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Flavor Burst FB 80S-08 Manual

Frozen beverage system
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Flavor Burst
Frozen Beverage System
Model FB 80S-08
Model FB 80S-26
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
Phone: (317) 745-2952
Toll Free Number:
(800) 264-3528
Fax: (317) 745-2377

Table of Contents

Introduction.........................................................................................................1
Safety Precautions................................................................................................1
Parts Identification/Function....................................................................................3
Daily Opening Procedures....................................................................................18
Daily Closing Procedures.....................................................................................22
Replacing the Syrup Flavors.................................................................................26
Scheduled Maintenance.......................................................................................30
Equipment Setup................................................................................................46
Keypad Operations.............................................................................................60
Troubleshooting Guide........................................................................................66
Directory of Cleaning Procedures..........................................................................72
Parts Replacement Schedule................................................................................73
Recommended Maintenance Items Replacement Schedule........................................74
Alternate Parts and Kits by Freezer Model...............................................................74
Ordering/Service Information................................................................................75
WARRANTY
An installation and warranty form is provided with every FB 80S system, located inside the
FB 80S unit with this manual.
warranty and installation documents accompanying the unit before using this system. Any
questions or concerns regarding the warranty should be clarified upon delivery or
installation. For more information, contact your local authorized Flavor Burst™ distributor.
©2006 Flavor Burst Company
All Rights Reserved
It is important that the operator carefully review the
Reprinted in September
Printed in
The United States of America

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Summary of Contents for Flavor Burst FB 80S-08

  • Page 1: Table Of Contents

    Any questions or concerns regarding the warranty should be clarified upon delivery or installation. For more information, contact your local authorized Flavor Burst™ distributor. ©2006 Flavor Burst Company Reprinted in September...

  • Page 2: Introduction

    DO NOT put objects or fingers in and the FB 80S system. the door spout. Failure to follow this instruction may result in contaminated Flavor Burst™ syrup is stored within the product or personal injury from blade equipment cabinet in 1 gallon contact.
  • Page 3 DO NOT install the unit in an area where a water jet could be used, and do not use a water jet to clean or rinse the system. Failure to follow these instructions may result in serious electrical shock. NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a...

  • Page 4: Parts Identification/Function

    PARTS IDENTIFICATION/FUNCTIONS General System Overview (See Figure 1)
  • Page 5 Figure 1...
  • Page 6 Cabinet (See Figure 2)
  • Page 7 Figure 2...
  • Page 8 Blending Assembly and Related Parts (See Figure 3)
  • Page 9 Figure 3...
  • Page 10 Syrup Pump and Related Parts (See Figure 4)
  • Page 11 Figure 4...
  • Page 12 Sanitizer Pump and Related Parts (See Figure 5)
  • Page 13 Figure 5...
  • Page 14 Electronic Parts and Connections (See Figure 6)
  • Page 15 Figure 6...
  • Page 16 Spare Parts Kit (See Figure 7)
  • Page 17 Figure 7...

  • Page 19: Daily Opening Procedures

    2. Remove the Manifold cap and set it DAILY OPENING PROCEDURES on a sanitary tray. Spray the 9-Tube Assembly Manifold opening with NOTE: YOUR HANDS SHOULD BE approved sanitizer solution and allow it CLEANED AND SANITIZED BEFORE to sanitize for at least 1 minute. (See YOU PERFORM THE FOLLOWING Figure 8.) PROCEDURES.
  • Page 20 4. Place only the Blending Head portion 6. The following do not need to be in an approved sanitizer solution, sanitized on a daily basis as part of the keeping the Drive Motor above the daily opening procedures. However, water line. Press ROTOR FLUSH to inspect these areas and if necessary, sanitize the enclosed auger.
  • Page 21 Installing the Blending System 3. Close the bracket over the door post and behind the Blending Assembly. The Blending Head o-rings are wear (See Figure 15.) items and will need to be replaced periodically. Check for wear occasionally and always keep spares on hand in the Spare Parts Kit.
  • Page 22 These steps do not need to be performed as part of the daily opening procedures. The following is a list of areas to check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.

