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Flavor Burst TS 44SS Manual

Soft serve system
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®
Flavor Burst
Soft Serve System
Model TS 44SS
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 44SS system, located inside the TS 44SS
unit with this manual. It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
®
authorized Flavor Burst
distributor.
©2014 Flavor Burst Company
Printed in January
Printed in
All Rights Reserved
The United States of America

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Summary of Contents for Flavor Burst TS 44SS

  • Page 1 Warranty An installation and warranty form is provided with every TS 44SS system, located inside the TS 44SS unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Precautions and Procedure Notes….…………….………..……..….…………..3 Introduction……………………………...………………………………………….………….4 Parts Identification/Function……...……………………….……..…..……….……..….…..5 Daily Opening Procedures……..………………………….…….…..…….………..……...22 Sanitizing the Injector System……………………………….……………...…..…22 Assembling the Injector Assembly………………...…………………………..…23 Installing the Injector System………………………………….……………...…..23 Other items to check during opening procedures……………………………….…24 Daily Closing Procedures………………………………………….……………….………26 Removing the Injector System…………………………………...…………..…...26 Disassembling the Injector Assembly………………………………………..……27 Sanitizing the Injector System…………………………………..…………..…..27 Replacing the Syrup Flavors…………...…………………………..…….………...……...30...
  • Page 3 Power Connections and Power Up……………………………………….…..…62 Installing Flavors and Priming Syrup Lines………………………...……….…...…63 Touchscreen Operations…………...…….……………………………………..……...…66 Calibrating the Touchscreen……………..….…………………………………….…66 Enabling the TS 44SS System….………………………………………………..…67 Testing the TS 44SS System…………..…………………..……………...…..…69 Draw Modes Options….………………………………………………………...…….70 Enabling the Standard Manual Draw Mode…………......…71 Dispensing Product – Standard Manual Draw Mode……………….…..…72 Enabling the Timed Serving Size Draw Mode………..…………………..73...

  • Page 4: Safety Precautions And Procedure Notes

    The TS 44SS cabinet system must be NOTE: Inspect all wear items during placed on a level surface capable of supporting procedures and replace if necessary.

  • Page 5: Introduction

    We urge you to follow these instructions carefully and maintain strict sanitary practices in your daily operating routine. The TS 44SS series system is an add-on to a soft serve freezer designed to inject concentrated flavorings throughout the base product as it is dispensed. Dispensing Flavor Burst product is very simple.

  • Page 6: Parts Identification/Function

    PARTS IDENTIFICATION/FUNCTIONS General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCHSCREEN ASSEMBLY Flavor Burst unit command center. 805SS/SS ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424TS INJECTOR ASSEMBLY Injects syrups into the product.
  • Page 7 General System Overview...
  • Page 8 Figure 1 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. Holds tray support brackets and panel CAB 135R-A RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, FAS 2024 8-32 X 1/4 PAN HEAD secures sides.
  • Page 9 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper. FAS 2040 6-32 X 1/4" TAPPING SCREW Secures tray support bracket to side panels. CAB 135L-A LEFT SIDE PANEL Holds support brackets and panel brackets. Splits &...
  • Page 10 Injector Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJECTOR ASSEMBLY WITH SYRUP INJ 424TS Transports and injects syrup into product. LINES, ADAPTER, & BRACKET Connects flavor line to inject syrups into INJ 422 INJECTOR HEAD ASSEMBLY product.
  • Page 11 Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION CROWN ADAPTER WITH ADPT 8750-A Attaches Injector Assembly to freezer door. O-RINGS Creates tension to secure adapter to freezer RUB 659 TAYLOR ADAPTER O-RING 8750 1 ea. door. CROWN ADAPTER WITOUT ADPT 8750 1 ea.
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  • Page 13 Injector Assembly and Related Parts Figure 3...
  • Page 14 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SOFT SERVE SYRUP PUMP lines. PERISTALTIC SYRUP PUMP – Pumps syrup from flavor bags to flavor SYR 307 1 ea. SOFT SERVE lines.
  • Page 15 Syrup Pump and Related Parts Figure 4...
  • Page 16 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 17 Sanitizer Pump and Related Parts Figure 5...
  • Page 18 1 ea. Activates “B” rotor and switch connections. ELE 803 CONNECTOR ELE 805 TOUCHSCREEN SUB-ASSEMBLY 1 ea. Control center for the Flavor Burst system. MALE TO MALE 48” SWITCH EXTENSION ELE 525M 1 ea. Connects Touchscreen to the freezer switch. TOUCHSCREEN CONTROLLER CABLE 1 ea.
  • Page 19 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 806 POWER SUPPLY Main power supply. FAS 2024 8-32 X 1/4 PAN HEAD SCREW Secures power supply to the base panel. MIS 3166 CLOSURE PLUG Closes up extra openings. FAS 2008 4-40 X 3/8"...
  • Page 20 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION Houses extra spare parts and wear SPR 5800A SPARE PARTS KIT – SOFT SERVE items. Rotates product for even syrup INJ 321 GEAR CARTRIDGE distribution. Provides sealed cavity and prevents RUB 601 9-POS DUCKBILL CHECK VALVE syrup leakage.
  • Page 21 Spare Parts Kit Figure 7...
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  • Page 23: Daily Opening Procedures

