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An installation and warranty form is provided with every TS 80BEV system, located inside the TS 80BEV unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.
TABLE OF CONTENTS Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Parts Identification/Function……...……………………….……..…..……….……..….…..5 Daily Opening Procedures……..………………………….…….…..…….………..……...22 Sanitizing the Blending System……………………………….……………...…...…22 Assembling the Blending Assembly………………...…………………………..…23 Installing the Blending System………………………………….……………...…..24 Other items to check during opening procedures……………………………….…24 Daily Closing Procedures………………………………………….……………….………26 Removing the Blending System…………………………………...…………..…...26 Disassembling the Blending Assembly………………………………………...……27 Sanitizing the Blending System…………………………………..…………..…..27 Replacing the Syrup Flavors…………...…………………………..…….………...……...30 Scheduled Maintenance…………...……………………………….…….………...…...….34...
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Power Connections and Power Up……………………………………….…..…62 Installing Flavors and Priming Syrup Lines………………………...……….…...…63 Touchscreen Operations…………...…….……………………………………..……...…66 Calibrating the Touchscreen……………..….…………………………………….…66 Enabling the TS 80BEV System….……………………………………………….…67 Testing the TS 80BEV System…………..…………………..……………...…...…69 Draw Modes Options….………………………………………………………...…….70 Enabling the Standard Manual Draw Mode…………......…71 Dispensing Product – Standard Manual Draw Mode……………….…..…72 Enabling the Timed Serving Size Draw Mode………..…………………..73...
The TS 80BEV series system is an add-on to a DO NOT operate the system with larger frozen beverage freezer designed to blend fuses than specified on the system data label.
General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 805BEVA TOUCHSCREEN ASSEMBLY Flavor Burst unit command center. ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424VTS VERTICAL BLENDING ASSEMBLY Blends syrups into the product.
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Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. Holds tray support brackets and panel CAB 135R-A RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, FAS 2024 8-32 X 1/4 PAN HEAD secures sides.
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Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION FAS 2035 8-32 NUTS - EXT. LOCK WASHER Holds rubber bumper in place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper. FAS 2040 6-32 X 1/4" TAPPING SCREW Secures tray support bracket to side panels. CAB 135L-A LEFT SIDE PANEL Holds support brackets and panel brackets.
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Blending Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION VERTICAL BLENDING ASSEMBLY INJ 424VTS WITH SYRUP LINES, ADAPTER, & Transports and blends syrup into product. BRACKET VERTICAL SHAKE BLENDING HEAD Connects flavor line to inject syrups into INJ 422VS ASSEMBLY product.
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Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. INJ 330TS BLENDING MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
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Blending Assembly and Related Parts Figure 3...
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Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SHAKE SYRUP PUMP lines. Pumps syrup from flavor bags into flavor SYR 926 PERISTALTIC SYRUP PUMP 1 ea. lines. 1/4"...
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Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
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Sanitizer Pump and Related Parts Figure 5...
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ELE 506TS TOUCHSCREEN ROTOR CABLE ASSEMBLY 1 ea. Connects the drive motor to Touchscreen. ELE 805 TOUCHSCREEN SUB-ASSEMBLY 1 ea. Control center for the Flavor Burst system. TOUCHSCREEN CONTROLLER CABLE ELE 215TS 1 ea. Activates the rotor and switch connections.
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Electronic Parts and Connections Figure 6...
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Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION SPARE PARTS KIT – TOUCHSCREEN Houses extra spare parts and wear items. 5800BEV BEVERAGE Provided to attach switch to freezer or mount MIS 3076 ADHESIVE PAD brackets. MIS 3113 PANEL SWITCH MOUNTING ARM Bracket to mount spigot switch.
3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
6. The following do not need to be sanitized on Assembling the Blending Assembly a daily basis as part of the daily opening procedures. However, inspect these areas The two Blending Head o-rings and the Gear and if necessary, clean according to Cartridge are wear items and will need to be instructions in the SCHEDULED replaced periodically.
These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.
