Flavor Burst CTP 80CBB-INT Operation Manual Supplement

Integrated cabinet compatible with taylor c201 cart

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Flavor Burst

Integrated Cabinet

Compatible with Taylor C201 Cart

- Operations Manual Supplement

Models: CTP 80SS-INT

CTP 80BLD-INT

CTP 80BEV-INT

CTP 80CBB-INT

CTP 80FCB-INT

Manufactured by

Flavor Burst Company

499 Commerce Drive

Danville, IN 46122

For general information and to locate a

distributor near you, call or visit our

website:

Phone: (317) 745-2952

www.flavorburst.com

For pricing, ordering and support,

contact one of our qualified

distributors.

This supplement is not a full operations manual. It does not contain complete

information on installing and maintaining your new system. The purpose of

this manual supplement is to provide you with additional information and

instruction, such as diagrams and part lists, which are either not included or

are different from what is shown in the standard manual. Read through these

installation and maintenance instructions first and then refer to your standard

manual for the rest of the instructions. Be sure to also refer to your standard

model to get complete information needed for your system.

All manuals and supplements are available on

PLEASE READ FIRST!

Printed in August

www.flavorburst.com

Printed in

The United States of America

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Do you have a question about the CTP 80CBB-INT and is the answer not in the manual?

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Summary of Contents for Flavor Burst CTP 80CBB-INT

