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3D Systems NextDent 5100 User Manual
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3D Systems NextDent 5100 User Manual

3D Systems NextDent 5100 User Manual

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NextDent 5100 User Guide
Release Date: 11/29/2022
Original Instructions

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Summary of Contents for 3D Systems NextDent 5100

  • Page 1 NextDent 5100 User Guide Release Date: 11/29/2022 Original Instructions...
  • Page 2 NEXTDENT 5100 OVERVIEW ......................10 3.1 NextDent 5100 Upper Build Chamber ............................10 3.2 NextDent 5100 Lower Build Chamber ............................11 3.3 NextDent 5100 Touch Screen and QR Code Scanner ......................11 3.4 NextDent 5100 Catch Tray ................................12 3.5 NextDent 5100 Resin Tray ................................12 3.5.1 Tension System ..................................
  • Page 3 5.4 System Delivery ................................... 33 5.5 System Installation ..................................34 5.6 Considerations for Material ............................... 34 5.7 NextDent 5100 Advance Preparation Checklist ........................35 NEXTDENT 5100 SETTING UP YOUR PRINTER ................38 6.1 Necessary Accessories ................................41 6.2 Optional Accessories ...................................43 6.3 Unpacking the Printer .................................43...
  • Page 4 9.6 Clean Print Platform ..................................114 9.7 Clean Resin Tray ..................................117 9.8 Clean Finishing Tools ................................122 NEXTDENT 5100 PRINTER ERROR MESSAGE REFERENCE ............124 NEXTDENT 5100 SERVICE AND SUPPORT .................. 128 NEXTDENT 5100 PREVENTATIVE MAINTENANCE ..............129 12.1 Cleaning the Printer ................................129 12.1.1 Clean-Replace the Catch Tray ............................
  • Page 5 13.4 Network Issues ..................................150 REPACKAGING THE NEXTDENT 5100 ..................153 NEXTDENT 5100 EC DECLARATION OF CONFORMITY ..............156 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 6 3D Systems may (but shall not be obligated to) make improvements to this document from time to time. However, the Licensed User acknowledges that at any time after the expiration of the date of issuance, 3D Systems may institute a periodic charge or fee payable by the Licensed User in return for ongoing receipt of improvements.
  • Page 7 Changes or modifications to this equipment not approved by 3D Systems can void the authority of the user to operate this equipment. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 8 READ THROUGH THE ENTIRE MANUAL FIRST. There are two levels of users of the NextDent 5100 Printer, based on the amount and type of training the user has received. The two levels of users (operators and certified service personnel), are described below.
  • Page 9 Note: A note signifies important information but not information of a critical content. Alarms and Warnings If you see an error message on the NextDent 5100 Printer's touch screen, fix the issue to clear the error message before resuming operation.
  • Page 10 If resin is past its expiration date, the product is no longer guaranteed in terms of treatment. 3D Systems is not responsible for losses incurred as the result of improper storage of print material.
  • Page 11 Print-Material Spill Containment A major print-material spill is unlikely during normal use of the NextDent 5100 Printer. However, there may be certain situations that require containment of a major resin spill. Your company has the responsibility to define what constitutes a major spill.
  • Page 12 2.5 NextDent 5100 Emergency Shutdown Note: The NextDent 5100 Printer does NOT have an Emergency Stop button. The only way to stop printer operation during an emergency is by unplugging the power cord from the power inlet on the printer.
  • Page 13 Inhaling fumes from NextDent resin is irritating to the respiratory system. High atmospheric concentrations may lead to irritation of the respiratory tract, dizziness, headache and anesthetic effects. Do not operate the NextDent 5100 Printer without its carbon filter in place. Normal operation of the printer with filter in place should not emit fumes. However, if a person should inhale printer fumes, bring the exposed person to fresh air.
  • Page 14 ITEM DESCRIPTION LABEL Optical-Radiation Warning Sticker Risk Group 2 - Possible hazardous optical radiation emitted from the product. Do not stare at operating lamp. May be harmful to the eyes. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 15 The NextDent 5100 Printer is only one component of the complete system. Many accessories and other components make up an NextDent Printer facility. The following sections describe these accessories and components.
  • Page 16 PAGE. DO NOT REMOVE THE PLATE COVERING THIS CHAMBER. IT IS ONLY TO BE ACCESSED BY 3D SYSTEMS SERVICE PERSONNEL. 3.3 NextDent 5100 Touch Screen and QR Code Scanner Touch Screen - used to control the actions of the printer and adjust printer settings...