    4. Remove the Manifold cap and set it on a DAILY OPENING PROCEDURES sanitary tray. Spray the Syrup Line Manifold opening with approved sanitizer NOTE: PERFORM THE FOLLOWING solution and allow it to sanitize for at least 1 PROCEDURES FOR EACH INJECTOR minute.

  • Page 24: Assembling The Injector Assembly

    Assembling the Injector Assembly Installing the Injector System The two Injector Head o-rings and the Gear 1. Hang the Suspension Bracket with the Cartridge are wear items and will need to be Injector Assembly on the door post. replaced periodically. Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit.

  • Page 25: Other Items To Check During Opening Procedures

    These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.
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  • Page 27: Daily Closing Procedures

    3. Disconnect the Drive Motor cable from the DAILY CLOSING PROCEDURES Drive Motor. NOTE: PERFORM THE FOLLOWING PROCEDURES FOR EACH INJECTOR ASSEMBLY. Removing the Injector System Follow these instructions to remove the Injector System from the freezer during closing. 1. With a container under the dispensing 4.

  • Page 28: Disassembling The Injector Assembly

    Disassembling the Injector Assembly Sanitizing the Injector System 1. Rotate the Drive Motor to unlock and 1. Mix approved detergent with warm water according to manufacturer’s instructions. remove the Drive Motor from the Drive Assembly Gear Box. Also prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 29 5. When the Drive Assembly Gear Box has 8. Spray the Syrup Line Manifold opening with soaked for at least 5 minutes, brush and approved sanitizer solution. Allow it to clean all exposed surfaces and openings sanitize for at least 1 minute. with detergent water and rinse thoroughly.
  • Page 30 12. The following do not need to be sanitized on a daily basis. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section:  9-Tube Assembly Coupler  9-Tube Assembly Tubes  Spout Adapter (clean according to instructions when freezer door has been removed)

  • Page 31: Replacing The Syrup Flavors

    5. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: BE SURE TO PLACE A CONTAINER the syrup as directed on the label. UNDER THE INJECTOR HEAD TO CATCH THE PRODUCT AND SANITIZER SOLUTION.
  • Page 32 9. Place the tray up-side-down over the bag 12. Once the Water / Syrup Flush process has and pull the fitment into the tray opening as completed, disconnect the Pump Flush shown. The grooves of the bag fitment nozzle from the Syrup Bag Connector. should slide into the tray opening.
  • Page 33 15. Attach the cleaned Syrup Bag Adapter to 19. Prime the syrup lines of the new flavors. the bag fitment. The notch of the black From the Touchscreen main menu, press collar must settle into one of the grooves on the SETUP key in the upper left corner.
  • Page 34 22. The system is now in the Prime Syrup 26. Repeat Steps 19-24 for each syrup line that function mode. needs to be primed. 27. When all the syrup lines with replaced flavors have been primed, press the INJECTOR FLUSH key to clean the Injector Head.

  • Page 35: Scheduled Maintenance

    3. Remove each Coupler Body by rotating and SCHEDULED MAINTENANCE unlocking them from the Coupler Bases. NOTE: THE FOLLOWING PROCEDURES ARE PERFORMED LESS FREQUENTLY THAN DAILY OR AS NEEDED. Clean-In-Place (CIP) Procedure The Clean-In-Place procedure should be performed every 30 days to ensure that the syrup passageways are free of any product crystallization.

