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Flavor Burst TS 44BEV User Manual

Frozen beverage system
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®
Flavor Burst
Frozen Beverage System
Model TS 44BEV
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 44BEV system, located inside the
TS 44BEV unit with this manual. It is important that the operator carefully review the warranty and
installation documents accompanying the unit before using this system. Any questions or concerns
regarding the warranty should be clarified upon delivery or installation. For more information, contact
®
your local authorized Flavor Burst
distributor.
©2014 Flavor Burst Company
Printed in January
Printed in
All Rights Reserved
The United States of America

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Summary of Contents for Flavor Burst TS 44BEV

  • Page 1 An installation and warranty form is provided with every TS 44BEV system, located inside the TS 44BEV unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Precautions and Procedure Notes….…………….………..……..….…………..3 Introduction……………………………...………………………………………….………….4 Parts Identification/Function……...……………………….……..…..……….……..….…..5 Daily Opening Procedures……..………………………….…….…..…….………..……...22 Sanitizing the Blending System……………………………….……………...…...…22 Assembling the Blending Assembly………………...…………………………..…23 Installing the Blending System………………………………….……………...…..23 Other items to check during opening procedures……………………………….…24 Daily Closing Procedures………………………………………….……………….………26 Removing the Blending System…………………………………...…………..…...26 Disassembling the Blending Assembly………………………………………...……27 Sanitizing the Blending System…………………………………..…………..…..27 Replacing the Syrup Flavors…………...…………………………..…….………...……...30...
  • Page 3 Power Connections and Power Up……………………………………….…..…63 Installing Flavors and Priming Syrup Lines………………………...……….…...…64 Touchscreen Operations…………...…….……………………………………..……...…66 Calibrating the Touchscreen……………..….…………………………………….…66 Enabling the TS 44BEV System….……………………………………………….…67 Testing the TS 44BEV System…………..…………………..……………...…...…69 Draw Modes Options….………………………………………………………...…….70 Enabling the Standard Manual Draw Mode…………......…71 Dispensing Product – Standard Manual Draw Mode……………….…..…72 Enabling the Timed Serving Size Draw Mode………..…………………..73...

  • Page 4: Safety Precautions And Procedure Notes

    The TS 44BEV cabinet system must be NOTE: Inspect all wear items during placed on a level surface capable of supporting procedures and replace if necessary.

  • Page 5: Introduction

    INTRODUCTION Congratulations on your purchase of a TS 44BEV flavoring system! As a food and beverage provider, your customers are your greatest asset. Your primary concern must be the health and welfare of your customers. This manual provides everyday operating guidelines and procedures. Special functions have been incorporated into the equipment to provide simple and effective cleaning and sanitizing of your unit.