  • Page 23: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler DAILY CLOSING PROCEDURES until it unlocks and is able to slide out of the Blending Head syrup line opening. NOTE: YOUR HANDS SHOULD BE (See Figure 19.) CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES.
  • Page 24 5. Rotate the Blending Head locking 3. Place the 9-Tube Assembly in a collar until it unlocks from the Blending container to catch the sanitizer solution Adapter and remove the Blending Head during the Rotor Flush function. (See from the Adapter. (See Figure 22.) Figure 24.) Figure 22 Figure 24...
  • Page 25 5. Place only the Blending Head portion 7. Place the cap on the 9-Tube of the Assembly in a container of Assembly and hang it with Blending detergent water. Keep the Drive Motor Assembly the Accessory Hanging upright and just above the water line. Bracket to dry.
  • Page 26 9. The following do not need to be sanitized on a daily basis. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: (See Figure 30.) • 9-Tube Assembly Coupler • 9-Tube Assembly Tubes •...

  • Page 27: Replacing The Syrup Flavors

    3. Pull the tray forward and remove the REPLACING THE SYRUP FLAVORS syrup bag. (See Figure 31.) NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES. CONTACT THE LOCAL DISTRIBUTOR Figure 31 FOR RECOMMENDED SUPPLIES.
  • Page 28 6. Lifting up with the bag fitment, press 9. Make sure the syrup bag is settled the center pin of the bag fitment valve neatly into the tray, and then install the and gently press on the bag to release loaded tray into the cabinet.
  • Page 29 12. Connect the Syrup Bag Connector 15. Once syrup flows consistently from to the syrup bag fitment by sliding the the Blending Head, press OFF to Connector Head back, installing the complete the procedure. Connector fully onto the fitment, and then releasing the head to secure the NOTE: THE PUMP FLUSH FUNCTION connection.

  • Page 31: Scheduled Maintenance

    Phase 1: 9-Tube Assembly Cleaning SCHEDULED MAINTENANCE 1. Mix approved detergent with warm The following procedures are performed water according to manufacturer’s less frequently than daily or as needed. instructions. Also prepare approved sanitizer solution according to NOTE: YOUR HANDS SHOULD BE manufacturer’s instructions.
  • Page 32 4. Remove the Syrup Line Manifold from 7. Place the items in the approved the tube connector body, then remove sanitizer solution. Allow these items to the Duckbill Check Valve from the Syrup soak throughout the upcoming Line Manifold. (See Figure 45.) processes.
  • Page 33 9. Brush and clean the outer surfaces 12. Connect the Pump Flush Adapter to of the syrup bag fitment and the the Syrup Bag Connector. Slide the Connector with detergent water and a Connector head back revealing the single service towel. Then rinse and dry inner casing, and insert the Pump Flush the parts using clean water and single Adapter into the Connector.
  • Page 34 16. Once the Pump Flush process has 19. Remove the Syrup Line Manifold, completed, disconnect the Pump Flush the Duckbill Check Valve, and Coupler Adapter from the Syrup Bag Connector. Body from the sanitizer solution and (See Figure 53.) place on a sanitary tray to air dry. (See Figure 55.) Figure 53 Figure 55...
  • Page 35 22. Carefully align the pins of the Syrup 25. Remove the small black o-ring from Line Manifold with the Syrup Line the Blending Head. A small tool may be Connector and insert the end of the needed to remove it from the syrup line 9-Tube Assembly fully into the Coupler.
  • Page 36 28. Remove the o-ring from the Priming the Syrup System sanitizer solution and place it on a sanitary tray to dry. (See Figure 64.) Priming the syrups is necessary when first installing the flavors, after the Clean-In-Place procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and when changing flavors.
  • Page 37 Refilling the Sanitizer Tank The Sanitizer Tank system provides Figure 69 approved sanitizer solution to specific areas of the Flavor Burst system such NOTE: USE THE REMAINING as the Blending Head and syrup lines SANITIZER SOLUTION FOR MANUAL during certain functions. In order to...
  • Page 38 3. Remove the two black o-rings from NOTE: NO PRESSURE IS NEEDED IN the Blending Adapter. (See Figure 72.) THE TANK DURING NORMAL OPERATIONS. Cleaning the Blending Adapter The Blending Adapter does not require daily cleaning under normal operating conditions. Since the fitting is very tight, remove and install with the freezer door Figure 72 removed.
  • Page 39 6. Remove each component from the 10. Install the freezer door with the sanitizer solution and place them on a Blending Adapter attached to the sanitary tray to air dry. (See Figure 75.) freezer. Replacing Blending Head O-Ring The Blending Head o-ring is a wear item and will need to be replaced periodically.
  • Page 40 4. Place the 9-Tube Assembly in a 6. Place only the Blending Head portion container to catch the sanitizer solution of the Assembly in a container of during the Rotor Flush function. (See detergent water. Keep the Drive Motor Figure 81.) upright and just above the water line.
  • Page 41 9. Apply food-grade lube to the o-ring Area Under the Cabinet and place the o-ring into the Blending Head syrup line opening. A small tool may be used to ensure the o-ring is fully seated in the o-ring groove. (See Figure 86.) Figure 87 1.
  • Page 42 Inside of the Cabinet: Keypad Mounting Bracket: Figure 88 Figure 89 1. Loosen the Mounting Bracket hand 1. If necessary, disconnect the Syrup screws and remove the main plate. Bag Connectors from the bags and remove the syrup trays for better 2.
  • Page 43 Blending Assembly Mounting Bracket: 2. Rinse with a single service towel moistened with clean water. 3. Dry the Bracket and Casing with a dry single service towel. Spigot Switch and Switch Bracket: ELECTRICAL HAZARD: DO Figure 90 NOT IMMERSE OR USE AN EXCESSIVE AMOUNT OF WATER OR 1.
  • Page 44 9-Tube Assembly Syrup Lines Winterizing the Unit If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the FB 80S system as a precautionary practice to avoid damage or undesirable syrup build-up in the system.
  • Page 45 4. Repeat Steps 11-14 of the Clean-In- 6. Clean the Blending Assembly and Place procedure without sanitizer other parts for off-season storage solution in the tank until the syrup lines according to DAILY CLOSING are empty of sanitizer solution. It is not PROCEDURES and SCHEDULED necessary to perform step 15, but it is MAINTENANCE sections.