Page 1 Be sure to also refer to your standard model to get complete information needed for your system. All manuals and supplements are available on www.flavorburst.com ©2024 Flavor Burst Company Printed in August Printed in All Rights Reserved...
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Page 3 TABLE OF CONTENTS FCC Conformity Statement..…...………………………………………….………………...3 Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Environmental Notices………………...………………………………………….………….5 Parts Identification/Function……...……………………….……..…..……….……..….…..7 Equipment Setup……………………………………………………...…..……….……..….44 Installing the Integrated Cabinet, Unit Syrup Line and Pump Harness Cable…..44 Filling the Sanitizer Tank………………………………………….……………..…48 EQUIPMENT SETUP – Continued……………………………………………..…50 Other Important Information…………….…….…...……………………..…...……..…..50 Ordering/Service Information…………….…….…...………………………...……..…..51...
Page 4 FCC Conformity Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Page 5 DO NOT operate the system with larger concentrated flavorings throughout the product fuses than specified on the system data label. as it is dispensed. Dispensing Flavor Burst Failure to follow this instruction may result in product is very simple. Select a flavor from the electrocution or damage to the machine.
Page 6 HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
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Page 8 General Cabinet Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY ELE 906A Flavor Burst unit command center. WITH BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. FOR “SS” SYSTEMS: Injects syrups into the product.
Page 9 *The Modified Back Panel may be included with the Taylor C201 if the Flavor Burst system was purchased in conjunction with the Taylor cabinet. If integrated cabinet system was bought separately, the Modified Back Panel should be included with the Flavor Burst cabinet to replace the existing one on your Taylor C201 mobile cabinet.
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Page 11 General Cabinet Overview Figure 1...
Page 12 Integrated Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects and secures the side and interior CAB 357 PANEL STABILIZER BRACKET panels of the internal cabinet. CAB 304L LEFT SIDE CABINET PANEL Holds left side syrup rails. CAB 304R RIGHT SIDE CABINET PANEL Holds right side syrup rails.
Page 13 Integrated Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Secures 9-tube assembly to the inside of MIS 3026 SURFACE RACEWAY the cabinet. Pumps sanitizer solution to flush tube SAN 748 PERISTALTIC SANITIZER PUMP and sanitizer line. Transports syrup from bags to the 9- SYR 927 INTERNAL 9-TUBE ASSEMBLY Tube Assembly.
Page 14 “SS” Injector Assembly and Related Parts (See Figure 3A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Injects syrups into the INJECTOR ASSEMBLY WITH product. INJ 424TS SYRUP LINES, ADAPTER, & *1 for 80SS systems. BRACKET **0 for 80BEV, 80BLD, 80FCB, 80CBB systems.
Page 15 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
Page 16 “BLD” Blending Assembly and Related Parts (See Figure 3B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Blends syrups into FLAVOR BLEND BLENDING the product. INJ 424-BLD ASSEMBLY WITH SYRUP LINES, *1 for 80BLD systems. ADAPTER, & BRACKET **0 for 80SS, 80BEV, 80FCB, 80CBB systems.
Page 17 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
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Page 19 “BLD” Blending Assembly and Related Parts Figure 3B...
Page 20 “BEV” Blending Assembly and Related Parts (See Figure 3C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Blends syrups into VERTICAL BLENDING ASSEMBLY the product. INJ 424VTS WITH SYRUP LINES, ADAPTER, & *1 for 80BEV systems. BRACKET **0 for 80SS, 80BLD, 80FCB, 80CBB systems.
Page 21 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. INJ 330TS BLENDING MOTOR ASSEMBLY 1 ea. Powers Blending system. Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
Page 22 “CBB” Premium Blending Assembly and Related Parts (See Figure 3D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Blends syrups into PREMIUM BLENDED BEVERAGE the product. INJ 424-CBB ASSEMBLY WITH SYRUP LINES, *1 for 80CBB systems. ADAPTER, & BRACKET **0 for 80SS, 80BLD, 80FCB, 80BEV systems.
Page 23 “CBB” Premium Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
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Page 25 “CBB” Premium Blending Assembly and Related Parts Figure 3D...
Page 26 “FCB” Door Spout Assembly and Related Parts (See Figure 3E) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FBC” SYSTEMS: Dispenses product blended with syrups. MODIFIED FCB FREEZER ADPT TY80S-FCB *1 for 80FCB systems. SPOUT ASSEMBLY **0 for 80SS, 80BEV, 80BLD, 80CBB systems.
Page 27 “FCB” Door Spout Assembly and Related Parts Figure 3E...
Page 28 Soft Serve Syrup Pump and Related Parts (See Figure 4A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD” SYSTEMS: Pumps SOFT SERVE SYRUP PUMP syrup from bags into flavor lines. SYSTEM *8 for 80SS, 80BLD systems. **0 for 80BEV, 80CBB, 80FCB systems. SOFT SERVE SYRUP PUMP 1 ea.
Page 29 Beverage Syrup Pump and Related Parts (See Figure 4B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Pumps syrup from flavor bags to flavor lines. BEVERAGE SYRUP PUMP SYSTEM *8 for 80BEV and 80FCB systems. **0 for 80SS, 80BLD, 80CBB systems BEVERAGE SYRUP PUMP 1 ea.