  • Page 6: Parts Identification/Function

    General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCHSCREEN ASSEMBLY Flavor Burst unit command center. 805BEV/BEV ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424VTS VERTICAL BLENDING ASSEMBLY Injects syrups into the product.
  • Page 7 General System Overview Figure 1...
  • Page 8 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. Holds tray support brackets and panel CAB 135R-A RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, FAS 2024 8-32 X 1/4 PAN HEAD secures sides.
  • Page 9 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FAS 2035 8-32 NUTS - EXT. LOCK WASHER Holds rubber bumper in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper. FAS 2040 6-32 X 1/4" TAPPING SCREW Secures tray support bracket to side panels. CAB 135L-A LEFT SIDE PANEL Holds support brackets and panel brackets.
  • Page 10 Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION VERTICAL BLENDING ASSEMBLY INJ 424VTS WITH SYRUP LINES, ADAPTER, & Transports and blends syrup into product. BRACKET BLENDING HEAD ASSEMBLY – Connects flavor line to inject syrups into INJ 422VS VERTICAL SHAKE product.
  • Page 11 Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. INJ 330TS BLENDING MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
  • Page 12 PAGE INTENTIONALLY LEFT BLANK...
  • Page 13 Blending Assembly and Related Parts Figure 3...
  • Page 14 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SHAKE SYRUP PUMP lines. Pumps syrup from flavor bags into flavor SYR 926 PERISTALTIC SYRUP PUMP EACH lines. 1/4" SYRUP SHAKE PUMP TUB 809 Transports syrup through pump.
  • Page 15 Syrup Pump and Related Parts Figure 4...
  • Page 16 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 17 Sanitizer Pump and Related Parts Figure 5...
  • Page 18 1 ea. Activates “B” rotor and switch connections. ELE 803 CONNECTOR ELE 805 TOUCHSCREEN SUB-ASSEMBLY 1 ea. Control center for the Flavor Burst system. MALE TO MALE 48” SWITCH EXTENSION ELE 525M 1 ea. Connects Touchscreen to the freezer switch. TOUCHSCREEN CONTROLLER CABLE 1 ea.
  • Page 19 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 806 POWER SUPPLY Main power supply. FAS 2024 8-32 X 1/4 PAN HEAD SCREW Secures power supply to the base panel. MIS 3166 CLOSURE PLUG Closes up extra openings. FAS 2008 4-40 X 3/8"...
  • Page 20 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – TOUCHSCREEN Houses extra spare parts and wear items. 5800BEV BEVERAGE Provided to attach switch to freezer or mount MIS 3076 ADHESIVE PAD brackets. MIS 3113 PANEL SWITCH MOUNTING ARM Bracket to mount spigot switch.
  • Page 21 Spare Parts Kit Figure 7...
  • Page 22 PAGE INTENTIONALLY LEFT BLANK...

  • Page 23: Daily Opening Procedures

    4. Remove the Manifold cap and set it on a DAILY OPENING PROCEDURES sanitary tray. Spray the Syrup Line Manifold opening with approved sanitizer NOTE: PERFORM THE FOLLOWING solution and allow it to sanitize for at least 1 PROCEDURES FOR EACH BLENDING minute.

  • Page 24: Assembling The Blending Assembly

    Assembling the Blending Assembly Installing the Blending System The two Blending Head o-rings and the Gear 1. Hang the Suspension Bracket with the Cartridge are wear items and will need to be Blending Assembly on the door post. replaced periodically. Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit.

  • Page 25: Other Items To Check During Opening Procedures

    These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.
  • Page 26 PAGE INTENTIONALLY LEFT BLANK...

  • Page 27: Daily Closing Procedures

    3. Disconnect the Drive Motor cable from the DAILY CLOSING PROCEDURES Drive Motor. NOTE: PERFORM THE FOLLOWING PROCEDURES FOR EACH BLENDING ASSEMBLY. Removing the Blending System Follow these instructions to remove the Blending System from the freezer during closing. 4. Rotate the Blending Head locking collar until 1.

  • Page 28: Disassembling The Blending Assembly

    Disassembling the Blending Assembly Sanitizing the Blending System 1. Rotate the Drive Motor to unlock and 1. Mix approved detergent with warm water according to manufacturer’s instructions. remove the Drive Motor from the Drive Assembly Gear Box. Also prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 29 5. When the Drive Assembly Gear Box has 8. Spray the Syrup Line Manifold opening with soaked for at least 5 minutes, brush and approved sanitizer solution. Allow it to clean all exposed surfaces and openings sanitize for at least 1 minute. with detergent water and rinse thoroughly.
  • Page 30 12. The following do not need to be sanitized on a daily basis. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section:  9-Tube Assembly Coupler  9-Tube Assembly Tubes  Spout Adapter (clean according to instructions when freezer door has been removed)