2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Blending Head syrup line opening. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
Disassembling the Blending Assembly Sanitizing the Blending System 1. Rotate the Drive Motor to unlock and 1. Mix approved detergent with warm water according to manufacturer’s instructions. remove the Drive Motor from the Drive Assembly Gear Box. Also prepare approved sanitizer solution according to manufacturer’s instructions.
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5. When the Drive Assembly Gear Box has 8. Spray the Syrup Line Manifold opening with soaked for at least 5 minutes, brush and approved sanitizer solution. Allow it to clean all exposed surfaces and openings sanitize for at least 1 minute. with detergent water and rinse thoroughly.
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12. The following do not need to be sanitized on a daily basis. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: 9-Tube Assembly Coupler 9-Tube Assembly Tubes Spout Adapter (clean according to instructions when freezer door has been removed)
4. Proceed to Steps 5-11 while the flush REPLACING THE SYRUP FLAVORS process is running. NOTE: BE SURE TO PLACE A CONTAINER UNDER THE BLENDING HEAD TO CATCH 5. Pull the tray forward and remove the syrup THE PRODUCT AND SANITIZER SOLUTION. bag.
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8. Lifting up with the bag fitment, press the 11. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
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14. Using a spray bottle of approved sanitizer 17. Repeat Steps 3-16 for any additional flavors solution, spray the syrup bag fitment and that are being changed out. the Syrup Bag Connector. Allow these parts to sanitize for at least 1 minute. 18.
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21. The system is now in the Prime Syrup 24. Repeat Steps 22-23 for each syrup line that function mode. to be primed. 25. When all the syrup lines with replaced flavors have been primed, press the INJECTOR FLUSH key to clean the Blending Head.
CIP - Phase 1: 9-Tube Assembly Cleaning SCHEDULED MAINTENANCE 1. Mix approved detergent with warm water The following procedures are performed less according to manufacturer’s instructions. frequently than daily or as needed. Also prepare approved sanitizer solution according to manufacturer’s instructions. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES.
5. Place the end of the 9-Tube Assembly into CIP - Phase 2: Syrup System Cleaning a container to catch the expelled syrup and sanitizer solution during the Clean-In-Place NOTE: THE FOLLOWING CLEAN-IN-PLACE procedure. PROCEDURE (STEPS 8-23) SHOULD BE COMPLETED CONSECUTIVELY, BEGINNING WITH SYRUP LINE #1 (I.E.
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11. Place the syrup bag lock in sanitizer for at 14. Using a spray bottle of approved sanitizer, least 1 minute. spray the exposed surfaces of the bag fitment and the Syrup Bag Connector. Let the solution sanitize these parts for at least 1 minute.
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17. Press MAINTENANCE. 20. The next screen will remind you to connect the Pump Flush Adapter (or Flush Line) to the flavor connector, which you should have already done in Step 15. It will also show a START / STOP key. 18.
23. Once the Water / Syrup Flush process has CIP - Phase 3: Reassembly completed the full 15 minute flush, press the BACK key to return to the Water / Syrup 28. Slide a syrup bag lock over each syrup bag Flush menu screen.
37. Perform the “Assembling the Blending 32. Using a spray bottle of approved sanitizer Assembly” and “Installing the Blending solution, spray end of the 9-Tube Assembly System” sections of the DAILY OPENING and allow it to sanitize for at least 1 minute. PROCEDURES.
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4. The system is now in the Prime Syrup 6. Once syrup flows consistently from the function mode. Blending Head, press the flavor key again to complete the procedure. 7. Repeat Steps 5-6 for the rest of the flavors. 8. When all the syrup lines have been primed, press the INJECTOR FLUSH key to clean the Blending Head.
Refilling the Sanitizer Tank 4. Reinstall the hand pump and tighten sufficiently. Using the handle, pump air into The Sanitizer Tank system provides approved the Sanitizer Tank to prime the pump sanitizer solution to specific areas of the Flavor (approximately 10 strokes.) ®...
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3. Remove the two black o-rings from the 7. Lube the black o-rings and install them in Spout Adapter. their respective positions on the Spout Adapter. 4. Clean the two o-rings and the Spout Adapter with a small brush and detergent 8.
Replacing Blending Head O-Rings 5. Remove the o-rings and Blending Head and place them on a sanitary tray to dry. The Blending Head o-rings are wear items and will need to be replaced periodically. Always keep spares of these items on hand in the Spare Parts Kit for replacement.
Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the TS 80BEV do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions. Mix approved detergent with warm water according to manufacturer’s instructions. Also prepare approved sanitizer solution according to manufacturer’s instructions.
Blending Assembly Suspension Bracket 9-Tube Assembly Syrup Lines 1. Remove the Bracket from the Blending 1. If it is necessary, follow instructions in ‘Phase 1’ and ‘Phase 3’ of the Clean-In- Assembly and disassemble it. Place procedure to clean and sanitize the 2.
4. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the TS 80BEV system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
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8. Press MAINTENANCE. 12. With a container under the spout, press the START / STOP key and allow syrup line to clear the sanitizer solution. 9. Press the WATER/SYRUP FLUSH key. 13. When the line is empty, touch the START / STOP key again.
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16. Press DONE to return to the main menu. 17. Return the Pump Flush Adapter to the position under the trays. 18. Ensure the Blending Assembly and other parts are cleaned for off-season storage according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections.
Spout Adapter attached. Installing the Spout Adapter Installing the Touchscreen and Mounting Bracket Every TS 80BEV system ships with a standard Blending Adapter common to most freezers. The Touchscreen is the control unit for the However, additional adapters are available for ®...
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2. Place the assembled Touchscreen and 5. Unscrew the hand knobs from the bracket bracket onto the top edge of the freezer. plate and remove the Touchscreen The bottom plate of the bracket should sit Assembly, allowing the bottom plate to fully on the surface of the freezer between remain on the freezer.
(internal) switches be installed to power the section; these may be replaced at a later TS 80BEV system. However, the correct time with integrated switches if you wish. integrated switches for your freezer depend on...
If both bracket plates are used, Flavor Burst highly recommends integrated ensure the lock washer is installed between switches be installed to power the TS 80BEV them. Use some of the adhesive included system. However, if no integrated switches are to attach the Switch to the Bracket.
Switch or Bracket Assembly to the appropriate position on the freezer. Flavor Burst highly recommends integrated switches be installed to power the TS 80BEV system. However, if no integrated switches are available at the time of installation, use the ELE 510 external switch included with this system.
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3. Attach one small square pieces of adhesive 6. Slide the switch cable jack through the to front bottom of the flat bracket piece that center slot at the back of the panel. comes with the ELE 510 switch. Attach another piece of adhesive to the upper end of the bracket on the other side.
Sanitizing the Blending System 5. Place the 9-Tube Assembly and Manifold cap on a sanitary tray to dry. If the Blending Assembly is already assembled, disassemble it according to instructions in the DAILY CLOSING PROCEDURES. 1. Prepare approved sanitizer solution according to manufacturer’s instructions.
Installing the Blending System and (B) When possible, install the 9-Tube Suspension Bracket Assembly on the side of the freezer with the INTAKE vents, with the rest of the Blending The Suspension Bracket helps stabilize the Assembly on the opposite side. Typically, Blending Assembly on the freezer.
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1. Determine how the Blending Assembly will 3. Hang the Suspension Bracket on the lower be positioned on the freezer. When door post and install the Blending Assembly possible, follow the recommended position on the preferred side of the freezer. Install outlined above.
Blending Assemblies Assembly in a level position. The TS 80BEV includes two stainless steel casing assemblies. One houses and holds the 9-Tube Assembly level with the Blending Assembly. The other Casing is for channeling the Touchscreen power cord to the back of the unit and out of the way.
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3. Swing the Casing cover outward. 6. Install the screw to secure the Casing. 4. Carefully place the 9-Tube Assembly inside 7. Repeat Steps 1-6 to install the second the Casing. Pull any excess tubes and Casing Assembly next to the Touchscreen, cables to the back of the freezer, allowing near the top of the freezer to channel the enough slack in the front to comfortably...
Connecting the Unit Syrup Line Installing & Filling the Sanitizer Tank The syrup lines attached at the lower back of The Sanitizer Tank system provides approved the cabinet connect the eight bags of syrup to sanitizer solution to specific areas of the Flavor ®...
