Related Manuals for SCHUNK EGI Series
Summary of Contents for SCHUNK EGI Series
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual Gripper for small components...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
-
Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Definition of Terms................... 5 1.1.3 Symbol definition.................. 6 1.1.4 Applicable documents ................ 6 1.1.5 Sizes ...................... 6 1.1.6 Variants..................... 6 Warranty ...................... 6 Scope of delivery .................... 7 Accessories ...................... - Page 4 Table of contents Design and description.................... 20 Design ......................... 20 Description ...................... 20 Functional principle .................... 21 Displays and control elements ................ 21 4.4.1 LED status display ................... 21 4.4.2 Service interface .................. 23 Types of communication of PROFINET ............... 23 Assembly and settings .................... 24 Assembling and connecting................
-
Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Symbol Definition
• Assembly and operating manuals of the accessories * • "EGI with PROFINET interface" software manual * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.5 Sizes This operating manual applies to the following sizes: •... -
Page 7: Scope Of Delivery
General 1.3 Scope of delivery The scope of delivery includes • Gripper for small components EGI in the version ordered, firmware • Assembly and Operating Manual • DVD • 4x centering sleeve Ø6x5.35 • 2x centering sleeve Ø8x5.35 Contents of DVD: •... -
Page 8: Basic Safety Notes
Basic safety notes 2 Basic safety notes 2.1 Intended use The product is used solely for gripping, holding and releasing dimensionally stable workpieces with low elasticity within load limits. For permissible load values, see the catalog datasheet. • The product may only be used within the scope of its technical data, Technical data 18]. -
Page 9: Constructional Changes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 2.5 Gripper fingers Requirements of gripper fingers • Only replace gripper fingers if no residual energy can be released. -
Page 10: Insulation Resistance And Voltage Resistance In Accordance With En 60204-1
Basic safety notes According to DIN EN 60068-2-6 and DIN EN 60068-2-27, in accordance with EN 60721-3-2 and EN 60721-3-3, the product was subjected to a vibration and shock inspection during transport and in operation with respect to the ambient influences and withstands the required loads. -
Page 11: Personnel Qualification
Basic safety notes 2.7 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 12: Personal Protective Equipment
Basic safety notes 2.8 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 13: Malfunctions
Basic safety notes 2.11 Malfunctions Behavior in case of malfunctions • Immediately remove the product from operation and report the malfunction to the responsible departments/persons. • Order appropriately trained personnel to rectify the malfunction. • Do not recommission the product until the malfunction has been rectified. -
Page 14: Protection During Commissioning And Operation
Basic safety notes Incorrect lifting of loads Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 2.13.2 Protection during commissioning and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries... -
Page 15: Protection Against Electric Shock
Basic safety notes 2.13.4 Protection against electric shock Work on electrical equipment Touching live parts may result in death. • Work on the electrical equipment may only be carried out by qualified electricians in accordance with the electrical engineering regulations. •... -
Page 16: Notes On Particular Risks
Basic safety notes • Do not operate high-frequency or radio devices in the proximity of electric components of the drive system and their feed lines. If the use of such devices is necessary: When starting up the electric drive and control system, check the machine or automated system for possible failures when such systems are used at different intervals and in different states of the control system. - Page 17 Basic safety notes WARNING Risk of burns through contact with hot surfaces! The product can heat up considerably during operation. Touching hot surfaces can cause burns. Do not touch hot surfaces. • Let them cool down before working on the product. •...
-
Page 18: Technical Data
Technical data 3 Technical data 3.1 Basic data Designation EGI 80 Mechanical operating data Weight [kg] 1.55 Gripping force [N] Min. Max. Ambient conditions and operating conditions Noise emission [dB(A)] ≤ 70 IP rating Ambient temperature [°C] Min. Max. Electrical operating data Nominal voltage [VDC] 24 ±... -
Page 19: Diagrams
The dependency of gripping force on finger length is shown in the diagram below. The range shown has been determined with a standardized SCHUNK test finger. The gripping force attainable in a specific application case depends on the design of the gripper finger. -
Page 20: Design And Description
Design and description 4 Design and description 4.1 Design Gripper for small components EGI, example PROFINET variant Finger interface Finger centering sleeves Housing LED status display Ground connection Power connection PWR Bus connection P1 Bus connection P2 Service interface 4.2 Description The product is a servo-electric 2-finger parallel gripper featuring maintenance of gripping force, integrated electronics and communication interface. -
Page 21: Functional Principle
Design and description 4.3 Functional principle As well as a servo-electric drive and fully integrated drive electronics, the product also has a system for gripping force maintenance. This enables the product to be activated directly from the PLC without additional hardware like a drive controller or gateways. - Page 22 Design and description Designation Color Function Network Red / LED off: No supply voltage is present and/or no status Green connection to a PROFINET control. Lights up green: Connection to a PROFINET control present and PROFINET control is in run mode. LED flashing green once: Connection to a PROFINET control present and PROFINET control is in stop mode.