  • Page 36: Cip - Phase 2: Syrup System Cleaning

    6. Brush and clean the Syrup Line Manifolds, CIP - Phase 2: Syrup System Cleaning Manifold caps, Duckbill Check Valves, and Coupler Bodies with detergent water. Be NOTE: THE FOLLOWING CLEAN-IN-PLACE sure that each of the 9 individual check PROCEDURE (STEPS 8-31) SHOULD BE valves is cleaned thoroughly by brushing COMPLETED CONSECUTIVELY, BEGINNING through each valve opening.
  • Page 37 11. Place a container on level with or below the 15. Remove the Adapter from the sanitizer sanitizer tank. Find the Pump Flush solution and place it in a sanitary tray to dry. Adapter beneath the bottom syrup tray and attach the Syrup Bag Adapter to the connector fitment over the container.
  • Page 38 19. From the Touchscreen main menu, press 23. The next screen will remind you to connect the SETUP key in the upper left corner. the Pump Flush Adapter (or Flush Line) to Enter the password if required. the flavor connector, which you should have already done in Step 18.

  • Page 39: Cip - Phase 3: Reassembly

    26. Once the Water / Syrup Flush process has CIP - Phase 3: Reassembly completed the full 15 minute flush, press BACK to return to the menu screen. 32. Attach a Syrup Bag Adapter to each soft serve syrup bag (trays 1-4). The notch of the black collar must settle into one of the grooves on the fitment in order to secure the connection.
  • Page 40 35. Remove the Syrup Line Manifolds, Manifold 39. Push the Coupler Nut into the Coupler Body caps, the Duckbill Check Valves, and of each assembly and rotate the Coupler Coupler Bodies from the sanitizer solution Body until motion stops to secure. and place on a sanitary tray to air dry.

  • Page 41: Priming The Syrup System

    Priming the Syrup System 4. The system is now in the Prime Syrup function mode. Priming the syrups is necessary when first installing the flavors, after the Clean-In-Place procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and when changing flavors.

  • Page 42: Refilling The Sanitizer Tank

    6. Once syrup flows consistently from the Refilling the Sanitizer Tank Injector Head, press the flavor key again to complete the procedure. The Sanitizer Tank system provides approved sanitizer solution to specific areas of the Flavor ® Burst system such as the Injector Head and 7.

  • Page 43: Cleaning The Spout Adapter

    Cleaning the Spout Adapter 4. Brush and clean the parts with detergent water, and rinse thoroughly. The Spout Adapter does not require daily cleaning under normal operating conditions. Since the fitting is very tight, install the Adapter with the freezer door removed. Therefore, clean only as needed or when disassembling the freezer door for cleaning (approximately every 2 weeks).

  • Page 44: Replacing Injector Head O-Rings

    7. Lube the black o-rings and install them in Replacing Injector Head O-Rings their respective positions on the Adapter. The Injector Head o-rings are wear items and will need to be replaced periodically. Always keep spares of these items on hand in the Spare Parts Kit for replacement.

  • Page 45: Miscellaneous Cleaning Procedures

    5. Remove the o-rings and Injector Head and Miscellaneous Cleaning Procedures place them on a sanitary tray to dry. The following parts of the TS 44SS do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions.

  • Page 46: Inside The Cabinet

    Inside of the Cabinet Injector Assembly Suspension Bracket 1. If necessary, disconnect the Syrup Bag 1. Remove the Bracket from the Injector / Connectors from the bags and remove the Injector Assembly and disassemble it. syrup trays for easier access. 2.

  • Page 47: Winterizing The Unit

    4. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the TS 44SS system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 48 8. Press the WATER/SYRUP FLUSH key. 12. With a container under the spout, press the START / STOP key and allow syrup line to clear the sanitizer solution. 9. Beginning with tray #1, connect the Pump Flush Adapter to the syrup line. 13.
  • Page 49 16. Press DONE to return to the main menu. 17. Repeat Steps 6-16 for syrup lines #5-8. 18. Return the Pump Flush Adapter to the position under the trays. 19. Ensure the Injector Assembly and other parts are cleaned for off-season storage according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections.
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  • Page 51: Equipment Setup

    Installing the Spout Adapter 5. Repeat Steps 1-4 to install the Spout Adapter on the other freezer. Every TS 44SS system ships with a standard Injector Adapter common to most freezers. Installing the Touchscreen and Mounting However, additional adapters are available for Bracket use with other models &...
  • Page 52 3. Use the ampule provided to prime the area 5. Unscrew the hand knobs from the bracket within the markings before mounting the plate and remove the Touchscreen Touchscreen bracket. Assembly, allowing the bottom plate to remain on the freezer. Allow the bottom plate adhesive to cure for 24 hours.