Once the connections have been made and the unit is turned on, the TS 80BEV can remain on during normal operations from day to day. It does not need to be turned off unless it is being serviced or moved, or unless it is not used for a long period of time.
3. Connect the power cord to the port on the Installing Flavors and Priming Syrup Lines back panel. Each flavor for the TS 80BEV system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions flavors are installed as previous flavors are emptied.
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SCHEDULED MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the TS 80BEV to ensure all the parts and syrup lines are sanitized and ready for use. 7. Holding the fitment in place, raise the open 11.
Touchscreen can even be programmed for different languages. The TS 80BEV system is simple to use with the Touchscreen selection of flavors. More than one flavor can be selected for each serving.
Enabling the TS 80BEV System the center of the square in the upper left corner. DO NOT use a sharp tool on the The TS 80BEV system is activated using the touchscreen. Touchscreen upon initial equipment setup according to the following instructions. The...
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5. Enter the PASSCODE #3141. 8. Press the SETUP SECOND UNIT key. 9. On the “Initial Unit Setup Powered by the 6. Read the instructions on the Pre-Setup P3 Cable Connector” screen , ensure all Verification screens (press Next to see more rules).
11. On the “Initial Unit Setup Powered by the Testing the TS 80BEV System P2 Cable Connector” screen, check both boxes under the A column in the “1-4” and Once the system is enabled to dispense flavors, “5-8” rows. Press the box to select it. It is...
Draw Mode Options Move the draw handle to the open position to dispense product. Ensure the TS 80BEV The TS 80BEV system can be set for three operates properly with all eight syrup lines different draw modes. dispensing in succession.
Enabling the Standard Manual Draw Mode 4. Ensure the box next to ENABLED TIMED SERVING SIZE and ENABLE AUTO Standard manual draw mode allows the DISPENSE MODE is deselected. If there is operator to dispense product with flavor for as a check in the box, press the box to remove long as the draw handle is in the open position.
Dispensing Product – Standard Manual NOTE: WITH THE INTERNAL SWITCH, Draw Mode THERE IS NO WAY TO SIGNAL THE FLOW OF SYRUP TO STOP WITHOUT MOVING THE DRAW HANDLE INTO THE “CLOSED” Standard manual draw mode allows the operator to dispense product with flavors for as POSITION.
Enabling the Timed Serving Size Draw Mode 4. Ensure the box next to ENABLE TIMED SERVING SIZE is selected. Touch the box Timed serving size draw mode alerts the to select it. operator to finish a serving according to the size selected on the Touchscreen.
Dispensing Product – Timed Serving Size 3. In one smooth motion, draw a serving to Draw Mode dispense product. Flavor will automatically dispense as the product is served. With the timed serving size draw mode, the flavors selected will automatically shut off after the draw handle is open to dispense for a preset time and a beep alerts the operator to close the draw handle.
Touchscreen. Setting the serving size timing is only necessary when the TS 80BEV system is set to run based on serving size (see “Serving Mode Options”). 5. Press the ADJUST SERVING SIZES key.
7. Then assign the appropriate length of time Adjusting the End of Serving Delay Timing the “<” and “>”keys in the second box. Assign timing for each size. When the system is in the Timed Serving Size or Auto Dispense Mode, the syrup pump shuts off moments before the serving size alarm beeps.
Assigning Flavors to the Menu “<” and “>”to increase or decrease the timing between the syrup shut-off and the The TS 80BEV Touchscreen is preset with a list serving size alarm (or automatic product of available flavors that need to be changed to shut-off).
Fortunately, the TS 80BEV system is adjustable for both flow and taste at any time. 1. From the main menu screen, press the 6.
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3. Press the ADJUST DISPENSE RATE key. 6. Repeat Steps 4 and 5 to adjust the levels for other flavors. 7. Press the DONE key to return to the main screen. 4. Use the “<” and “>”keys to scroll through the flavor list in the first box and find a flavor that need to be adjusted.
4. Under “Alternating Selections Dispense Adjusting Alternating Flavor Timing Time”, use the “<” and “>”to increase or The TS 80BEV is able to blend more than one decrease the flow time for each layer. A flavor in a single serving with one smooth...
