For kassow robots (kr series gen2, edge edition) (24 pages)
Summary of Contents for SCHUNK EGL
Page 1
Assembly and Operating Manual EGL 2-finger parallel gripper Firmware 2.x Original Betriebsanleitung...
Page 2
Best regards, Your SCHUNK team Customer Management Tel. +49-7133-103-2503 Fax +49-7133-103-2189 cmg@de.schunk.com Please read the operating manual in full and keep it close to the product. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
3.1 Basic data ..................20 3.2 Diagrams................... 21 4 Design and description ................23 4.1 Design ....................23 4.2 Description ..................23 4.3 Interfaces and service windows.............. 24 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 4
7.2 Product moves in a jerky fashion, is sluggish or blocked ......61 7.3 Drive not turning ................61 8 Maintenance ..................62 8.1 Maintenance intervals................62 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 5
11 UKCA declaration of Conformity ..............65 12 UKCA declaration of incorporation ............66 13 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC) ..................67 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
The term "product" replaces the product name on the title page in this manual. 1.1.3 Symbol definition The following symbols are used in this manual: 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Immunity for industrial environments (2005) EN 61000-6-3 Interference emissions in residential, commercial, (2011) industrial and light industrial environments EN 61000-6-4 Emission standard for industrial environments (2007) 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Air humidity 55%, non-condensing, dry heat, in operation Temperature EN 60068-2-1 0°C Cold, storage, in operation Temperature EN 60068-2-30 +25 … +55°C Damp heat, cyclic 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Before working with the product, the personnel must have read and understood the complete assembly and operating manual. Observe the national safety regulations and rules and general safety instructions. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Avoid any manner of working that may interfere with the function and operational safety of the product. Use the product as intended. Observe the safety notes and assembly instructions. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Follow local regulations on dispatching product components for recycling or proper disposal. 2.13 Fundamental dangers General Observe safety distances. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Residual energy in the system may cause serious injuries while working with the product. Switch off the energy supply, ensure that no residual energy remains and secure against inadvertent reactivation. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Check whether covers and protective devices are fitted to prevent contact with live components. Do not touch the product's terminals when the power supply is switched on. Possible electrostatic energy 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
A special additional EMC test may be necessary if the system has a high risk potential. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Before starting any work on the product: Switch off the power supply and secure against restarting. Make sure, that no residual energy remains in the system. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 19
In case of an energy supply failure, the gripping force decreases and a secure hold on the gripped workpiece cannot be guaranteed. Take suitable protective measures to secure the danger zone. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
SPS programming. Gripping force diagram The gripping force diagram shows the achievable gripping force at 15 mm/s and 150 mm/s with the relevant motor current. Derating diagram 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
The v-L diagram shows the maximum finger length according to the set motor current and the process speed. If the maximum finger length is exceeded, the guides will wear prematurely. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Depending on the bus system, various address ranges and communication protocols are available: Address range Communication protocol PROFIBUS 0-127 SDP* / SMP CAN bus 0-255 *) recommended by SCHUNK 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Indicates if there is an error; see "SCHUNK Motion Protocol error (SMP)" and "SCHUNK Drive Protocol (SDP)" software manuals. Lights up if there is an error. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
DIP switch Designation Function Enable Enable USB host for firmware USB host update, } 5.10.2 [/ 50] Test 1 Perform quick test on the product, } 5.8 [/ 38] 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Assembly example, EGL PROFIBUS/CAN bus variant with connecting element adapter plate Designation Note Fastening screws Specifications for the mounting screws: Finger to base jaw See the following table Finger interface 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
The supply network must be a network of type "PELV" for power and logic. Observe the PIN assignment of the connecting terminals. Make sure that all components are grounded correctly. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
CAN bus are A-coded. PIN allocation of socket and plug for Profibus oder CAN bus Profibus +5V bus PB-B PB-A – PB-GND CAN bus CAN-H – CAN-L GND-CAN 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
0.8 Nm for the cable. Cable outlets and strain relief Communication cable (PROFIBUS, CAN bus ) Voltage supply cable Cable outlets and strain relief (shown as an example) 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
5.2.3 Wiring diagram Wiring diagramm 5.2.4 External protection The power circuit of the EGL needs to be protected by a fuse provided by the customer, [/ 20]. } 3 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Plug the cable for the fieldbus into the plug and screw it in by hand, } 5.2.2 [/ 31]. If the cable is tightened with a tool, for example a wrench, observe maximum tightening torque, } 5.2.2 [/ 31]. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 34