  • Page 31: Replacing The Syrup Flavors

    5. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: BE SURE TO PLACE A CONTAINER the syrup as directed on the label. UNDER THE BLENDING HEAD TO CATCH THE PRODUCT AND SANITIZER SOLUTION.
  • Page 32 8. Lifting up with the bag fitment, press the 11. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 33 14. Using a spray bottle of approved sanitizer 18. Select SPOUT A MAINTENANCE (or solution, spray the syrup bag fitment and SPOUT B MAINTENANCE if the syrup to be the Syrup Bag Connector. Allow these primed is in the cabinet tray 5-8). parts to sanitize for at least 1 minute.
  • Page 34 21. To prime the syrup line, place a container under the Blending Head spout. Press the key of the first flavor and allow the syrup to flow to flush out the sanitizer solution and any air pockets. 22. Once syrup flows consistently from the Blending Head, press the flavor key again to complete the procedure.

  • Page 35: Scheduled Maintenance

    3. Remove each Coupler Body by rotating and SCHEDULED MAINTENANCE unlocking them from the Coupler Bases. NOTE: THE FOLLOWING PROCEDURES ARE PERFORMED LESS FREQUENTLY THAN DAILY OR AS NEEDED. Clean-In-Place (CIP) Procedure The Clean-In-Place procedure should be performed every 30 days to ensure that the syrup passageways are free of any product crystallization.

  • Page 36: Cip - Phase 2: Syrup System Cleaning

    6. Brush and clean the Syrup Line Manifolds, CIP - Phase 2: Syrup System Cleaning Manifold caps, Duckbill Check Valves, and Coupler Bodies with detergent water. Be NOTE: THE FOLLOWING CLEAN-IN-PLACE sure that each of the 9 individual check PROCEDURE (STEPS 8-24) SHOULD BE valves is cleaned thoroughly by brushing COMPLETED CONSECUTIVELY, BEGINNING through each valve opening.
  • Page 37 11. Connect the other Pump Flush Adapter 15. The system is now in the Water / Syrup assembly fitment to the Syrup Bag Flush mode. Press the flavor of the line you Connector. wish to flush. 12. From the Touchscreen main menu, press 16.

  • Page 38: Cip - Phase 3: Reassembly

    18. While the flush procedure is running, CIP - Phase 3: Reassembly perform Steps 8-10 to sanitize the next Syrup Bag Connector and bag fitment. 25. Reconnect the syrup lines and bags of syrup. NOTE: YOU MAY CLEAN THE BLENDING ASSEMBLIES DURING THE FLUSH PROCESS.

  • Page 39: Priming The Syrup System

    29. Carefully aligning the pins of the Syrup Line Priming the Syrup System Manifold with the Syrup Line Connector, insert the end of each 9-Tube Assembly Priming the syrups is necessary when first fully into a Coupler. installing the flavors, after the Clean-In-Place procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and when changing flavors.
  • Page 40 4. The system is now in the Prime Syrup 6. Once syrup flows consistently from the function mode. Blending Head, press the flavor key again to complete the procedure. 7. Repeat Steps 5-6 for the rest of Spout A flavors. 8.

  • Page 41: Refilling The Sanitizer Tank

    Refilling the Sanitizer Tank Cleaning the Spout Adapter The Sanitizer Tank system provides approved The Spout Adapter does not require daily sanitizer solution to specific areas of the Flavor cleaning under normal operating conditions. ® Burst system such as the Blending Head and Since the fitting is very tight, install the Adapter syrup lines during certain functions.

  • Page 42: Replacing Blending Head O-Rings

    5. Place the Adapter and o-rings in approved Replacing Blending Head O-Rings sanitizer solution for at least 1 minute. The Blending Head o-rings are wear items and will need to be replaced periodically. Always keep spares of these items on hand in the Spare Parts Kit for replacement.

  • Page 43: Miscellaneous Cleaning Procedures

    5. Remove the o-rings and Blending Head and Miscellaneous Cleaning Procedures place them on a sanitary tray to dry. The following parts of the TS 44BEV do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions.

  • Page 44: Inside The Cabinet

    Inside of the Cabinet Blending Assembly Suspension Bracket 1. If necessary, disconnect the Syrup Bag 1. Remove the Bracket from the Injector / Connectors from the bags and remove the Blending Assembly and disassemble it. syrup trays for easier access. 2.