-
Page 23: Service Interface
Design and description 4.4.2 Service interface NOTE Only SCHUNK service engineers may access the SERVICE interface. Service interface Cover cap Service interface 4.5 Types of communication of PROFINET The product supports the PROFINET communication types: • TCP/IP: Open Ethernet TCP/IP communication without real time requirements •... -
Page 24: Assembly And Settings
Assembly and settings 5 Assembly and settings 5.1 Assembling and connecting WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power •... -
Page 25: Connections
Assembly and settings 5.2 Connections 5.2.1 Mechanical connection The values apply to the whole mounting surface to which the Evenness of the product is mounted. mounting surface Requirements for evenness of the mounting surface (Dimensions in mm) Edge length Permissible unevenness <... -
Page 26: Electrical Connection
Assembly and settings Depth of engagement and tightening torque, product to adapter plate Designation EGI 80 Thread Minimum depth of engagement [mm] Maximum depth of engagement [mm] Centering sleeve [Ø] Tightening torque [Nm] Depth of engagement and tightening torque, finger to base jaw Designation EGI 80 Thread... - Page 27 Assembly and settings 5.2.2.1 Pin allocation Power supply The power is supplied via a T-coded M12 plug. Pin allocation for power supply plug + 24 V logic GND logic GND power + 24 V power Communication The PROFINET communication interface is realized via two D- coded M12 sockets.
- Page 28 Assembly and settings 5.2.2.2 Cable connections Cable outlets (example EGI 80, variant PROFINET) Communication cable Power supply cable NOTICE Material damage due to incorrect assembly! When connecting the cable, do not exceed the maximum • tightening torque of 0.8 Nm for the cable. Make sure that the connections are not stressed due to tensile •...
- Page 29 Assembly and settings 5.2.2.3 Wiring diagram Power supply Logic power supply Wiring diagram EGI 80 01.00 | EGI | Assembly and Operating Manual | en | 1396645...
- Page 30 Assembly and settings 5.2.2.4 External protection The power circuit for the product must be protected at the customer site by a circuit breaker, Technical data 18]. 5.2.2.5 Connecting ground cable Ground connection Screw * Toothed lock washer Washer Product Cable lug Ground marking *) Tightening torque: 5 Nm A ground connection with a sufficient cross-section must be...
-
Page 31: Combining Multiple Products
Assembly and settings 5.3 Combining multiple products EGI, variant PROFINET This chapter describes the principle for the communication connection based on the PROFINET variant. Combining multiple products PROFINET, socket P1 Bus cable PROFINET, socket P2 When multiple products are combined, the signals are looped through from product "n"... -
Page 32: Start-Up
Start-up 6 Start-up The product is commissioned via the PLC. 6.1 Preparing commissioning with the web application Using the web application, prior to integration of the product in the system (Commissioning the product 34]) the movement functions of the product can be tested and status information displayed. - Page 33 Start-up Enter the allocated IP address of the product in the address line Ø of the browser. The web application is started. The start screen will appear ✓ with the product illustrated as well as identification and status information. Any possible faults will be shown in the lower area of the ✓...
-
Page 34: Commissioning The Product
Start-up 6.2 Commissioning the product If products are connected to the PLC via PROFINET, the "SCHUNK System integration Flexible Protocol" communication protocol will be available. For further information, see "EGI with PROFINET interface" software manual. Configuring the hardware: Ø Assigning the IP address. -
Page 35: Operating Behavior Of The Product
Start-up 6.3 Operating behavior of the product If a product is connected, the following operating behavior will be exhibited: • Behavior when switching on the voltage supply: – After switching on the voltage supply, the product will be in the "fast stop" mode and will not perform any movements. –... -
Page 36: Troubleshooting
Troubleshooting 7 Troubleshooting 7.1 Communication malfunction Possible cause Corrective action The connection between the product and Check bus cable for damage and replace if web server was interrupted necessary. Values are saved in EEPROM but not Restart product after saving. activated OR: Before saving, stop the product using fast stop. -
Page 37: Maintenance
Incorrect works can cause damage to the mechanics and internal electronics. Disassembly or opening of the product is not permitted. • Only allow SCHUNK to repair the product. • 01.00 | EGI | Assembly and Operating Manual | en | 1396645... -
Page 38: Eu-Declaration Of Conformity
- Interference emissions in residential, commercial, industrial and light industrial environments IEC 61000-6-3: 2006 + A1:2010 Signed for and on behalf of: SCHUNK GmbH & Co. KG Dr.-Ing. Manuel Baumeister, Product Line Electric Gripping & Sensors, Head of Technology & Engineering Lauffen/Neckar, June 2019 01.00 | EGI | Assembly and Operating Manual | en | 1396645... -
Page 39: Translation Of Original Declaration Of Incorporation
10 Translation of original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar... -
Page 40: Annex To Declaration Of Incorporation
Annex to Declaration of Incorporation 11 Annex to Declaration of Incorporation according 2006/42/EG, Annex II, No. 1 B 1.Description of the essential health and safety requirements pursuant to 2006/42/EC, Annex I that are applicable and that have been fulfilled with: Product designation Gripper for small components Type designation ID number... -
Page 41: Egi | Assembly And Operating Manual | En
Annex to Declaration of Incorporation Protection against mechanical hazards 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 1.3.7 Risks related to moving parts 1.3.8 Choice of protection against risks arising from moving parts 1.3.8.1 Moving transmission parts 1.3.8.2 Moving parts involved in the process... - Page 42 Annex to Declaration of Incorporation Information 1.7.1 Information and warnings on the machinery 1.7.1.1 Information and information devices 1.7.1.2 Warning devices 1.7.2 Warning of residual risks 1.7.3 Marking of machinery 1.7.4 Instructions 1.7.4.1 General principles for the drafting of instructions 1.7.4.2 Contents of the instructions 1.7.4.3...
- Page 43 Notes Notes 01.00 | EGI | Assembly and Operating Manual | en | 1396645...
- Page 44 01.00 | EGI | Assembly and Operating Manual | en | 1396645...
Need help?
Do you have a question about the EGI Series and is the answer not in the manual?
Questions and answers