting elements (adapter plates) if necessary. If required, adapter plates can be requested from SCHUNK. ð Observe the maximal tightening torque, admissible screw-in depth and, if necessary, strength class. Secure the gripper fingers to the base jaws, [/ 38].
Assembly and settings Connect the communication cable to the sockets and screw in the threaded ring, } 5.3 [/ 39]. Observe the tightening torque, } 5.3.2 [/ 42]. If applicable: connect multiple products to each other, [/ 45]. } 5.4 Make sure that the connections are not stressed due to tensile and pressure forces.
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Assembly and settings Connections at the housing Connections on housing, mounting example with adapter plate Housing Adapter plate (optional) Centering sleeve Mounting screw Item Designation Mounting screw, (4 Piece) Screw-in depth [mm] Min. Max. Tightening torque [Nm] Centering sleeve [mm] Ø8 (2 Piece) Tab.: Depth of engagement and tightening torque, product to adapter plate...
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Assembly and settings Connections at the base jaws Connections to the base jaws Mounting screw Centering sleeve Gripper fingers Base jaw Item Designation Mounting screw, (2 Piece) Screw-in depth [mm] Min. Max. Tightening torque [Nm] Centering sleeve [mm] Ø5 Ø6 (2 Piece) Tab.: Depth of engagement and tightening torque, gripper finger to base jaw 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
Assembly and settings 5.3 Electrical connection CAUTION Risk of damage to the electronics! A faulty connection can cause damage to the internal electronics. The supply network must be a network of type "PELV" for power and logic. Observe the PIN assignment of the connecting terminals. Make sure that all components are grounded correctly.
Assembly and settings 5.3.1 Pin allocation Voltage supply EGI 40 The voltage is supplied via an A-coded M8 connector. EGI 40: Pin allocation for voltage supply connector +24 V Logic GND Logic GND Power +24 V Power EGI 80 The voltage is supplied via a T-coded M12 connector. EGI 80: Pin allocation for voltage supply connector +24 V Logic GND Logic...
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Assembly and settings Communication EGI 40: The communication interface (PROFINET, EtherCAT or EtherNet/IP™) is implemented via two D-coded M8 sockets. EGI 80: The communication interface (PROFINET, EtherCAT or EtherNet/IP™) is implemented via two D-coded M12 sockets. Pin allocation for sockets P1 and P2 Socket P1 Socket P2 TDA+...
When connecting the cable, observe the maximum tightening torque of 0.8 Nm for the cable and do not exceed this amount. SCHUNK recommends using a suitable tool to generate the required tightening torque, thereby ensuring a permanently functioning communication and energy connection.
Assembly and settings 5.3.3 Wiring diagram Power voltage Logic voltage Wiring diagram EGI 5.3.4 External protection The power circuit for the product must be protected at the customer site by a circuit breaker, } 3 [/ 22]. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
Assembly and settings 5.3.5 Connecting the ground cable (functional ground) Ground connection Screw * Toothed lock washer Washer Product Cable lug Ground marking *) Tightening torque: 5 Nm A ground connection with a sufficient cross-section must be established between the product and the machine on the customer's premises.
Assembly and settings 5.4 Combining multiple products This chapter describes the basic principle for the communication connection. Combining multiple products PROFINET, EtherCAT or EtherNet/IP™, Socket P1 Bus cable PROFINET, EtherCAT or EtherNet/IP™, Socket P2 When several products are combined, communication is transferred from socket P1 to socket P2 via an internal switch: Connect socket P1 of product "n+1"...
Start-up 6 Start-up The product is commissioned via the PLC. SCHUNK provides the following tools for preparing the commissioning: Web application, [/ 46]. } 6.1 6.1 Preparing commissioning with the web application NOTE The product is supplied either with PROFINET, EtherCAT or EtherNet/IP™.
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Start-up The product and PC are connected in the same network (subnet). Start browser. Note: The web application is optimized for Firefox and Chrome. Enter the allocated IP address of the product in the address line of the browser. ð The web application is started. The start screen will appear with the product illustrated as well as identification and status information.
Start-up 6.2 Commissioning the product System integration The communication protocol "SCHUNK Flexible Protocol" is available for operation within the plant. For further information, see Software manual "EGI with PROFINET, EtherCAT or EtherNet/IP interface". NOTE Due to the selected hardware components, it may be necessary to perform a byte swap between little-endien and big-endien in the cyclic protocol.
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Start-up EtherNet/IP™: Overview Open the control software (e.g. Studio 5000 ® from Rockwell). Manually load the EDS file into the library of the control software. ð Note: The product cannot yet be integrated into the hardware via a search. Create I/O configuration. Parameterize product.
Start-up 6.3 Operating behavior of the product If a product is connected, the following operating behavior will be exhibited: Behavior when switching on the voltage supply: – After switching on the voltage supply, the product will be in the "fast stop" mode and will not perform any movements.
Product is overloaded Check load situation, e.g. maximum permissible finger weight, maximum permissible finger length, load data of the base jaws. Check product, contact SCHUNK Service if necessary. Voltage supply malfunction Check the power output of the power supply unit. Check power cable line and cable cross sections (high loss of voltage possible with 24 VDC power supply).
Troubleshooting 7.3 Product does not open Possible cause Corrective action No voltage connected. Check the power supply (emergency stop chain interrupted, safety requirement, [/ 22]. } 3 light curtain triggered.) Insufficient voltage. Error message present Eliminate fault and acknowledge error message, see software manual. Erroneous movement parameter Check setpoint settings and enter suitable values, see the software manual.
Material damage due to improper disassembly! Incorrect works can cause damage to the mechanics and internal electronics. Disassembly or opening of the product is not permitted. Only allow SCHUNK to repair the product. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
Generic standards - Immunity standard for industrial environments EN IEC 61000-6-4:2019 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, October 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology &...
