Flavor Burst TS 80SS Manual

Soft serve system
Table of Contents

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®
Flavor Burst
Soft Serve System
Model TS 80SS
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support, contact one
of our qualified distributors.
Warranty
An installation and warranty form is provided with every TS 80SS system, located inside the TS 80SS
unit with this manual. It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
®
authorized Flavor Burst
distributor.
©2014 Flavor Burst Company
Printed in January
Printed in
All Rights Reserved
The United States of America

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Summary of Contents for Flavor Burst TS 80SS

  • Page 1 Warranty An installation and warranty form is provided with every TS 80SS system, located inside the TS 80SS unit with this manual. It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system. Any questions or concerns regarding the warranty should be clarified upon delivery or installation.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction……………………………...………………………………………….………….4 Safety Precautions……………………………..…………….………..……..….…………..4 Parts Identification/Function……...……………………….……..…..……….……..….…..5 Daily Opening Procedures……..………………………….…….…..…….………..……...22 Sanitizing the Injector System……………………………….………………..…...…22 Assembling the Injector Assembly………………...……………………………...…23 Installing the Injector System………………………………….………………...…...24 Other items to check during opening procedures……………………………….…24 Daily Closing Procedures………………………………………….……………….………26 Removing the Injector System…………………………………...……………...…...26 Disassembling the Injector Assembly………………………………………….……27 Sanitizing the Injector System…………………………………..……………...…..27 Replacing the Syrup Flavors…………...…………………………..…….………...……...30 Scheduled Maintenance…………...……………………………….…….………...…...….34...
  • Page 3 Power Connections and Power Up……………………………………….…..…59 Installing Flavors and Priming Syrup Lines………………………...……….…...…60 Touchscreen Operations…………...…….……………………………………..……...…62 Calibrating the Touchscreen……………..….…………………………………….…62 Enabling the TS 80SS System………………………………….……………….…63 Testing the TS 80SS System………………………..………….………..…...…65 Draw Mode Options………………………………………………….………...…….66 Enabling the Standard Manual Draw Mode…………......…67 Dispensing Product – Standard Manual Draw Mode……………….…..…68 Enabling the Timed Serving Size Draw Mode…………………………….69...
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  • Page 5: Introduction

    Failure to follow this practices in your daily operating routine. instruction may result in electrocution. The TS 80SS series system is an add-on to a DO NOT operate the system with larger soft serve freezer designed to inject concentrated flavorings throughout soft serve fuses than specified on the system data label.
  • Page 6: Parts Identification/Function

    General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 805A TOUCHSCREEN ASSEMBLY Flavor Burst unit command center. ELE 434 POWER CABLE Supplies the electronics board with power. INJ 424TS INJECTOR ASSEMBLY Injects syrups into the product.
  • Page 7 General System Overview Figure 1...
  • Page 8 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Houses microprocessor and electronics. Holds tray support brackets and panel CAB 135R-A RIGHT SIDE PANEL brackets. CAB 145 TRAY SUPPORT BRACKET Supports flavoring trays. Fastens panel brackets to divider panel, FAS 2024 8-32 X 1/4 PAN HEAD secures sides.
  • Page 9 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION 1/4" X 1/4" BLKHD (PUSH-TO- FIX 1033 Connects Sanitizer Tank tube to the unit. CONNECT) Transports sanitizer solution from tank to TUB 803 TUBING-PER FOOT pump. Attaches the bottom of the inner and side CAB 133 BASE PANEL panels.
  • Page 10 Injector Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJECTOR ASSEMBLY WITH SYRUP INJ 424TS Transports and blends syrup into product. LINES, ADAPTER, & BRACKET Connects flavor line to inject syrups into INJ 422 INJECTOR HEAD ASSEMBLY product.
  • Page 11 Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
  • Page 12 PAGE INTENTIONALLY LEFT BLANK...
  • Page 13 Injector Assembly and Related Parts Figure 3...
  • Page 14 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION Pumps syrup from flavor bags to flavor SOFT SERVE SYRUP PUMP lines. Pumps syrup from flavor bags to flavor SYR 307 PERISTALTIC SYRUP PUMP 1 ea. lines.
  • Page 15 Syrup Pump and Related Parts Figure 4...
  • Page 16 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 17 Sanitizer Pump and Related Parts Figure 5...
  • Page 18 ELE 506TS TOUCHSCREEN ROTOR CABLE ASSEMBLY 1 ea. Connects the drive motor to Touchscreen. ELE 805 TOUCHSCREEN SUB-ASSEMBLY 1 ea. Control center for the Flavor Burst system. TOUCHSCREEN CONTROLLER CABLE ELE 215TS 1 ea. Activates the rotor and switch connections.
  • Page 19 Electronic Parts and Connections Figure 6...
  • Page 20 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION Houses extra spare parts and wear SPR 5800A SPARE PARTS KIT – SOFT SERVE items. Rotates product for even syrup INJ 321 GEAR CARTRIDGE distribution. Provides sealed cavity and prevents RUB 601 9-POS DUCKBILL CHECK VALVE syrup leakage.
  • Page 21 Spare Parts Kit Figure 7...
  • Page 22 PAGE INTENTIONALLY LEFT BLANK...
  • Page 23: Daily Opening Procedures

