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SKC 210-3311AZ Operating Instructions Manual
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SKC 210-3311AZ Operating Instructions Manual

Air sampling pump
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AirChek 3000 Air Sampling Pump
Operating Instructions
This manual covers the following model:
210-3311AZ

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Summary of Contents for SKC 210-3311AZ

  • Page 1 AirChek 3000 Air Sampling Pump Operating Instructions This manual covers the following model: 210-3311AZ...
  • Page 2 Purchase Details and Service History Thank you for choosing an SKC product. Your purchase is covered by our warranty, details of which can be found inside the rear cover of this manual. Product Model Number Product Serial Number Date of Purchase 210-3311AZ SKC recommends a minimum service interval of one year for this product.
  • Page 3 Blank Page www.skcltd.com 210-3311AZM Issue M Page 1...

  • Page 4: Table Of Contents

    Contents Intrinsic Safety Information ..........................4 Specifications ..............................6 General Information ............................10 Diagram of the AirChek 3000 Pump .......................12 AirChek 3000 Pump LCD Screen ........................14 AirChek 3000 Pump Keypad ...........................15 Getting Started ..............................16 1) Charging the Battery Pack ........................16 2) Battery Status Indicator ........................17 3) SLEEP Mode ............................17 4) HOLD and RUN Modes........................18 5) Pump Run LED Indicator ........................18...
  • Page 5 Contents User Interface Level Two ..........................29 1) Changing the Display Units .......................29 2) Setting the Clock Time ........................30 3) Setting a Sample Run Time .......................31 4) Deleting a Sample Run Time ......................33 5) Setting a Delayed Start Time ......................34 6) Deleting a Delayed Start Time or DataTrac Program ...............36 7) Resetting the Run Time Data ......................37 Low Flow Sampling ............................38 General Troubleshooting ..........................40...

  • Page 6: Intrinsic Safety Information

    ANZEx certificate number: ANZEx 12.2007X. Standards applied: IEC 60079-0:2017 and IEC 60079-11:2011. • Note: Copies of the ANZEx certificate can be downloaded from the SKC Ltd website at: https://www.skcltd.com/documentation/certificates/product-approval-certificates.html • The equipment may be used in zones 20, 21 & 22 (flammable dusts), apparatus groups IIIA, IIIB & IIIC, temperature class T120°C, and equipment protection levels (EPLs) Da, Db &...
  • Page 7 If you are unsure as to whether the air sampling pump you have purchased is suitable for your environment, check with your site manager or responsible person BEFORE USE that the intrinsic safety rating on the product meets your site requirements. SKC personnel are unable to recommend the appropriate safety rating for your site. www.skcltd.com...

  • Page 8: Specifications

    Specifications • Weight: 580 g 59mm 90mm • Casing IP rating: IP64 (dust and rain proof) • Flow range: 1000 - 3250 ml/min (constant flow operation) 5 - 500 ml/min with adapter (constant pressure operation) • Flow control: ±5 % of set point constant flow •...
  • Page 9 Pump performance may vary. Note: SKC Limited reserve the right to make changes to the specification and design of this product at any time without prior notice to the end user.
  • Page 10 Specifications Pump Features SKC offer two battery charger options for the AirChek 3000 pump, a single Battery charging options charger (Part No. 223-260A) and a five station charger (Part No. 223-119A) both providing a charging time of 16 hours. The AirChek 3000 pump can also be powered from the electrical mains supply using a ‘battery eliminator’...
  • Page 11 Specifications Pump Features Indicates flow fault due to obstructed tubing or excessive filter loading. Shuts the pump down and enters ‘HOLD’ mode if the condition persists Flow fault function for longer than 15 seconds. Automatically attempts to restart every five minutes (up to a maximum of 10 restarts), until the flow fault condition clears in which case normal running will resume.

  • Page 12: General Information

    The AirChek 3000 pump case components are two shot moulded in polycarbonate with a TPE overmould. To sustain the durability of the pump case components, SKC recommend the use of warm soapy water for cleaning the pump case. Solvents should be avoided in use and maintenance (e.g. acetone, xylene and benzene).

  • Page 13: Sampling Methods

    This instruction manual provides the necessary information to set up and operate the AirChek 3000 pump. For more detailed information on specific sampling methods please refer to SKC’s Step-By-Step Guide to Air Sampling (Part No. 224-G1). To obtain a free copy please contact SKC Ltd customer services on +44 (0) 1258 480188 or download at www.skcltd.com.