  • Page 45: Winterizing The Unit

    4. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the TS 44BEV system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 46 8. Press the WATER/SYRUP FLUSH key. 12. With a container under the spout, press the START / STOP key and allow syrup line to clear the sanitizer solution. 9. Beginning with tray #1, connect the Pump Flush Adapter to the syrup line. 13.
  • Page 47 16. Press DONE to return to the main menu. 17. Repeat Steps 6-16 for syrup lines #5-8. 18. Return the Pump Flush Adapter to the position under the trays. 19. Ensure the Blending Assembly and other parts are cleaned for off-season storage according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections.
  • Page 48 PAGE INTENTIONALLY LEFT BLANK...

  • Page 49: Equipment Setup

    The Touchscreen is the control unit for the ® Flavor Burst system. Normal operating Every TS 44BEV system ships with a standard functions are performed using the Touchscreen Blending Adapter common to most freezers. and the freezer draw handle. The Touchscreen...
  • Page 50 3. Use the ampule provided to prime the area 5. Unscrew the hand knobs from the bracket within the markings before mounting the plate and remove the Touchscreen Touchscreen bracket. Assembly, allowing the bottom plate to remain on the freezer. Allow the bottom plate adhesive to cure for 24 hours.

  • Page 51: Spigot Switch Options

    (internal) switches be installed to power the Flavor Burst highly recommends integrated TS 44BEV system. However, the correct switches be installed to power the TS 44BEV integrated switches for your freezer depend on system. However, if no integrated switches are...
  • Page 52 3. If using the Bracket, assemble the Bracket 6. Remove the other side of the protective and the Switch using the appropriate backing from the adhesive strip and attach pieces. If both bracket plates are used, the Switch or Bracket Assembly to the ensure the lock washer is installed between appropriate position on the freezer.

  • Page 53: Installing The Ele 510 Internally On A Taylor 428 / 430 Freezer

    ELE 510 switch. Attach Flavor Burst highly recommends integrated another piece of adhesive to the upper end switches be installed to power the TS 44BEV of the bracket on the other side. Then, system. However, if no integrated switches are...
  • Page 54 6. Slide the switch cable jack through the 11. Connect each switch to the Touchscreen center slot at the back of the panel. switch cables. The switch installed on the left freezer connects to the “A” switch cable on the left side of the Touchscreen. The switch installed on the right freezer connects to the “B”...

  • Page 55: Sanitizing The Blending System

    Sanitizing the Blending System Assembling the Blending Assembly If the Blending Assemblies are already Perform the following procedure for each assembled, disassemble them according to Blending Assembly. instructions in the DAILY CLOSING PROCEDURES. 1. Place the Gear Cartridge into the Drive Assembly Gear Box so that the gear teeth 1.

  • Page 56: Recommended Mounting Positions For The Blending System

    Recommended Mounting Positions for the (B) When installing on separate freezers, install Blending System each 9-Tube Assembly on the side of the freezer with the INTAKE vents, with the rest The Suspension Bracket helps stabilize the of the Blending Assembly on the opposite Blending Assembly on the freezer.

  • Page 57: Installing The Blending System And Suspension Bracket

    Installing the Injector System and 3. Hang the Suspension Bracket on the lower Suspension Bracket door post and install the Blending Assembly on the preferred side of the freezer. Install 1. Determine how the Blending Assembly will the Blending Head locking ring fully over the be positioned on the freezer.

  • Page 58: Mounting The Tube / Cable Casing Assemblies

    Assemblies Blending Assembly in a level position. The TS 44BEV includes three stainless steel casing assemblies. Two of them house and hold the 9-Tube Assembly level with each Blending Assembly. The other Casing is for channeling the Touchscreen power cord to the back of the unit and out of the way.
  • Page 59 3. Swing the Casing cover outward. 8. Repeat Steps 1-6 to install the second Casing Assembly next to the Touchscreen, near the top of the freezer to channel the Touchscreen electrical cable to the back of the unit. 4. Carefully place the 9-Tube Assembly inside the Casing.