    3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
  • Page 24: Assembling The Injector Assembly

    6. The following do not need to be sanitized on Assembling the Injector Assembly a daily basis as part of the daily opening procedures. However, inspect these areas The two Injector Head o-rings and the Gear and if necessary, clean according to Cartridge are wear items and will need to be instructions in the SCHEDULED replaced periodically.
  • Page 25: Installing The Injector System

    These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.
  • Page 26 PAGE INTENTIONALLY LEFT BLANK...
  • Page 27: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Injector Head syrup line opening. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
  • Page 28: Disassembling The Injector Assembly

    Disassembling the Injector Assembly Sanitizing the Injector System 1. Rotate the Drive Motor to unlock and 1. Mix approved detergent with warm water according to manufacturer’s instructions. remove the Drive Motor from the Drive Assembly Gear Box. Also prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 29 5. When the Drive Assembly Gear Box has 8. Spray the Syrup Line Manifold opening with soaked for at least 5 minutes, brush and approved sanitizer solution. Allow it to clean all exposed surfaces and openings sanitize for at least 1 minute. with detergent water and rinse thoroughly.
  • Page 30 12. The following do not need to be sanitized on a daily basis. However, inspect these areas and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section:  9-Tube Assembly Coupler  9-Tube Assembly Tubes  Spout Adapter (clean according to instructions when freezer door has been removed)
  • Page 31: Replacing The Syrup Flavors

    5. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: BE SURE TO PLACE A CONTAINER the syrup as directed on the label. UNDER THE INJECTOR HEAD TO CATCH THE PRODUCT AND SANITIZER SOLUTION.
  • Page 32 8. Lifting up with the bag fitment, press the 11. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 33 14. Using a spray bottle of approved sanitizer 18. Connect the Syrup Bag Connector to the solution, spray the syrup bag fitment and Syrup Bag Adapter. the Syrup Bag Connector. Allow these parts to sanitize for at least 1 minute. 19.
  • Page 34 23. The system is now in the Prime Syrup 27. When all the syrup lines with replaced function mode. flavors have been primed, press the INJECTOR FLUSH key to clean the Injector Head. NOTE: IF THE FLAVORS INSTALLED ARE DIFFERENT THAN THE FLAVORS SHOWN ON THE MENU, YOU WILL NEED TO CHANGE THE TOUCHSCREEN MENU LABEL 28.
  • Page 35: Scheduled Maintenance

    CIP - Phase 1: 9-Tube Assembly Cleaning SCHEDULED MAINTENANCE 1. Mix approved detergent with warm water The following procedures are performed less according to manufacturer’s instructions. frequently than daily or as needed. Also prepare approved sanitizer solution according to manufacturer’s instructions. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM 2.
  • Page 36: Cip - Phase 2: Syrup System Cleaning

    5. Place the end of the 9-Tube Assembly into CIP - Phase 2: Syrup System Cleaning a container to catch the expelled syrup and sanitizer solution during the Clean-In-Place NOTE: THE FOLLOWING CLEAN-IN-PLACE procedure. PROCEDURE (STEPS 8-31) SHOULD BE COMPLETED CONSECUTIVELY, BEGINNING WITH SYRUP LINE #1 (I.E.
  • Page 37 11. Brush and clean the Adapter and syrup bag 15. Place the Syrup Bag Adapter and syrup bag lock thoroughly with detergent water. Then lock in approved sanitizer solution for at rinse thoroughly with clean water. least 1 minute. 12. Place a container on level with or below the 16.
  • Page 38 18. Using a spray bottle of approved sanitizer, 22. Press the WATER / SYRUP FLUSH key. spray the exposed surfaces of the bag fitment and the Syrup Bag Connector. Let the solution sanitize these parts for at least 1 minute. 23.
  • Page 39 25. To flush the syrup line, press the START / 28. Disconnect the Pump Flush nozzle from the STOP key. Sanitizer solution will begin to Syrup Bag Connector. clear out the syrup line. 29. Repeat Steps 8 - 28 until all of the NOTE: WATER / SYRUP FLUSH WILL Connectors, Adapters, locks, and bag CONTINUE FOR 15 MINUTES.
  • Page 40: Cip - Phase 3: Reassembly