Page 30 Premium Beverage Syrup Pump and Related Parts (See Figure 4C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Pumps syrup from bags into flavor lines. PREMIUM BEVERAGE SYRUP PUMP *8 for 80CBB systems. SYSTEM **0 for 80BEV, 80SS, 80BLD, 80FCB systems.
Page 31 Premium Beverage Syrup Pump and Related Parts (Continued) Figure 4C...
Page 32 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD”, “CBB” SYSTEMS: Flushes SANITIZER FLUSH TUBE flavor lines with sanitizer when attached. MIS 3028-80M ASSEMBLY – SOFT SERVE *1 for 80SS, 80BLD, 80CBB systems. **0 for 80BEV, 80FCB systems.
Page 33 Sanitizer Pump and Related Parts (Continued) Figure 5...
Page 34 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION Transports syrup from bags to the 9-Tube SYR 927 INTERNAL 9-TUBE ASSEMBLY Assembly. Transports syrup and sanitizer from SYR 900 4' 9-TUBE ASSEMBLY TUBES 9 ea.
Page 35 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Lead, and Casing Figure 6...
Page 36 Electronic Parts and Connections (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION FLAVOR 10 COLOR TOUCH ELE 906 Control system for the unit. PANEL FOR “SS”, “BLD”, “CBB” SYSTEMS: Secures TOUCH PANEL MOUNTING the Touch Panel to the freezer. MIS 3214 BRACKET ASSEMBLY *1 for 80SS, 80BLD, 80CBB systems.
Page 37 *The Modified Back Panel (#1) may be included with the Taylor C201 if the Flavor Burst system was purchased in conjunction with the Taylor cabinet. If the your integrated cabinet system was bought separately, the Modified Back...
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Page 39 Electronic Parts and Connections Figure 7...
Page 40 “SS” Spare Parts Kit (See Figure 8A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Houses extra spare SPR 5800A SPARE PARTS KIT – SOFT SERVE parts and wear items. MALE TO MALE 48” SWITCH ELE 525M Connects Touch Panel to the freezer switch. EXTENSION ELE 430-RE-1 SPIGOT SWITCH Activates Injector Assembly.
Page 41 “BLD” Spare Parts Kit (See Figure 8B) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – SOFT SERVE FOR “BLD” SYSTEMS: Houses extra spare SPR 5800BLD BLEND parts and wear items. MALE TO MALE 48” SWITCH ELE 525M Connects Touch Panel to the freezer switch. EXTENSION ELE 430-RE-1 SPIGOT SWITCH Activates Blending Assembly.
Page 42 “BEV” Spare Parts Kit (See Figure 8C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Houses extra spare SPR 5800BEV SPARE PARTS KIT – BEVERAGE parts and wear items. GEAR CARTRIDGE ASSEMBLY – Rotates product for even syrup distribution INJ 321S VERTICAL BEVERAGE BLENDER throughout slush product.
Page 43 “CBB” Spare Parts Kit (See Figure 8D) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – PREMIUM FOR “CBB” SYSTEMS: Houses extra spare parts SPR 5800P BEVERAGE and wear items. MALE TO MALE 48” SWITCH ELE 525M Connects Touch Panel to the freezer switch. EXTENSION DRAW SWITCH ASSEMBLY Activates Blending Assembly through frozen...
Page 44 “FCB” Spare Parts Kit (See Figure 8E) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPR 5800FCB SPARE PARTS KIT FOR FCB Houses extra spare parts and wear items. RUB 601 9-POS DUCKBILL CHECK VALVE Provides sealed cavity to prevent leakage. RUB 602 9-POS TUBE CONN.
Page 45 Included is a modified back panel that replaces FOOD CONTACT SANITIZER the Taylor cabinet back panel to accommodate Flavor Burst’s tubing and electronics wiring. - STERA-SHEEN® GREEN LABEL SANITIZER Follow the instructions below to set up the - DAWN® DISH SOAP Flavor Burst cabinet and connections.
Page 46 26403 electronics board labeled “BANK A” or “PWRCONN2”. 26436 4. Angle the Flavor Burst cabinet inside the Taylor cabinet, taking care not to pinch or damage the tubing and pump wires. 8. Locate the 9-Tube Lead under the electronics panel and remove the dust cap.
Page 47 11. Slide the coupler casing over the connection 14. Slide the integrated cabinet as far into the and screw each coupler nut into each end of Taylor cabinet as it will go with the lip of the the casing. Tighten the coupler nuts to electronics panel hanging over the edge, secure the connection.
Page 48 17. Clean, rinse and dry the Taylor cabinet’s 20. Locate the power entrance module cable on inside corner brace on the same side the 9- the inside of the Taylor back panel. It has Tube Assembly is installed. Use detergent two thin cables attached to a small white water, clean water and single service plastic connector.
Page 49 Use the slot closest to the side of the The sanitizer tank system delivers solution to ® freezer the 9-Tube Assembly is installed specific areas of the Flavor Burst system such (left side of freezer is recommended). as the Injector/Blending Head and syrup lines during certain functions.
Page 50 1. Wait until you are ready to perform the full 5. Fill the Sanitizer Tank with sanitizer Clean-In-Place Procedure (130 minute solution. procedure) before filling the tank. When 26243 ready, mix two packets (4 oz total) of Stera- Sheen® Green Label with four gallons of warm water (108°F / 42°C) until dissolved.
Page 51 OTHER IMPORTANT INFORMATION EQUIPMENT SETUP – Continued Continue with the EQUIPMENT SETUP Consult your standard manual for important instructions in your standard operations information and instructions on these topics: manual(s). For systems flavoring two different product types, refer to each type of manual for ...
Page 52 2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp 80bld-int Ctp 80bev-int Ctp 80ss-int Ctp 80fcb-int