  • Page 60: Connecting The Unit Syrup Lines

    Connecting the Unit Syrup Lines 3. Ensure the 9-hole gasket is placed between the Extension and 9-Tube Lead coupler Each syrup line Lead attached at the lower pins. The gasket must be in place to seal back of the cabinet connects 4 bags of syrup to the connection and prevent leakage.
  • Page 61 6. Removed the dust cab from the other end of 8. Align the coupler pins of the 9-Tube the 9-Tube Extension. Slide the coupler Extension with the coupler pins of the casing back to expose the Extension appropriate 9-Tube Assembly. coupler.
  • Page 62 10. Remove the dust cap from a 9-Tube Lead 12. Align the coupler pins of the Lead with the not using the Extension. Slide the coupler appropriate 9-Tube Assembly coupler pins casing toward the unit to expose the lead and connect the assemblies. line coupler.

  • Page 63: Installing And Filling The Sanitizer Tank

    Installing & Filling the Sanitizer Tank 4. Remove the hand pump from the Sanitizer Tank and fill the Tank with approved The Sanitizer Tank system provides approved sanitizer solution. sanitizer solution to specific areas of the Flavor ® Burst system such as the Blending Head and Syrup Lines during certain functions.

  • Page 64: Power Connections And Power Up

    Once the connections have been made and the unit is turned on, the TS 44BEV can remain on during normal operations from day to day. It does not need to be turned off unless it is being serviced or moved, or unless it is not used for a long period of time.

  • Page 65: Installing Flavors And Priming Syrup Lines

    Installing Flavors and Priming Syrup Lines 5. Select a numbered tray to correspond with the flavor you have chosen. Each flavor for the TS 44BEV system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions 6.
  • Page 66 SCHEDULED MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the TS 44BEV to ensure all the parts and syrup lines are sanitized and ready for use. 12. After the Clean-In-Place procedure, the syrup lines will be filled with sanitizer solution.

  • Page 67: Touchscreen Operations

    Touchscreen can even be programmed for different languages. The TS 44BEV system is simple to use with the Touchscreen selection of flavors. More than one flavor can be selected for each serving.

  • Page 68: Enabling The Ts 44Bev System

    Enabling the TS 44BEV System the center of the square in the upper left corner. The TS 44BEV system is activated using the Touchscreen upon initial equipment setup according to the following instructions. The system can remain on during normal...
  • Page 69 5. Enter the PASSCODE #3141. 8. Press the SETUP SECOND UNIT key. 9. On the “Initial Unit Setup Powered by the 6. Read the instructions on the Pre-Setup P3 Cable Connector” screen , ensure all Verification screens (press Next to see more rules).

  • Page 70: Testing The Ts 44Bev System

    11. On the “Initial Unit Setup Powered by the Testing the TS 44BEV System P2 Cable Connector” screen, check the box under the A column in the “1-4” row. Press Once the system is enabled to dispense flavors, the box to select it. Also, select the box in test each pump to ensure they all dispense the B column in the “5-8”...

  • Page 71: Draw Modes Options

    Draw Mode Options Move the draw handle to the open position to dispense product. Ensure the TS 44BEV The TS 44BEV system can be set for three operates properly with all four syrup lines different draw modes. With the TS 44BEV dispensing in succession.

  • Page 72: Enabling The Standard Manual Draw Mode

    Enabling the Standard Manual Draw Mode 4. Ensure the boxes next to ENABLED TIMED SERVING SIZE and ENABLE AUTO Standard manual draw mode allows the DISPENSE MODE are deselected. If there operator to dispense product with flavor for as is a check in the box, press the box to long as the draw handle is in the open position.