    CIP - Phase 3: Reassembly 35. Reconnect the syrup lines and bags of syrup by pressing the Syrup Bag Connector 32. Attach a Syrup Bag Adapter to each syrup onto the Syrup Bag Adapter valve. bag fitment. The notch of the black collar must settle into one of the grooves on the fitment in order to secure the connection.
  • Page 41: Priming The Syrup System

    39. Carefully align the pins of the Syrup Line Priming the Syrup System Manifold with the Syrup Line Connector and insert the end of the 9-Tube Assembly fully Priming the syrups is necessary when first into the Coupler. installing the flavors, after the Clean-In-Place procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and when changing flavors.
  • Page 42: Refilling The Sanitizer Tank

    4. The system is now in the Prime Syrup 8. When all the syrup lines have been primed, function mode. press the INJECTOR FLUSH key to clean the Injector Head. NOTE: IF THE FLAVORS INSTALLED ARE DIFFERENT THAN THE FLAVORS SHOWN ON THE MENU, YOU WILL NEED TO 9.
  • Page 43: Cleaning The Spout Adapter

    2. Remove the hand pump from the Sanitizer Cleaning the Spout Adapter Tank and discard any remaining sanitizer. The Spout Adapter does not require daily cleaning under normal operating conditions. Since the fitting is very tight, install the Adapter with the freezer door removed. Therefore, clean only as needed or when disassembling the freezer door for cleaning (approximately every 2 weeks).
  • Page 44 4. Clean the two o-rings, the white gasket and 7. Lube the black o-rings and install them with the Spout Adapter with a small brush and the white gasket in their respective positions detergent water, and rinse thoroughly. on the Spout Adapter. 5.
  • Page 45: Replacing Injector Head O-Rings

    Replacing Injector Head O-Rings 4. Place the Injector Head and the new replacement o-rings in an approved The Injector Head o-rings are wear items and sanitizer solution and soak for at least 1 will need to be replaced periodically. Always minute.
  • Page 46: Miscellaneous Cleaning Procedures

    Miscellaneous Cleaning Procedures Inside of the Cabinet The following parts of the TS 80SS do not require daily cleaning. Inspect these areas periodically and clean if necessary according to instructions. Mix approved detergent with warm water according to manufacturer’s instructions. Also prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 47: Injector Assembly Suspension Bracket

    Injector Assembly Suspension Bracket 9-Tube Assembly Syrup Lines 1. If it is necessary, follow instructions in 1. Remove the Bracket from the Injector ‘Phase 1’ and ‘Phase 3’ of the Clean-In- Assembly and disassemble it. Place procedure to clean and sanitize the 2.
  • Page 48: Winterizing The Unit

    4. Empty the Sanitizer Tank and return the tank to the unit. ® If you will not be using your Flavor Burst system during the off-season or other extended periods of time, you should winterize the TS 80SS system as a precautionary practice to avoid damage or undesirable syrup build-up in the unit.
  • Page 49 8. Press MAINTENANCE. 12. With a container under the spout, press the START / STOP key and allow syrup line to clear the sanitizer solution. 9. Press the WATER/SYRUP FLUSH key. 13. When the line is empty, touch the START / STOP key again.
  • Page 50 17. Ensure the Injector Assembly and other parts are cleaned for off-season storage according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections. NOTE: DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX. 18. When opening next season, be sure to perform the Clean-In-Place procedure again to sanitize all pumps before recharging the system with syrups.
  • Page 51: Equipment Setup

    Installing the Spout Adapter onto the Adapter. Rock the freezer door forward to snap the Adapter into place. Every TS 80SS system ships with an ADPT 101A standard Adapter common to most freezers and an ADPT 8750A alternate Adapter for use with most Taylor Crown Series freezers.
  • Page 52: Installing The Touchscreen And Bracket