10 Translation of the original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1 Section B. Manufacturer/ SCHUNK SE & Co. KG Distributor Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134...
Generic standards - Emission standard for industrial environments Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, October 2023 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology &...
UKCA declaration of incorporation 12 UKCA declaration of incorporation in accordance with the Supply of Machinery (Safety) Regulations 2008. Manufacturer/ SCHUNK Intec Limited Distributor Clamping and gripping technology 3 Drakes Mews, Crownhill MK8 0ER Milton Keynes We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the "Supply of Machinery (Safety) Regulations 2008".
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006...
Appendix 14 Appendix 14.1 Commissioning with Siemens "TIA Portal" software for PROFINET NOTE The modules support prioritized start-up (FSU - Fast-Start-Up). Start TIA Portal and select "Create new project" (a). Assign project name (b) and specify storage location (c). Click the "Create" (d) button. Follow the instructions of the TIA Portal to create the project completely.
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Appendix In the menu bar of the project view, click the "Options" button (a) and then "Manage device description files (GSD)" (b). Select "Source Path" (a) and choose the folder containing the GSDML file to be installed. Select the corresponding file (b) and click the "Install" button (c).
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Appendix In the hardware catalog (right side) in the subitem Other field devices > Profinet IO > Drives > Schunk GmbH & Co. KG > SFP, select the corresponding device (b) and, if necessary, the correct version (c). Drag and drop the device into the "Network view"...
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Appendix Open the device overview: To do this, click the device (a) and then "Device view" (b) or double-click or on the device (a). Change hardware address (a) and device name (b) if necessary. Ensure that the device is connected to a programming device via PROFINET and that the logic of the device is supplied with voltage.
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Appendix Highlight the device (d) found and click the "Assign name" button (e) ð PROFINET device name (a) has been assigned. Once the PROFINET device name (a) has been assigned successfully, click the "Close" button (b). Transfer the hardware configuration to the CPU and control the device using a variable table.
Appendix 14.2 Commissioning with Rockwell "Studio 5000 ®" software for EtherNet/IP™ ® Start Rockwell Software Studio 5000 and click "New Project" (a) to create a new project. In the "New Project" window, select the corresponding control (a). Click "Browse" (b). ð A window appears. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Appendix Create folder for project storage (a). Click the "OK" button (b). ð The "New Project" window opens. Click the "Next" button to go to the next query. Click the "Finish" button (a). ð The project is created. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Appendix Click the "Tools" button (a) in the menu bar and then click "EDS Hardware Installation Tool" (b) to start this tool. Register the new EDS file (a) and click the "Next" button (b). 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Appendix Select the folder containing the file (a) to be registered. Select the corresponding file (b) and click the "Open" button (c). Select "Register a single file" (a) and follow the additional instructions from the installation wizard. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Appendix Click the "Finish" button (a) to complete the installation. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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O Configuration > EtherNet, insert a new module by right- clicking (a). ð A window with a selection catalog opens. In the "Catalog" tab, enter "Schunk" in field (a). ð The catalog is filtered by the device you are searching for. Select the appropriate device and double-click or click the "Close"...
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Appendix Assign a device name (a) and an IP address (b). Click the "Change" button (c) to configure additional settings. Change data size from "SINT" to "DINT" (a). Click the "OK" button (b) to confirm the selection. Transfer the program to the controller and start programming the device.
Appendix 14.3 Commissioning with Beckhoff "TwinCAT 3 ®" software for EtherCAT Copy the XML file (a) into the intended directory (b). ® Start TwinCAT 3 and click "New TwinCAT Project" (a) to open the window for creating a new project. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Appendix Select "TwinCAT Projects" (a). Change name (b), storage location (c) and project folder name (d) as required. Click the "OK" button (e) to create the project. In the Solution Explorer (left side) in the subitem I/ O > Devices > Device 1 (EtherCAT), add a new device (a) by right-clicking. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Appendix Select the appropriate device from the catalog under Schunk GmbH & Co. KG > Gripper (a). Click the "OK" button (b) to confirm the selection. ð The added device is displayed in the Solution Explorer (left side) under Device 1 (EtherCAT) as "Box 1" (a). 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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When creating the variables, make sure that the same variable lengths are used. In the case of the SCHUNK protocol, these are "double words". Link DUTs as variables in the main program. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Create the necessary variable structures to connect the hardware with the software structures. When creating the variables, make sure that the same variable lengths are used. In the case of the SCHUNK protocol, these are "double words". Double-click subindex (a) or select "Change link" (b) after right-clicking the subindex.
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Appendix ð A window for the corresponding subindex opens. Click "Linked m." (a). ð A selection window appears. Assign appropriate variables to the hardware. Click the "OK" button. Transfer the program to the controller and start programming the device. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
Appendix 14.4 Download the Anybus-IP Config tool Method 1: Download via direct link Go to the website at https://www.anybus.com/support/file- doc-downloads/anybus-support-tools?orderCode=tools. ð The "Files and Documentation" website opens. Click Download under "HMS IPconfig - Utility for module TCP/ IP configuration" to start the download. Method 2: Alternatively search for the tool on the Internet, if method 1 does not work Search the Internet using the search term "hms ipconfig -...
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Appendix ð A PDF file (USER MANUAL - HMS IPconfig) opens. In the "Installation" section, click on the "www.anybus.com/ support" link. ð The "Technical Support" website opens. Select "Embedded Solution". 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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Appendix Click "Anybus Support Tools". ð The "Files and Documentation" website opens. Click Download under "HMS IPconfig - Utility for module TCP/ IP configuration" to start the download. 11.00 | EGI | Assembly and Operating Manual | en | 1396645...
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SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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