ð "Power supply" LED 1 lights up green. ð "Logic supply" LED 2 lights up green. ð "Module status" LED 3 flashes yellow. ð "Module error" LED 4 does not light up. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Observe the tightening torque. 5.5 Combining several products (PROFIBUS, CAN bus) This chapter describes the combination of products for the EGL PROFIBUS or EGL CAN bus variants. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
DIP switch Test 1 Test 2 Command Function Wait for new command CMD ACK Acknowledgment of a pending error message A reference run is executed REFERENCE 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
ð For 64-bit systems: install_x64.exe ð For 32-bit systems: install_x86.exe ð The "Device Driver Installation Wizard" window appears. Click the "Continue" button. ð The USB driver is installed. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
The power supply of the product is connected. Connect the USB cables to the computer and to the USB Mini AB, Device on the product. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
The computer is connected to the product via USB Mini AB, Device Open Motion Tool SCHUNK (MTS) via "mts.exe". ð The program window is displayed. Go to "Settings" and choose "Open Communication…" from the menu. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 44
In the module window, you can view the status of the module, change parameters, and test SCHUNK Motion Protocol (SMP) commands; see the "SCHUNK Motion Control" software manual. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
"Module" menu option. Procedure for Windows 7 Click the "Movement" button. ð Additional control elements for motion commands are displayed. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
There is new firmware on the computer The power supply of the product is connected The computer is connected to the product via USB Mini AB, Device 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 47
Assembly and settings Start Motion Tool SCHUNK (MTS) using "mts.exe". ð The program window is displayed. Go to "Settings" and choose "Open Communication…" from the menu. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 48
Select "New firmware on the computer" and click the "Open" button. ð The "File selection" window closes. ð The "Password Entry" window appears. Enter your password and click the "OK" button. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 49
When the update is finished, the "Please restart the module" message appears in the "Update firmware:" window. Disconnect the product from the power supply. ð LED 1 and LED 2 go out. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
DIP switches "1" and "2" are in "OFF" position Connect the USB flash drive to the USB Micro AB, host. Switch on the power supply of the product. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 51
ð After LED 3 goes out, LED 4 lights up red. ð The firmware update was successful and the product is ready for use. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 52
ð LED 4 flashes red once. NOTE The logic board is being updated. Do not disconnect the product from the power supply. ð LED 4 flashes red. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
The software version is displayed on the "General Information" tab under "Software Version". The firmware version of the product can be found in the product window by choosing "Module" and then "Module Information". 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
If required, a "master command" can be extended with a "sub- command". All commands sent are immediately confirmed by the product 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
S -> M 0x03 0x92 0x4F0x4B successfully referenced Tab.: Example for REFERENCE Positioning run Command code: 0xB0 Description: Moves the product to a specified position. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 56
Others: Spontaneous message is possible. D-Len Param Meaning M -> S 0x01 0x91 S -> M 0x03 0xB5 0x4F 0x4B Tab.: Example for CMD STOP 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 57
"INFO NO ERROR“ info message is sent after sending "OK“ (0x4F4B). D-Len Param Meaning M -> S 0x01 0x8B S -> M 0x03 0x8B 0x4F 0x4B Tab.: Example for CMD ACK 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
If other combinations are used, the product may end up in an undefined status during parameterization. Compatibility of Firmware and Motion Tool SCHUNK (MTS) 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Page 59
The software version is displayed on the "General Information" tab under "Software Version". The firmware version of the product can be found in the product window by choosing "Module" and then "Module Information". 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
OR: Before saving, stop the product using fast stop. IMPORTANT! New values are not saved in EEPROM if the product is under control or in motion. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Check setpoint settings and enter suitable acceleration are not suitable or too low values, see the "SCHUNK Motion Protocol (SMP)" and "SCHUNK Drive Protocol (SDP)" software manuals. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Incorrect works can cause damage to the mechanics and internal electronics. Disassembly or opening of the product is not permitted. Only allow SCHUNK to repair the product. 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Generic standards - Emission standard for industrial environments Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, December 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Person authorized to compile the technical documentation: Stefanie Walter, Address: see manufacturer's address Lauffen/Neckar, December 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Marcel Machado, address: refer to manufacturer's address Signed for and on behalf of: SCHUNK SE & Co. KG Lauffen/Neckar, December 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, December 2024 Dr.-Ing. Manuel Baumeister, Head of Systems Engineering, Technology & Innovation 07.00 - FW 2.x | EGL | Assembly and Operating Manual | en | 389661...
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006...
Page 68
SCHUNK SE & Co. KG Spanntechnik | Greiftechnik | Automatisierungstechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
Need help?
Do you have a question about the EGL and is the answer not in the manual?
Questions and answers