    Touchscreen bracket. The Touchscreen is the control unit for the ® Flavor Burst system. Normal operating functions are performed using the Touchscreen and the freezer draw handle. The Touchscreen is mounted to the top of the freezer with the Touchscreen Mounting Bracket.
  • Page 53 6. When the plate has had time to cure, mount 8. For freezers with a flat draw-handle bar, an the Touchscreen Assembly back onto the external switch assembly is included in the plate. Tighten the hand knobs to secure. spare parts kit. To install this Spigot Switch assembly, simply clip the Switch Bracket onto the handle and slide it up the handle until the switch is within grasping range.
  • Page 54: Sanitizing The Injector System

    Sanitizing the Injector System 5. Place the 9-Tube Assembly and Manifold cap on a sanitary tray to dry. If the Injector Assembly is already assembled, disassemble it according to instructions in the DAILY CLOSING PROCEDURES. 1. Prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 55: Installing The Injector System And Suspension Bracket

    Installing the Injector System and 2. Rearrange the Suspension Bracket Suspension Bracket assembly so that it is placed on the outer side of the Injector Assembly, with the open The Suspension Bracket helps stabilize the end of the bracket hook facing toward the Injector Assembly on the freezer.
  • Page 56 4. Connect the Drive Motor cable to the Drive 7. Tighten the thumb nut and screws to secure Motor. the Suspension Bracket. NOTE: THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE DRIVE ASSEMBLY GEAR BOX DURING INITIAL SET-UP AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLOSING PROCEDURES UNLESS IT REQUIRES A MORE THOROUGH CLEANING.
  • Page 57: Mounting The Tube / Cable Casing Assemblies

    Mounting the Tube / Cable Casing 3. Swing the Casing cover outward. Assemblies The TS 80SS includes two stainless steel casing assemblies. One is to house and hold the 9-Tube Assembly level with the Injector Assembly. The other Casing is for channeling the Touchscreen power cord to the back of the unit and out of the way.
  • Page 58: Connecting The Unit Syrup Line

    6. Install the screw to secure the Assembly. Connecting the Unit Syrup Line The syrup lines attached at the lower back of the cabinet connect the eight bags of syrup to the Injector Assembly, with the ninth tube connecting the Sanitizer Tank to the Injector Assembly.
  • Page 59: Installing And Filling The Sanitizer Tank

    Installing & Filling the Sanitizer Tank 4. Remove the hand pump from the Sanitizer Tank and fill the Tank with approved The Sanitizer Tank system provides approved sanitizer solution. sanitizer solution to specific areas of the Flavor ® Burst system such as the Injector Head and Syrup Lines during certain functions.
  • Page 60: Power Connections And Power Up

    Power Connections and Power Up 3. Connect the power cord to the port on the back panel. The electrical connections for the TS 80SS are located on the Electronics Board at the upper back of the unit. Once the connections have...
  • Page 61: Installing Flavors And Priming Syrup Lines

    Installing Flavors and Priming Syrup Lines 5. Select a numbered tray to correspond with the flavor you have chosen. Each flavor for the TS 80SS system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions 6.
  • Page 62 SCHEDULED MAINTENANCE section. The Clean-In- Place procedure MUST be done during the initial setup of the TS 80SS to ensure all the parts and syrup lines are sanitized and ready for use. NOTE: ALTERNATE SYRUP BAG...
  • Page 63: Touchscreen Operations

    Touchscreen can even be programmed for different languages. The TS 80SS system is simple to use with the Touchscreen selection of flavors. More than one flavor can be selected for each serving.
  • Page 64: Enabling The Ts 80Ss System

    1. Ensure the TS 80SS system and the freezer are connected to a power source and turned on. Ensure syrup flavor bags are in all 8 trays and soft serve product is ready to dispense from the freezer.
  • Page 65 5. Enter the PASSCODE #3141. 8. Press the SETUP SECOND UNIT key. 9. On the “Initial Unit Setup Powered by the 6. Read the instructions on the Pre-Setup P3 Cable Connector” screen, ensure all Verification screens (press Next to see more rules).
  • Page 66: Testing The Ts 80Ss System

    11. On the “Initial Unit Setup Powered by the Testing the TS 80SS System P2 Cable Connector” screen, check both boxes under the A column in the “1-4” and Once the system is enabled to dispense flavors, “5-8” rows. Press the box to select it. It is...
  • Page 67: Draw Mode Options