  • Page 73: Dispensing Product - Standard Manual Draw Mode

    Dispensing Product – Standard Manual 4. Move the draw handle into the “closed” Draw Mode position when the desired amount of product is drawn. Flavor flow will Standard manual draw mode allows the automatically cease in the closed position. operator to dispense product with flavors for as long as the draw handle is in the open position.

  • Page 74: Enabling The Timed Serving Size Draw Mode

    6. If no flavor is desired (i.e. – to draw vanilla), 3. Ensure the box next to ENABLED TIMED simply deselect any selected flavor entry by SERVING SIZE is selected. Touch the box pressing it and draw a serving. to select it. Enabling the Timed Serving Size Draw Mode Timed serving size draw mode alerts the operator to finish a serving according to the size...

  • Page 75: Dispensing Product - Timed Serving Size Draw Mode

    Dispensing Product – Timed Serving Size 3. Select the desired flavor(s) from the Draw Mode Touchscreen. With the timed serving size draw mode, the flavors selected will automatically shut off after the draw handle is open to dispense for a preset time and a beep alerts the operator to close the draw handle.

  • Page 76: Setting Serving Size Timing

    Touchscreen. Setting the serving size timing is only necessary when the TS 44BEV system is set to run based on serving size (see “Serving Mode Options”). Ensure that the freezer is set to the desired product flow rate according to the freezer NOTE: IF NO “INJECTOR FLUSH”...
  • Page 77 4. Press the SPOUT A MAINTENANCE key 7. Then assign the appropriate length of time the “<” and “>”keys in the second box. (or SPOUT B MAINTENANCE if you wish to set serving times for the spout to the right). Assign timing for each size.

  • Page 78: Adjusting The End Of Serving Delay Timing

    Adjusting the End of Serving Delay Timing 4. Under END OF SERVING DELAY, use the “<” and “>”to increase or decrease the When the system is in the Timed Serving Size timing between the syrup shut-off and the or Auto Dispense Mode, the syrup pump shuts serving size alarm (or automatic product off moments before the serving size alarm shut-off).

  • Page 79: Assigning Flavors To The Menu

    Repeat Steps 1-5 The TS 44BEV Touchscreen is preset with a list to adjust any levels as needed. of available flavors that need to be changed to coordinate with syrups currently in the trays.

  • Page 80: Adjusting Flavor Dispense Rate

    Fortunately, the TS 44BEV system is adjustable for both flow and taste at any time. 1. From the main menu screen, press the 6.

  • Page 81: Adjusting Alternating Flavor Timing

    Adjusting Alternating Flavor Timing decrease the flow rate in the second box. A higher number increases the amount of The TS 44BEV is able to inject more than one flavor per serving. flavor in a single serving with one smooth drawing motion simply by selecting multiple flavors from the Touchscreen.
  • Page 82 4. Use the “<” and “>”to increase or decrease 2. Press SPOUT A MAINTENANCE (or SPOUT B MAINTENANCE if adjusting the the flow time for each layer. A higher flavor timing for product dispensing from number increases the time each flavor is Spout B).

  • Page 83: Enabling The Injector Flush Feature

    Enabling the Injector Flush Feature 4. Check the ENABLE INJECTOR FLUSH box to activate the flush function. The Injector The Injector Flush function allows the operator Flush key will then appear on the main to flush sanitizer solution through the Blending menu above the flavor list.

  • Page 84: Accessing The Water / Syrup Flush Mode

    Accessing the Water / Syrup Flush Mode 3. Press the WATER / SYRUP FLUSH key. When switching out one syrup bag for another flavor in the same tray, it is necessary to clean and sanitize the syrup line so that no residual flavor comes through with the new flavor.

  • Page 85: Accessing The Prime Syrup Pump Mode

    Accessing the Prime Syrup Pump Mode 4. Place a container under the Blending Head spout. Select the flavor / pump for priming When switching out one syrup bag for another and syrup will begin to flow. Press the key flavor in the same tray, it is necessary to clean again to stop the syrup flow.