  • Page 47: Equipment Setup

    1. Ensure that the Blending Adapter EQUIPMENT SETUP has been sanitized according to instructions in the SCHEDULED NOTE: YOUR HANDS SHOULD BE MAINTENANCE section. Then lube and CLEANED AND SANITIZED BEFORE install both o-rings in their proper places YOU PERFORM THE FOLLOWING inside and outside of the Blending PROCEDURES.
  • Page 48 LEVER IS FULLY DEPRESSED WHEN THE DRAW HANDLE IS IN THE OPEN POSITION. (See Figure 102.) Figure 100 To activate the Flavor Burst system, a switch must be installed on the freezer draw-handle. Every FB 80S system Figure 102 ships with a standard Spigot Switch Assembly common to most freezers.
  • Page 49 (See The Keypad is the control unit for the Figure 105.) Flavor Burst system. Normal operating functions are performed using the Keypad and the freezer draw handle. The Keypad is attached to the freezer with the Keypad Mounting Bracket.
  • Page 50 3. Thoroughly clean and dry the face of 6. Adjust the angle of the Keypad by the freezer where the Bracket base will loosening the bottom hand knob of the be attached. (See Figure 108.) bracket and swinging the keypad upward.
  • Page 51 9-hole gasket on the coupler. (See The Sanitizer Tank system provides Figure 113.) approved sanitizer solution to specific areas of the Flavor Burst system such as the Blending Head and Syrup Lines during certain functions. In order to utilize these clean-in-place functions,...
  • Page 52 4. Remove the hand pump from the Sanitizing the Blending System Sanitizer Tank and fill the Tank with approved sanitizer solution. (See If the Blending Assembly is already Figure 118.) assembled, disconnect and sanitize each part according to instructions in the DAILY CLOSING PROCEDURES.
  • Page 53 4. Remove the Manifold cap. Then Installing the Blending System and spray the cap and the Manifold opening Mounting Bracket of the 9-Tube Assembly with approved sanitizer solution, allow it to sanitize for The Mounting Bracket stabilizes the at least 1 minute. (See Figure 122.) Blending Assembly on the freezer.
  • Page 54 2. Rotate the back latch bracket so that 5. Swing the back latch bracket down to it is perpendicular to the front bracket. close the bracket behind the Blending This is the “open” position. (See Assembly and around the door post. Figure 126.) (See Figure 129.) Figure 126...
  • Page 55 Mounting the 9-Tube Assembly 4. Remove the protective adhesive tape Casing from the Casing and mount the Casing to the desired area on the freezer. The 9-Tube Assembly Casing should be (See Figure 133.) mounted on the side of the freezer so that it is level horizontally.
  • Page 56 7. Close the Casing, and press all along 3. Clean, rinse and dry thoroughly the the connection to secure. (See area on which the Bracket will be Figure 136.) mounted using detergent water, clean water, and single service towels. (See Figure 137.) Figure 136 Figure 137...
  • Page 57 6. The 9-Tube Assembly slides into the Electrical Connections and Power Up smaller slot on the Bracket so that the coupler casing is above the bracket and The electrical connections for the FB the syrup tubes hang below. (See 80S are located on the Electronics Figure 140.) Board at the upper back of the unit.
  • Page 58 3. Connect the power cord to the port Clean-In-Place (CIP) Procedure on the Electronics Board. (See Figure 144.) Perform the Clean-In-Place procedure as instructed in the SCHEDULED MAINTENANCE section. The Clean-In- Place procedure must be done during the initial setup of the FB 80S and before installing the new syrups.
  • Page 59 3. Select the syrup flavor you wish to use, then place the bag on the table with 7. Holding the fitment in place, raise the the fitment up and remove the dust cap. open end of the tray and flip the tray (See Figure 148.) right side up.
  • Page 60 10. Using a spray bottle of approved 13. Place a container under the sanitizer solution, spray the syrup bag Blending Head to catch sanitizer fitment and the Syrup Bag Connector. solution and/or fresh product to be Allow these parts to sanitize for at least dispensed and press PUMP FLUSH to 1 minute.