  • Page 53: Intalling And Connecting The Spigot Switch

    Connect the plug integrated (internal) switches to power the to the Spigot Switch jack and ensure the TS 44SS system. The integrated switch port is connection is fully engaged. typically located under the front panel rim of the freezer.

  • Page 54: Sanitizing The Injector System

    Sanitizing the Injector System Assembling the Injector Assembly If the Injector Assemblies are already Perform the following procedure for each assembled, disassemble them according to Injector Assembly. instructions in the DAILY CLOSING PROCEDURES. 1. Place the Gear Cartridge into the Drive Assembly Gear Box so that the gear teeth 1.

  • Page 55: Recommended Mounting Positions For The Injector System

    Recommended Mounting Positions for the (B) When installing on separate freezers, install Injector System each 9-Tube Assembly on the side of the freezer with the INTAKE vents, with the rest The Suspension Bracket helps stabilize the of the Injector Assembly on the opposite Injector Assembly on the freezer.

  • Page 56: Installing The Injector System And Suspension Bracket

    Installing the Injector System and 3. Hang the Suspension Bracket on the lower Suspension Bracket door post and install the Injector Assembly on the preferred side of the freezer. Install 1. Determine how the Injector Assembly will be the Injector Head locking ring fully over the positioned on the freezer.

  • Page 57: Mounting The Tube / Cable Casing Assemblies

    Assemblies Injector Assembly in a level position. The TS 44SS includes three stainless steel casing assemblies. Two of them house and hold the 9-Tube Assembly level with each Injector Assembly. The other Casing is for channeling the Touchscreen power cord to the back of the unit and out of the way.
  • Page 58 3. Swing the Casing cover outward. 8. Repeat Steps 1-6 to install the third Casing Assembly next to the Touchscreen, near the top of the freezer to channel the Touchscreen electrical cable to the back of the unit. Tuck the any hanging cables behind the edge of the casing so that they are not in the way.

  • Page 59: Connecting The Unit Syrup Lines

    Connecting the Unit Syrup Lines 3. Ensure the 9-hole gasket is placed between the Extension and 9-Tube Lead coupler Each syrup line Lead attached at the lower pins. The gasket must be in place to seal back of the cabinet connects 4 bags of syrup to the connection and prevent leakage.
  • Page 60 6. Removed the dust cab from the other end of 8. Align the coupler pins of the 9-Tube the 9-Tube Extension. Slide the coupler Extension with the coupler pins of the casing back to expose the Extension appropriate 9-Tube Assembly. coupler.
  • Page 61 10. Remove the dust cap from a 9-Tube Lead 12. Align the coupler pins of the Lead with the not using the Extension. Slide the coupler appropriate 9-Tube Assembly coupler pins casing toward the unit to expose the lead and connect the assemblies. line coupler.

  • Page 62: Installing And Filling The Sanitizer Tank

    Installing & Filling the Sanitizer Tank 4. Remove the hand pump from the Sanitizer Tank and fill the Tank with approved The Sanitizer Tank system provides approved sanitizer solution. sanitizer solution to specific areas of the Flavor ® Burst system such as the Injector Head and Syrup Lines during certain functions.

  • Page 63: Power Connections And Power Up

    Once the connections have been made and the unit is turned on, the TS 44SS can remain on during normal operations from day to day. It does not need to be turned off unless it is being serviced or moved, or unless it is not used for a long period of time.

  • Page 64: Installing Flavors And Priming Syrup Lines

    Installing Flavors and Priming Syrup Lines 5. Select a numbered tray to correspond with the flavor you have chosen. Each flavor for the TS 44SS system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions 6.
  • Page 65 SCHEDULED MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the TS 44SS to ensure all the parts and syrup lines are sanitized and ready for use. 12. After the Clean-In-Place procedure, the syrup lines will be filled with sanitizer solution.
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  • Page 67: Touchscreen Operations

    Touchscreen can even be programmed for different languages. The TS 44SS system is simple to use with the Touchscreen selection of flavors. More than one flavor can be selected for each serving.

  • Page 68: Enabling The Ts 44Ss System

    1. Ensure the TS 44SS system and the freezer are connected to a power source and turned on. Ensure syrup flavor bags are in all 8 trays and soft serve product is ready to 5.
  • Page 69 5. Enter the PASSCODE #3141. 8. Press the SETUP SECOND UNIT key. 9. On the “Initial Unit Setup Powered by the 6. Read the instructions on the Pre-Setup P3 Cable Connector” screen , ensure all Verification screens (press Next to see more rules).