  • Page 14: Diagram Of The Airchek 3000 Pump

    Diagram of the AirChek 3000 Pump Air Inlet Port Pump Run LED Inlet Air Inlet Port DataTrac PC Particulate Interface Port Filter Cover LCD Screen Belt Clip Keypad Battery Pack Charging Socket Cover Page 12 210-3311AZM Issue M www.skcltd.com...
  • Page 15 Diagram of the AirChek 3000 Pump DataTrac PC O Ring Air Inlet Port Inlet Particulate Interface Port Filter Battery Pack Security Screws Charging Socket Battery Pack www.skcltd.com 210-3311AZM Issue M Page 13...

  • Page 16: Airchek 3000 Pump Lcd Screen

    AirChek 3000 Pump LCD Screen Operating Indicators Flow Fault Indicator Numerals Battery Charge Status Display Units Operating Indicators PROG Active when a sample program is loaded into the pump memory. HOLD Flashes when the pump is in HOLD mode. Flashes when adjusting the pump flow rate during flow calibration. FLOW Active when the pump LCD screen displays the flow rate.

  • Page 17: Airchek 3000 Pump Keypad

    AirChek 3000 Pump Keypad Toggle / Increase Button Toggle / Decrease Button Scroll Button Keypad Operation Scrolls through run time data in RUN and HOLD modes. Scrolls through sampling parameters and display options when navigating the User Interface. Toggles between options and increases values when navigating the User Interface. Toggles between options and decreases values when navigating the User Interface.

  • Page 18: Getting Started

    Prior to first use the battery pack should be fully charged, ideally overnight. Note that a new battery pack may require 2 - 3 charge / discharge cycles to achieve full capacity. The AirChek 3000 pump must only be charged using the correct SKC chargers (Part Nos. 223-260A - single charger, 223-119A - five station charger).

  • Page 19: Battery Status Indicator

    Getting Started 2) Battery Status Indicator The battery status indicator on the pump LCD screen shows the current battery charge level: Fully charged. Three bars displayed from approximately 100% to 75% capacity. Note: It is strongly recommended to ensure that the battery is fully charged before starting a sample run.

  • Page 20: Hold And Run Modes

    Getting Started The pump will also automatically wake from SLEEP mode when the battery charger is connected. 4) HOLD and RUN Modes To switch from HOLD mode to RUN mode press [ ] . The pump will start to run and the run time data will be updated continuously in memory.

  • Page 21: Entering And Navigating The User Interface

    Getting Started 7) Entering and Navigating the User Interface The AirChek 3000 pump User Interface features two security code protected levels: • Level One - Accessed from RUN mode, allows the user to change the air flow rate, adjust the air flow rate to a calibrated air flowmeter, and calibrate the pump automatically using the CalChek feature.

  • Page 22: Run Time Data Screens

    Run Time Data Screens When in HOLD or RUN modes press the button to scroll through the available run-time data screens: Elapsed run time since last reset in minutes up to 9999 minutes (approximately 1 week). Above 9999 minutes display reverts to 0 minutes and continues to count. Flow rate in millilitres/minute.
  • Page 23 Run Time Data Screens The flow rate displayed on the pump LCD screen is the flow rate to which the pump has been calibrated. To maintain the flow rate as displayed, the pump automatically adjusts its operation during sampling for changes in temperature and atmospheric pressure that may differ from the temperature and atmospheric pressure present at the time of calibration.

  • Page 24: User Interface Level One

    User Interface Level One 1) Setting and Manual Calibration of the Pump Flow Rate 1. Set up the sample train as specified in the sampling method and connect to the pump air inlet port. Connect a calibrated flowmeter such as a chek-mate to the inlet of the sample train. 2.

  • Page 25: Setting And Automatic Calibration Of The Pump Flow Rate Using Calchek

    User Interface Level One 8. Press the button twice to display the ‘End’ screen. 9. Press [ ] to exit to RUN mode. The pump will now maintain the calibrated flow rate to within ±5%. 10. Press [ ] to switch to HOLD mode. Before commencing sampling it is recommended to reset the accumulated run time data.
  • Page 26 User Interface Level One 2. With the pump in HOLD mode, press [ ] to switch to RUN mode, and allow the pump to run for at least 5 minutes before commencing setting and calibration of the flow rate. 3. Switch on the chek-mate flowmeter and observe that it indicates the current pump flow rate. The chek-mate automatically outputs its flow rate reading via the CalChek interface at 3.5 second intervals.
  • Page 27 User Interface Level One 9. The pump will read in the flow rate values from the chek-mate via the CalChek interface for a short period of time to ensure that the flow is stable and the pump LCD screen will then briefly display a pre-calibration flow rate. 10.