Enabling the Injector Flush Feature 4. Check the ENABLE INJECTOR FLUSH box to activate the flush function. The Injector The Injector Flush function allows the operator Flush key will then appear on the main to flush sanitizer solution through the Blending menu above the flavor list.
Accessing the Water / Syrup Flush Mode 3. Press the WATER / SYRUP FLUSH key. When switching out one syrup bag for another flavor in the same tray, it is necessary to clean and sanitize the syrup line so that no residual flavor comes through with the new flavor.
Accessing the Prime Syrup Pump Mode 4. Place a container under the Blending Head spout. Select the flavor / pump for priming The Prime Syrup Pump mode allows the and syrup will begin to flow. Press the key individual pumps to pump only syrup through again to stop the syrup flow.
Enabling the Pass Code Feature 4. Check the PASSCODE ENABLE box to protect the Touchscreen settings with a The TS 80BEV system can be set with a pass pass code. code to protect access and changes to the other Touchscreen settings. When enabled,...
4. The number of servings dispensed from the spout selected is displayed in the center of The TS 80BEV system is set to keep track of the screen. This number represents the total the number of servings. Access to the current...
Accessing the Diagnostics Information 4. The diagnostics information is displayed on the screen. The TS 80BEV system displays the diagnostic information using these instructions. 1. From the main menu screen, press the SETUP key in the upper left corner. Enter the password if required.
Enabling the Second Language Option 4. Press the box next to ENABLE SECOND LANGUAGE so that it is checked. The TS 80BEV system is capable of being programmed to display a second language. A key is added to the main screen which allows the user to switch from English to another language with just a touch.
Enabling the Dispense Instruction Screen 4. Press the box next to ENABLE DISPENSE INSTRUCTION SCREEN to check the box. In self-serve applications, you may find it helpful to have step-by-step instructions on operating the Touchscreen when drawing product. With enabling the Dispense Instruction Screen, the operator will go to the “next”...
6. To test the instruction screen, select the Enabling the Self Serve Mode flavor(s) and press the NEXT key in the upper right corner. Enabling the Self Serve Mode adds a command to “make selections” on the main screen. It also makes the SETUP key invisible (although it is still active in the upper left corner), disables the Timed Serving Size option, and also disables...
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3. Press the SETUP OPTIONS key. 5. Press the DONE key to return to the main screen. 4. Select ENABLE SELF SERVE MODE and 6. Ensure the “Make Selections” phrase also ENABLE DISPENSE INSTRUCTION appears above the flavor selections and that SCREEN by touching the box so the check the “NEXT”...
Updating and Creating Touchscreen Labels 2. Click the button of the desired file you wish to create with the altered labels. Updates for the TS 80BEV Touchscreen labels can be done from your computer using most graphics programs. They then can be saved to a Secure Digital (SD) Card and transferred directly to the Touchscreen itself.
SETUP key in the upper left corner. Enter the password if required. Uploading the Touchscreen Labels Updates for the TS 80BEV Touchscreen can be transferred from a Secure Digital (SD) Card directly to the Touchscreen itself. The card should contain three files: lang.bin, flavors.bin, and mixin.bin.
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7. Press the PROGRAM UPDATES key. 10. The screen will ask you to wait while it is updating. Depending on the content, this could take a few minutes. 8. Wait a few seconds and then press NEXT. NOTE: DO NOT TURN OFF THE TOUCHSCREEN OR REMOVE THE SD CARD WHILE THE PROGRAM IS UPDATING.
Reformatting the SD Card 4. Go back to My Computer and right click on the SD card drive. Select “Format” from the If the Touchscreen file upload fails, you may list. need to reformat the SD card. IMPORTANT: Reformatting the card will erase everything on the card so be sure to back up all the SD card files to a folder on your computer’s hard drive before proceeding.
DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the TS 80BEV are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.
The following schedule has been prepared as a reference for maintaining the wear items used with the TS 80BEV system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.
RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE The following maintenance tools are recommended utensils for TS 80BEV system cleaning procedures. These items are not included with the system but are available through your local Taylor Company distributor. Suitable alternatives for these Taylor maintenance items may be available through your distributor.
2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.
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