  • Page 70: Testing The Ts 44Ss System

    11. On the “Initial Unit Setup Powered by the Testing the TS 44SS System P2 Cable Connector” screen, check the box under the A column in the “1-4” row. Press Once the system is enabled to dispense flavors, the box to select it. Also, select the box in test each pump to ensure they all dispense the B column in the “5-8”...

  • Page 71: Draw Modes Options

    Draw Mode Options Move the draw handle to the open position to dispense product. Ensure the TS 44SS The TS 44SS system can be set for three operates properly with all four syrup lines different draw modes. With the TS 44SS dispensing in succession.

  • Page 72: Enabling The Standard Manual Draw Mode

    Enabling the Standard Manual Draw Mode 4. Ensure the boxes next to ENABLED TIMED SERVING SIZE and ENABLE AUTO Standard manual draw mode allows the DISPENSE MODE are deselected. If there operator to dispense product with flavor for as is a check in the box, press the box to long as the draw handle is in the open position.

  • Page 73: Dispensing Product - Standard Manual Draw Mode

    Dispensing Product – Standard Manual 4. Move the draw handle into the “closed” Draw Mode position when the desired amount of product is drawn. Flavor flow will Standard manual draw mode allows the automatically cease in the closed position. operator to dispense product with flavors for as long as the draw handle is in the open position.

  • Page 74: Enabling The Timed Serving Size Draw Mode

    6. If no flavor is desired (i.e. – to draw vanilla), 3. Ensure the box next to ENABLED TIMED simply deselect any selected flavor entry by SERVING SIZE is selected. Touch the box pressing it and draw a serving. to select it. Enabling the Timed Serving Size Draw Mode Timed serving size draw mode alerts the operator to finish a serving according to the size...

  • Page 75: Dispensing Product - Timed Serving Size Draw Mode

    Dispensing Product – Timed Serving Size 3. Select the desired flavor(s) from the Draw Mode Touchscreen. With the timed serving size draw mode, the flavors selected will automatically shut off after the draw handle is open to dispense for a preset time and a beep alerts the operator to close the draw handle.

  • Page 76: Setting Serving Size Timing

    Touchscreen. Setting the serving size timing is only necessary when the TS 44SS system is set to run based on serving size (see “Serving Mode Options”). Ensure that the freezer is set to the desired product flow rate according to the freezer NOTE: IF NO “INJECTOR FLUSH”...
  • Page 77 4. Press the SPOUT A MAINTENANCE key 7. Then assign the appropriate length of time the “<” and “>”keys in the second box. (or SPOUT B MAINTENANCE if you wish to set serving times for the spout to the right). Assign timing for each size.

  • Page 78: Adjusting The End Of Serving Delay Timing

    Adjusting the End of Serving Delay Timing 4. Under END OF SERVING DELAY, use the “<” and “>”to increase or decrease the When the system is in the Timed Serving Size timing between the syrup shut-off and the or Auto Dispense Mode, the syrup pump shuts serving size alarm (or automatic product off moments before the serving size alarm shut-off).

  • Page 79: Assigning Flavors To The Menu

    5. Press the “<” and “>”keys beside the Assigning Flavors to the Menu second box of flavor names until the correct The TS 44SS Touchscreen is preset with a list flavor appears for syrup located in tray 1. of available flavors that need to be changed to coordinate with syrups currently in the trays.

  • Page 80: Adjusting Flavor Dispense Rate

    Fortunately, the TS 44SS system is adjustable for both flow and taste at any time. 1. From the main menu screen, press the SETUP key in the upper left corner.

  • Page 81: Adjusting Alternating Flavor Timing

    Adjusting Alternating Flavor Timing layers. A lower number decreases the timing, creating more narrow layers. The TS 44SS is able to inject more than one flavor in a single serving with one smooth drawing motion simply by selecting multiple flavors from the Touchscreen. Each flavor will...

  • Page 82: Enabling The Injector Flush Feature

    5. Press DONE to return to the main screen. 2. Press the SPOUT A MAINTENANCE key (or SPOUT B MAINTENANCE if enabling the Injector Flush on Spout B). 6. Repeat these instructions to set up the dispense rate for the other spout. 7.

