For kassow robots (kr series gen2, edge edition) (24 pages)
Summary of Contents for SCHUNK EGN
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Translation of Original Operating Manual Assembly and Operating Manual 2-finger parallel gripper...
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Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
Technical data for the integrated motor ............ 22 SCHUNK power and sensor cable ............... 23 Design and description.................... 24 Design ......................... 24 Description ...................... 25 Functional principle .................... 25 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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Maintaining gripper without disassembling ............ 42 Disassembly and assembling ................ 42 Disassembling and assembling dust-proof variant .......... 43 Translation of original declaration of incorporation .......... 45 10 Annex to Declaration of Incorporation .............. 46 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
1.5 Scope of delivery The scope of delivery includes • 2-finger parallel gripper EGN in the version ordered • Assembly and Operating Manual • Accessory pack 11.00 | EGN | Assembly and Operating Manual | en | 389056...
A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
• Make sure that the product is used only in the context of its defined application parameters, Technical data 20]. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Due to its technical training, knowledge and experience, service Service personnel of personnel of the manufacturer is able to perform the delegated the manufacturer tasks and to recognize and avoid possible dangers. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
• Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
• If the energy supply is connected, do not move any parts by hand. • Do not reach into the open mechanism or movement area of the product during operation. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Falling and violently ejected components can cause serious injuries and even death. • Take appropriate protective measures to secure the danger zone. • Never step into the danger zone during operation. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
• The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Before starting any work on the product: Switch off the power • supply and secure against restarting. Make sure, that no residual energy remains in the system. • 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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In case of an energy supply failure, the gripping force decreases and a secure hold on the gripped workpiece cannot be guaranteed. Take suitable protective measures to secure the danger zone. • 11.00 | EGN | Assembly and Operating Manual | en | 389056...
0.5 - 1.0 Designation Warranty duration [months] Or maximum cycles [piece] 10,000,000 10,000,000 10,000,000 More technical data is included in the catalog data sheet. Whichever is the latest version. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Output impedance Z 120 Ω ± 20% Electric strength AC 500 Vms 1 60Hz min. Leakage resistance 100 mΩ min. DC 500V Weight 0.03 kg nom. Operating temperature -50°C +155°C 11.00 | EGN | Assembly and Operating Manual | en | 389056...
• The tolerances of M, I, n may be up to ± 20%. • All temperatures correspond to insulation class F. • M is limited by the maximum current. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
8.5 x D permanently (torsion) 12 x D Torsion range ±180 °/m The catalog data sheet contains further information on the cable as well as a drawing of it. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Housing Hybrid cable for connection to controller Air purge connection 2-finger parallel gripper with Y-plug Ground connection Y-plug Housing Encoder connection Air purge connection Power connection EMC fitting 11.00 | EGN | Assembly and Operating Manual | en | 389056...
SCHUNK ECM controller. 4.3 Functional principle All possible parameters are described in the document relating to the SCHUNK Drive Protocol, see Drive Protocol document. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
NOTE See Assembly and Operating Manual "ECM Controller" for instructions on the electrical connection of the product to the ECM controller. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Protect the power circuit of the controller, Both variants Ø External protection 34]. Connect air purge connection, Variant Ø Air purge connection for dust-tight (SD) variant 37]. dust-tight (SD) 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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Item Mounting Centering sleeve Ø 8 Ø 10 Ø 12 Thread in the base jaws Max. depth of engagement [mm] Mounting screws as per DIN EN ISO 4762 standard 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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Bore hole for mounting screws Centering sleeve Ø 8 Ø 10 Ø 14 Side C Bore hole for mounting screws Centering sleeve Ø 8 Ø 10 Ø 14 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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The supply network must be a network of type "PELV" for • power and logic. Observe the PIN assignment of the connecting terminals. • Make sure that all components are grounded correctly. • 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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The product is supplied with pre-assembled adapter cables in lengths of 5, 10, 15 or 20 m, which must be ordered separately, Accessories 7]. M12 connector and Phoenix terminal 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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Motor phase U Black Motor phase V Motor phase W White unassigned unassigned unassigned Outer shield (*) Wire color of the supplied SCHUNK cable, otherwise according to customer specifications 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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Assembly 5.2.2.2 Wiring diagram Wiring diagram 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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: max. 30 Min. 2.75 I : min. 10 ms, 2.75 I : max. 2 s, : min. 3 ms, : max. 300 ms, 10 I : max. 20 ms Maximum voltage drop [mV] 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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The following motor protection switch manufactured by SIEMENS is recommended: Type 3RU2116-1Hxx overload protection relay 5.5-8.0 A motor protection switch 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Always use all components to screw in the ground cable and install them in this order: toothed lock washer, cable lug, washer and bolt. See "Ground connection" diagram. Observe the tightening torque. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
This ensures that no vacuum is created in the interior of the gripper and therefore no dirt is drawn into the gripper. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
6 Start-up and system integration via ECM controller NOTE See Assembly and Operating Manual "ECM Controller" for instructions on start-up and system integration of the product via the ECM controller. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Possible cause Corrective action Fingers are mechanically jammed. Check demands on eveness. Mechanical connection 28] Check whether the adapter plate is stepped (only in the case of lateral attachment). 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Identified errors are shown as hexadecimal code on the seven- segment display of the controller. Information about the error codes are included in the software manual, see the "Controller ECM" Assembly and Operating Manual. 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Lubricate the product at every maintenance interval so that every greasing area is optimally lubricated with grease. SCHUNK recommends the lubricants listed. Lubricant point Lubricant Metallic sliding surfaces Grease KP2-K OR: lubricant CLP32-100 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Incorrect works can cause damage to the mechanics and internal electronics. Disassembly or opening of the product is not permitted. • Only allow SCHUNK to repair the product. • 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Remove the intermediate jaw (2) again and press the O-ring (4) Ø onto the intermediate jaw (2). Fasten intermediate jaw (2) together with gripper finger (6). Ø Carry out functional test of the gripper. Ø 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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If the gripper does not reach the end positions, contact SCHUNK Ø Service. Test parameters Gripper End positions Speed [mm/s] Current [A] [mm] EGN 80-SD 0 … 16 EGN 100-SD 0 ... 20 EGN 160-SD 0 … 32 11.00 | EGN | Assembly and Operating Manual | en | 389056...
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, March 2020 p.p. Ralf Winkler, Manager for development of gripping system components 11.00 | EGN | Assembly and Operating Manual | en | 389056...
1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 1.3.3 Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 11.00 | EGN | Assembly and Operating Manual | en | 389056...
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