  • Page 86: Enabling Pass Code Feature

    Enabling the Pass Code Feature 4. Check the PASSCODE ENABLE box to protect the Touchscreen settings with a The TS 44BEV system can be set with a pass pass code. code to protect access and changes to the other Touchscreen settings. When enabled,...

  • Page 87: Accessing And Resetting The Serving Count

    4. The number of servings dispensed from the spout selected is displayed in the center of The TS 44BEV system is set to keep track of the screen. This number represents the total the number of servings. Access to the current...

  • Page 88: Accessing The Diagnostics Information

    Accessing the Diagnostics Information 4. The diagnostics information is displayed on the screen. The TS 44BEV system displays the diagnostic information using these instructions. 1. From the main menu screen, press the SETUP key in the upper left corner. Enter the password if required.

  • Page 89: Enabling The Second Language Option

    Enabling the Second Language Option 4. Press the box next to ENABLE SECOND LANGUAGE so that it is checked. The TS 44BEV system is capable of being programmed to display a second language. A key is added to the main screen which allows the user to switch from English to another language with just a touch.

  • Page 90: Enabling The Dispense Instruction Screen

    Enabling the Dispense Instruction Screen 4. Press the box next to ENABLE DISPENSE INSTRUCTION SCREEN to check the box. In self-serve applications, you may find it helpful to have step-by-step instructions on operating the Touchscreen when drawing product. With enabling the Dispense Instruction Screen, the operator will go to the “next”...

  • Page 91: Enabling The Self Serve Mode

    7. To test the instruction screen, select a spout Enabling the Self Serve Mode A or B. Enabling the Self Serve Mode adds a command to “make selections” on the main screen. It also makes the SETUP key invisible (although it is still active in the upper left corner), disables the Timed Serving Size option, and also disables the Injector Flush option.
  • Page 92 3. Press SPOUT A SETUP OPTIONS (or 6. If desired, repeat these instructions to SPOUT B SETUP OPTIONS). enable the Dispense Instruction Screen for the other spout. 7. To test the instruction screen, select a spout A or B. 4. Select ENABLE SELF SERVE MODE and also ENABLE DISPENSE INSTRUCTION SCREEN by touching the box so the check mark appears.

  • Page 93: Updating And Creating Touchscreen Labels

    3. Find the directory and select all of the labels you wish to import into the Touchscreen. Press “Open”. Updates for the TS 44BEV Touchscreen labels can be done by using most computer graphics programs, such as Photoshop, Paint Shop Pro, or Corel.

  • Page 94: Uploading The Touchscreen Labels

    Uploading the Touchscreen Labels 4. From the main menu screen, press the SETUP key in the upper left corner. Enter Updates for the TS 44BEV Touchscreen can be the password if required. transferred from a Secure Digital (SD) Card directly to the Touchscreen itself. The card should contain three files: lang.bin, flavors.bin,...
  • Page 95 7. Wait a few seconds and then press NEXT. 10. The screen will show how many items were updated. Press CONTINUE. If it shows 0, then there was an error. Ensure the SD card lock switch is in the locked position. NOTE: IF THERE IS NO “NEXT”...

  • Page 96: Reformatting The Sd Card

    Reformatting the SD Card 4. Go back to My Computer and right click on the SD card drive. Select “Format” from the If the Touchscreen file upload fails, you may list. need to reformat the SD card. IMPORTANT: Reformatting the card will erase everything on the card so be sure to back up all the SD card files to a folder on your computer’s hard drive before proceeding.

  • Page 97: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the TS 44BEV are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.

  • Page 98: Parts Replacement Schedule

    The following schedule has been prepared as a reference for maintaining the wear items used with the TS 44BEV system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.

  • Page 99: Recommended Maintenance Items Replacement Schedule

    COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online www.flavorburst.com...

  • Page 100: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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