  • Page 83: Accessing The Water / Syrup Flush Mode

    6. Select Spout A (or Spout B) to verify the 2. Press SPOUT A MAINTENANCE (or Injector Flush key appears above the list of SPOUT B MAINTENANCE if flushing syrup flavors. lines attached to Spout B). 7. Hold a container under the dispensing spout and press INJECTOR FLUSH.

  • Page 84: Accessing The Prime Syrup Pump Mode

    Accessing the Prime Syrup Pump Mode 4. Place a container under the Injector Head spout. Select the flavor / pump for priming When switching out one syrup bag for another and syrup will begin to flow. Press the key flavor in the same tray, it is necessary to clean again to stop the syrup flow.

  • Page 85: Enabling Pass Code Feature

    Enabling the Pass Code Feature 4. Check the PASSCODE ENABLE box to protect the Touchscreen settings with a The TS 44SS system can be set with a pass pass code. code to protect access and changes to the other Touchscreen settings. When enabled,...

  • Page 86: Accessing And Resetting The Serving Count

    4. The number of servings dispensed from the spout selected is displayed in the center of The TS 44SS system is set to keep track of the the screen. This number represents the total number of servings. Access to the current...

  • Page 87: Accessing The Diagnostics Information

    Accessing the Diagnostics Information 4. The diagnostics information is displayed on the screen. The TS 44SS system displays the diagnostic information using these instructions. 1. From the main menu screen, press the SETUP key in the upper left corner. Enter the password if required.

  • Page 88: Enabling The Second Language Option

    Enabling the Second Language Option 4. Press the box next to ENABLE SECOND LANGUAGE so that it is checked. The TS 44SS system is capable of being programmed to display a second language. A key is added to the main screen which allows the user to switch from English to another language with just a touch.

  • Page 89: Enabling The Dispense Instruction Screen

    Enabling the Dispense Instruction Screen 4. Press the box next to ENABLE DISPENSE INSTRUCTION SCREEN to check the box. In self-serve applications, you may find it helpful to have step-by-step instructions on operating the Touchscreen when drawing product. With enabling the Dispense Instruction Screen, the operator will go to the “next”...

  • Page 90: Enabling The Self Serve Mode

    7. To test the instruction screen, select a spout Enabling the Self Serve Mode A or B. Enabling the Self Serve Mode adds a command to “make selections” on the main screen. It also makes the SETUP key invisible (although it is still active in the upper left corner), disables the Timed Serving Size option, and also disables the Injector Flush option.
  • Page 91 3. Press SPOUT A SETUP OPTIONS (or 6. If desired, repeat these instructions to SPOUT B SETUP OPTIONS). enable the Dispense Instruction Screen for the other spout. 7. To test the instruction screen, select a spout A or B. 4. Select ENABLE SELF SERVE MODE and also ENABLE DISPENSE INSTRUCTION SCREEN by touching the box so the check mark appears.

  • Page 92: Updating And Creating Touchscreen Labels

    3. Find the directory and select all of the labels you wish to import into the Touchscreen. Press “Open”. Updates for the TS 44SS Touchscreen labels can be done by using most computer graphics programs, such as Photoshop, Paint Shop Pro, or Corel.

  • Page 93: Uploading The Touchscreen Labels

    Uploading the Touchscreen Labels 4. From the main menu screen, press the SETUP key in the upper left corner. Enter Updates for the TS 44SS Touchscreen can be the password if required. transferred from a Secure Digital (SD) Card directly to the Touchscreen itself. The card should contain three files: lang.bin, flavors.bin,...
  • Page 94 7. Wait a few seconds and then press NEXT. 10. The screen will show how many items were updated. Press CONTINUE. If it shows 0, then there was an error. Ensure the SD card lock switch is in the locked position. NOTE: IF THERE IS NO “NEXT”...

  • Page 95: Reformatting The Sd Card

    Reformatting the SD Card 4. Go back to My Computer and right click on the SD card drive. Select “Format” from the If the Touchscreen file upload fails, you may list. need to reformat the SD card. IMPORTANT: Reformatting the card will erase everything on the card so be sure to back up all the SD card files to a folder on your computer’s hard drive before proceeding.
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  • Page 97: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the TS 44SS are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.

  • Page 98: Parts Replacement Schedule

    The following schedule has been prepared as a reference for maintaining the wear items used with the TS 44SS system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.

  • Page 99: Recommended Maintenance Items Replacement Schedule

    COMPANY. ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online www.flavorburst.com...

  • Page 100: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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