  • Page 28: Full (Multiple Point) Flow Calibration Using Calchek

    10 minutes. It can also provide a record of calibration for maintenance and quality purposes if the optional DataTrac Interface and Software is used. SKC recommends that a full calibration be performed during pump maintenance and after non-factory repairs.
  • Page 29 User Interface Level One 2. With the pump in HOLD mode, press [ ] to switch to RUN mode, and allow the pump to run for at least 5 minutes before commencing full calibration. 3. Switch on the chek-mate flowmeter and observe that it indicates the current pump flow rate. The chek-mate automatically outputs its flow rate reading via the CalChek interface at 3.5 second intervals.
  • Page 30 User Interface Level One 10. At the end of a successful full calibration the pump will automatically switch to HOLD mode. The full calibration data is written into the pump memory when the pump switches to SLEEP mode, therefore leave the pump in HOLD mode for five minutes after which it will switch to SLEEP mode.

  • Page 31: User Interface Level Two

    User Interface Level Two 1) Changing the Display Units 1. On the pump enter User Interface Level Two as detailed in Getting Started 7) on page 19. 2. Press the button until the temperature units setting screen is displayed with ‘SET’...

  • Page 32: Setting The Clock Time

    User Interface Level Two 7. Alternatively to exit the User Interface without saving the changes, press the button until the ‘ESC’ screen is displayed. Press [ ] to switch to HOLD mode without saving the changes. 2) Setting the Clock Time 1.

  • Page 33: Setting A Sample Run Time

    User Interface Level Two 6. Press the button once and the clock time minutes value will start to flash. Use the buttons to enter the correct clock minutes. 7. To save the new clock settings, press the button until the ‘End’ screen is displayed.
  • Page 34 User Interface Level Two 4. To save the new sample run time setting, press the button until the ‘End’ screen is displayed. Press [ ] to save the setting and switch to HOLD mode. 5. Alternatively to exit the User Interface without saving the changes, press the button until the ‘ESC’...

  • Page 35: Deleting A Sample Run Time

    User Interface Level Two memory without deleting the sample run time first. Likewise, if a DataTrac program is present in the pump memory, the sample run time setting in the User Interface cannot be selected until the DataTrac program is deleted - refer to User Interface Level Two 6) on page 36. •...

  • Page 36: Setting A Delayed Start Time

    User Interface Level Two 5) Setting a Delayed Start Time The delayed start time is the 12 hour clock time at which the pump will automatically switch from HOLD mode to RUN mode and commence sampling. The delayed start time set has no AM or PM designation, and the actual start time will be the next occurence of this time in the 12 hour clock, either in the AM or PM.
  • Page 37 User Interface Level Two 7. Press the button once and the delayed start time minutes value will start to flash. Use the buttons to enter the required delayed start time minutes value. 8. To save the new sample run time and delayed start time settings, press the button until the ‘End’...

  • Page 38: Deleting A Delayed Start Time Or Datatrac Program

    User Interface Level Two 6) Deleting a Delayed Start Time or DataTrac Program The following procedure is used to delete a delayed start time setting. If a DataTrac sampling program has been entered into the pump memory using the optional DataTrac Interface and Software and a PC, the same procedure is used to delete the DataTrac program from the pump memory.

  • Page 39: Resetting The Run Time Data

    User Interface Level Two 7) Resetting the Run Time Data 1. To reset the accumulated sample air volume and sample run time data, enter User Interface Level Two as detailed in Getting Started 7) on page 19. 2. Press the button until the flashing ‘CLr’...

  • Page 40: Low Flow Sampling

    Low Flow Sampling The standard compensated flow range of the AirChek 3000 pump is 1000 to 3250 ml/min. To operate at flows in the range 5 to 500 ml/min an optional low flow adapter / tube holder and a constant pressure controller (CPC) are required.
  • Page 41 Low Flow Sampling Sorbent Tube Low Flow Adapter / Tube Holder Throttle Valve Adjuster www.skcltd.com 210-3311AZM Issue M Page 39...

  • Page 42: General Troubleshooting

    Pump cannot achieve required flow rate • Inlet filter cover / hosetail not screwed on tightly enough. Ensure filter cover is tightly fitted. • Pump mechanism leaking. Contact SKC Ltd customer services for assistance. Page 40 210-3311AZM Issue M www.skcltd.com...
  • Page 43 General Troubleshooting Possible Fault Corrective Action • Battery pack not fully charged before starting sample run. Ensure battery pack is fully charged before starting a sample run. Pump stops due to low battery • Battery pack has reduced capacity as it nears end of life. Replace the before the end of the required battery pack.