    4. Hold a container under the spout to catch Draw Mode Options flavor product. Pull the draw handle down to dispense product. Ensure the TS 80SS The TS 80SS system can be set for two operates properly with all 8 syrup lines different draw modes. dispensing in succession.
  • Page 68: Enabling The Standard Manual Draw Mode

    Enabling the Standard Manual Draw Mode 4. Ensure the boxes next to ENABLED TIMED SERVING SIZE and ENABLE AUTO Standard manual draw mode allows the DISPENSE MODE are deselected. If there operator to dispense product with flavor for as is a check in the box, press the box to long as the draw handle is in the open position.
  • Page 69: Dispensing Product - Standard Manual Draw Mode

    Dispensing Product – Standard Manual 3. Move the draw handle into the “closed” Draw Mode position when the desired amount of product is drawn. Flavor flow will Standard manual draw mode allows the automatically cease in the closed position. operator to dispense product with flavors for as long as the draw handle is in the open position.
  • Page 70: Enabling The Timed Serving Size Draw Mode

    4. To sanitize the Injector Head between Enabling the Timed Serving Size Draw Mode servings, hold a container under the dispensing spout and press INJECTOR Timed serving size draw mode alerts the FLUSH once. Sanitizer solution will flow for operator to finish a serving according to the size a few seconds and automatically shut off.
  • Page 71: Dispensing Product - Timed Serving Size Draw Mode

    Dispensing Product – Timed Serving Size 4. Ensure the box next to ENABLE TIMED SERVING SIZE is selected. Touch the box Draw Mode to select it. With the timed serving size draw mode, the flavors selected will automatically shut off after the draw handle is open to dispense for a preset time and a beep alerts the operator to close the draw handle.
  • Page 72 3. In one smooth motion, draw a serving to 5. On occasion it may be desirable to sanitize dispense product. Flavor will automatically the Injector Head between servings. Simply dispense as the product is served. hold a container under the dispensing spout and press INJECTOR FLUSH.
  • Page 73: Setting Serving Size Timing

    Touchscreen. Setting the serving size timing is only necessary when the TS 80SS system is set to run based on serving size (see “Serving Mode Options”). 5. Press the ADJUST SERVING SIZES key.
  • Page 74: Adjusting The End Of Serving Delay Timing

    7. Then assign the appropriate length of time Adjusting the End of Serving Delay Timing the “<” and “>”keys in the second box. Assign timing for each size. When the system is in the Timed Serving Size or Auto Dispense Mode, the syrup pump shuts off moments before the serving size alarm beeps.
  • Page 75: Assigning Flavors To The Menu

    Assigning Flavors to the Menu “<” and “>”to increase or decrease the timing between the syrup shut-off and the The TS 80SS Touchscreen is preset with a list serving size alarm (or automatic product of available flavors that need to be changed to shut-off).
  • Page 76: Adjusting Flavor Dispense Rate

    Fortunately, the TS 80SS system is adjustable for both flow and taste at any time. 1. From the main menu screen, press the 6.
  • Page 77 3. Press the ADJUST DISPENSE RATE key. 6. Repeat Steps 4 and 5 to adjust the levels for other flavors. 7. Press the DONE key to return to the main screen. 4. Use the “<” and “>”keys to scroll through the flavor list in the first box and find a flavor that need to be adjusted.
  • Page 78: Adjusting Alternating Flavor Timing

    4. Under “Alternating Selections Dispense Adjusting Alternating Flavor Timing Time”, use the “<” and “>”to increase or The TS 80SS is able to inject more than one decrease the flow time for each layer. A flavor in a single serving with one smooth...
  • Page 79: Enabling The Injector Flush Feature

    Enabling the Injector Flush Feature 4. Check the ENABLE INJECTOR FLUSH box to activate the flush function. The Injector The Injector Flush function allows the operator Flush key will then appear on the main to flush sanitizer solution through the Injector menu above the flavor list.
  • Page 80: Accessing The Water / Syrup Flush Mode

    Accessing the Water / Syrup Flush Mode 3. Press the WATER / SYRUP FLUSH key. When switching out one syrup bag for another flavor in the same tray, it is necessary to clean and sanitize the syrup line so that no residual flavor comes through with the new flavor.
  • Page 81: Accessing The Prime Syrup Pump Mode

    Accessing the Prime Syrup Pump Mode 4. Place a container under the Injector Head spout. Select the flavor / pump for priming The Prime Syrup Pump mode allows the and syrup will begin to flow. Press the key individual pumps to pump only syrup through again to stop the syrup flow.
  • Page 82: Enabling The Pass Code Feature