  • Page 61: Keypad Operations

    the cabinet are numbered accordingly KEYPAD OPERATIONS so that the operator knows which number operates which flavor. These NOTE: YOUR HANDS SHOULD BE numbers are used in selecting flavor(s) CLEANED AND SANITIZED BEFORE for each product drawn and also for YOU PERFORM THE FOLLOWING selecting a particular pump or syrup line PROCEDURES.
  • Page 62 INCREASE or DECREASE. This feature allows the operator to keep The higher the number, the more syrup count of the servings of Flavor Burst™ the system will dispense in a serving. products. The count is always See the section on ‘Adjusting the Flavor accumulative such as the odometer on Level’...
  • Page 63 2. Touch the #1 key on the keypad and 5. Touch the #4 key and record as your read the SYRUP OUTPUT level bar fourth number from the right. (See graph. Write down the level value 1-0 Figure 163.) as your first number on the right. 10 on the bar graph represents 0.
  • Page 64 Dispensing Flavor Burst Product 3. When you have drawn the desired amount of product, return the draw More than one flavor can be selected for handle to the closed position. (See a multi-flavored serving. Simply select Figure 166.) all the flavors desired in the single serving and draw the product as usual.
  • Page 65 Adjusting the Flavor Level 4. Determine if the serving needs more or less syrup and adjust according to the To produce the best Flavor Burst™ following instructions. (See Figure 170.) serving, the flavor output must be adjusted to the proper level. Each Flavor Burst™...
  • Page 66 Adjusting Multi-Flavored Timing 4. Select the multiple flavors by touching the keys (1-8) and draw a When using the multi-flavored function serving from the freezer. (See Figure (i.e. when more than one flavor is 172.) selected for a single serving), the timing of the changes between flavors can be adjusted using the Keypad.

  • Page 73: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the FB 80S are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.

  • Page 74: Parts Replacement Schedule

    Spare Parts Kit for easy access. Every 3 Every 6 Part No. Part Description Annually months months FLAVOR BURST COMPONENTS Inspect and replace Minimum ADPT 104R-A Blending Adapter with if necessary O-rings RUB 632 Blending Adapter Lower...

  • Page 75: Recommended Maintenance Items Replacement Schedule

    THE MIS 3160 MAINTENANCE KIT FROM THE FLAVOR BURST COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers.

  • Page 76: Ordering/Service Information

    2. Serial Number _______________________________________________________ 3. Voltage _____________________________________________________________ 4. Maximum Fuse Size ________ Amps 5. Minimum Wire Ampacity _____ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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