  • Page 44: Calchek Calibration Error Code Troubleshooting

    Full calibration - The pump is unable to Check the pump flow outlet tube for achieve a flow rate of 3000 ml/min. blockages. Check the pump stack for E 45 leakage - contact SKC Ltd customer services for assistance. Page 42 210-3311AZM Issue M www.skcltd.com...
  • Page 45 Full calibration - data analysis error. Repeat the full calibration. E 46 If this does not resolve the problem contact SKC Ltd customer services for assistance. Full calibration - Battery charge level is too Fully charge the battery before repeating the E 47 low.

  • Page 46: Care Of The Battery Pack

    Full battery capacity will be acheived after 2 to 3 full charge / full discharge cycles. • Use only SKC approved charger designated for this battery pack. Use of a non-SKC approved charger may impair battery performance or even cause irrepairable damage, and will invalidate the battery pack warranty.

  • Page 47: Battery Testing

    Care of the Battery Pack Battery Testing 1. Connect SKC approved charger to battery pack. If charger indicator LED illuminates, battery pack charger input is ok. If charger LED does not illuminate, battery pack input fuse is blown - Replace battery pack.

  • Page 48: Airchek 3000 Pump Components

    AirChek 3000 Pump Components Page 46 210-3311AZM Issue M www.skcltd.com...
  • Page 49 AirChek 3000 Pump Components www.skcltd.com 210-3311AZM Issue M Page 47...

  • Page 50: Airchek 3000 Pump Replacement Parts

    Do not apply excessive force when tightening the casing screws. If in any doubt contact your local distributor or SKC on +44 (0) 1258 480188.

  • Page 51: Airchek 3000 Pump Accessories

    AirChek 3000 Pump Accessories Part No. Description Key Accessories Single battery charger 100-240V ~ 50/60Hz supply with UK/EU/US/AUS mains plugs 223-260A Five station battery charger 100-240V ~ 50/60Hz supply with UK/EU/US/AUS mains plugs 223-119A 223-330B Battery eliminator 230V ~ 50Hz supply with EU 2 pin mains plug 223-330C Battery eliminator 230V ~ 50Hz supply with UK 3 pin mains plug 224-88...
  • Page 52 AirChek 3000 Pump Accessories Part No. Description I.O.M. sampler in stainless steel complete with two part stainless steel filter cassette and clip 225-76A 225-79A I.O.M. sampler in plastic complete with two part stainless steel filter cassette and clip I.O.M. two part plastic filter cassette with cap and clip 225-71A 225-75A I.O.M.
  • Page 53 Tube tip breaker 810-722 If the required item is not listed, contact your supplier or SKC sales on +44 (0) 1258 480188. SKC provide an extensive range of sampling media, including filters, sorbent tubes and impingers. The full range can be found in the current SKC catalogue and at www.skcltd.com www.skcltd.com...

  • Page 54: Airchek 3000 Pump Datatrac Software

    AirChek 3000 Pump DataTrac Software With the optional DataTrac Software accessory, the AirChek 3000 pump is programmable using a PC. DataTrac simplifies chain-of-custody reporting by allowing users the option of programming a complete running sequence, delayed start, timed stop, and intermittent sampling, all at different flow rates. Time and sample volume are continuously updated in memory.

  • Page 55: Ordering Information

    AirChek 3000 Pump DataTrac Software • Download pump run-time data and history to a PC. • Create chain of custody information using the sample set-up feature. • Print a history file containing pump run-time data. • Print a worker exposure profile containing run- time data and the pump’s history.
  • Page 56 Notes Page 54 210-3311AZM Issue M www.skcltd.com...
  • Page 57 Notes www.skcltd.com 210-3311AZM Issue M Page 55...

  • Page 58: Warranty Information

    (1) year. This warranty DOES NOT cover any claims due to abuse, misuse, neglect, alteration, or accident, or use in application for which the instrument was either not designed or not approved by SKC, or, due to the buyer’s failure to maintain normal maintenance, improper selection or misapplication. The warranty also DOES NOT cover any claims due to the use of a non-SKC approved charger to charge the battery pack.
  • Page 59 The remedy will consist of service or replacement of the instrument, or refund of the purchase price, at the option of SKC. However, SKC will not elect refund unless it is unable to provide replacement and repair is not commercially practicable.
  • Page 60 Air Sampling Solutions & Expertise SKC Limited, 11 Sunrise Park, Higher Shaftesbury Road, Blandford Forum, Dorset, DT11 8ST, United Kingdom Phone: +44 (0) 1258 480188 Email: info@skcltd.com Web: www.skcltd.com...

This manual is also suitable for:

Airchek 3000 deluxeAirchek 3000