    Enabling the Pass Code Feature 4. Check the PASSCODE ENABLE box to protect the Touchscreen settings with a The TS 80SS system can be set with a pass pass code. code to protect access and changes to the other Touchscreen settings. When enabled,...
  • Page 83: Accessing And Resetting The Serving Count

    4. The number of servings dispensed from the spout selected is displayed in the center of The TS 80SS system is set to keep track of the the screen. This number represents the total number of servings. Access to the current...
  • Page 84: Accessing The Diagnostics Information

    Accessing the Diagnostics Information 4. The diagnostics information is displayed on the screen. The TS 80SS system displays the diagnostic information using these instructions. 1. From the main menu screen, press the SETUP key in the upper left corner. Enter the password if required.
  • Page 85: Enabling The Second Language Option

    Enabling the Second Language Option 4. Press the box next to ENABLE SECOND LANGUAGE so that it is checked. The TS 80SS system is capable of being programmed to display a second language. A key is added to the main screen which allows the user to switch from English to another language with just a touch.
  • Page 86: Enabling The Dispense Instruction Screen

    Enabling the Dispense Instruction Screen 4. Press the box next to ENABLE DISPENSE INSTRUCTION SCREEN to check the box. In self-serve applications, you may find it helpful to have step-by-step instructions on operating the Touchscreen when drawing product. With enabling the Dispense Instruction Screen, the operator will go to the “next”...
  • Page 87: Enabling The Self Serve Mode

    6. To test the instruction screen, select the Enabling the Self Serve Mode flavor(s) and press the NEXT key in the upper right corner. Enabling the Self Serve Mode adds a command to “make selections” on the main screen. It also makes the SETUP key invisible (although it is still active in the upper left corner), disables the Timed Serving Size option, and also disables...
  • Page 88 3. Press the SETUP OPTIONS key. 5. Press the DONE key to return to the main screen. 4. Select ENABLE SELF SERVE MODE and 6. Ensure the “Make Selections” phrase also ENABLE DISPENSE INSTRUCTION appears above the flavor selections and that SCREEN by touching the box so the check the “NEXT”...
  • Page 89: Updating And Creating Touchscreen Labels

    Updating and Creating Touchscreen Labels 2. Click the button of the desired file you wish to create with the altered labels. Updates for the TS 80SS Touchscreen labels can be done from your computer using most graphics programs. They then can be saved to a Secure Digital (SD) Card and transferred directly to the Touchscreen itself.
  • Page 90: Uploading The Touchscreen Labels

    IMPORT THE FILE IF IT IS NOT IN THE 4. Turn on the Touchscreen. LOCKED POSITION. Uploading the Touchscreen Labels Updates for the TS 80SS Touchscreen can be transferred from a Secure Digital (SD) Card directly to the Touchscreen itself. The card should contain three files: lang.bin, flavors.bin, and mixin.bin.
  • Page 91 7. Press the PROGRAM UPDATES key. 10. The screen will ask you to wait while it is updating. Depending on the content, this could take a few minutes. 8. Wait a few seconds and then press NEXT. NOTE: DO NOT TURN OFF THE TOUCHSCREEN OR REMOVE THE SD CARD WHILE THE PROGRAM IS UPDATING.
  • Page 92: Reformatting The Sd Card

    Reformatting the SD Card 4. Go back to My Computer and right click on the SD card drive. Select “Format” from the If the Touchscreen file upload fails, you may list. need to reformat the SD card. IMPORTANT: Reformatting the card will erase everything on the card so be sure to back up all the SD card files to a folder on your computer’s hard drive before proceeding.
  • Page 93: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing procedures for the TS 80SS are arranged in this manual according to when and how often the procedures need to be done. Use the following directory as a quick reference to all the cleaning procedures within this operations manual.
  • Page 94: Parts Replacement Schedule

    The following schedule has been prepared as a reference for maintaining the wear items used with the TS 80SS system. Many factors affect the useful life of wear items including climate, store hours, store traffic, sales volumes, etc. Therefore, each operator must determine an appropriate schedule for his or her unique operation.
  • Page 95: Recommended Maintenance Items Replacement Schedule

    RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE The following maintenance tools are recommended utensils for TS 80SS system cleaning procedures. These items are not included with the system but are available through your local Taylor Company distributor. Suitable alternatives for these Taylor maintenance items may be available through your distributor.
  • Page 96: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Size __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

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