  • Page 17 Catch tray, side 3.5 NextDent 5100 Resin Tray You will hand-pour resin into the resin tray before printing. The NextDent 5100 Printer works with all NextDent print ™ materials, allowing the printer to work for many different dental applications. The NextDent 5100 Printer comes with one resin tray per machine purchased.
  • Page 18 3.5.1 Tension System The resin-tray membrane must remain taut throughout the printing process. The NextDent 5100 achieves this with a tension arm that lowers down over the resin tray, as well as with two tension clips. This system also locks the resin tray in place during printing.
  • Page 19 Due to the possibility of resin being on the resin-tray garage, wear 100% nitrile gloves whenever handling it, even if it appears clean. 3.6 NextDent 5100 Print Platform Print Surface - Faces downward when printing. The printed part adheres to the holes in the print surface on the underside of the platform.
  • Page 20 3.7 NextDent 5100 Back of Printer Carbon Filter Bracket - Holds the carbon filter that minimizes fumes coming out of the printer Air Filter Bracket - Filters the air being pulled in by the cooling fan Power Inlet - Plug the female end of the printer's...
  • Page 21 3.9 NextDent 5100 Part Cleaning After parts have finished building in the printer, it is necessary to clean them of any uncured resin using an ultrasonic cleaner. You will place the printed part inside a steel or glass container with >90% alcohol solvent. You will then place the container in the ultrasonic cleaner, which will send ultra-sonic sound waves through the solvent to agitate it.
  • Page 22 3.11 LC-3DPrint Box Sold separately from the printer, this is the post-curing oven that is required for use with the NextDent 5100 Printer, as its resins' finished parts must qualify as medical devices. Please see the complete User Guide that comes packaged with the LC-3DPrint Box for full usage instructions.
  • Page 23 Resin Stirring and Curing Chart LC-3DMixer front LC-3DMixer back Mixing Timer - Shows the duration of resin mixing Time Increase - Increases the duration of mixing Time Decrease - Decreases the duration of mixing 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 24 Power Button - Turns the mixer on and off Power Inlet - Plug the female end of the power cord into this inlet Device Label - Provides important information about the LC-3DMixer LC-3DMixer bottle placement 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 25 4.1 Printer Materials and Properties The table below lists the print materials that are currently supported on the NextDent 5100 printer, as well as the properties of cured parts printed with these materials. Please note that not all properties in the table below apply to every material. As such, different materials will have blank spaces for some of the property fields below.
  • Page 26 NextDent Blue and 0.9 - 1.4 > 80 MPa > 2000 MPa ® Biocompati Tray Pink Pa·s ble Class I material designed to print individual impression trays 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 27 Rigid material developed for digital manufacturing of splints NextDen Biocompatible Colorless/ 67 MPa 1721 MPa 425 J/m2 Ortho Class IIa Transparent MPa/m2 ® Flex material developed for digital manufacturing of splints and retainers 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 28 The printer screen will notify you if your resin is expired upon scanning. The expiration date can also be found on your material bottle, as seen below. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 29 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 30 NEXTDENT 5100 FACILITY REQUIREMENTS This guide provides you with information on how to properly prepare your facility for the NextDent 5100 Printer. This chapter introduces you to the NextDent 5100 Printer machine and other system components - including lists of other support equipment and supplies that you will find helpful in setting up your facility.
  • Page 31 Optimal Site Layout (top view) - dimensions for part cleaner are based on a popular consumer ultrasonic cleaner Printer dimensions with pedestal 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 32 Internet Connection There must be a wired internet connection for the printer to connect to. The NextDent 5100 Printer communicates with a 3D Systems server and will not operate on a closed network. There is also no WiFi support. Once connected, the printer will use the internet as illustrated below.
  • Page 33 If any 3D Connect IP address is not white-listed, a 3D Connect error may appear on the printer (either code 3490120 or 3490121). This error will not affect printer operation and can be disregarded. 3D Connect sends the following data to 3D Systems servers from your printer: Device build.job_data* chamber_door.state lifetime_build_hours lifetime_on_hours printer_name printer_state...
  • Page 34 Load-Bearing Capacity The NextDent 5100 Printer is 34.5 kg (76 lbs) and does not require a table rated for a heavy load. Additional equipment, such as a UV oven or ultra-sonic cleaner, will each have their own loads for your setup to bear. Refer to the...
  • Page 35 Humidity The optimal humidity in the NextDent 5100 Printer build chamber and lab will depend to a certain degree on the NextDent material selection. Regardless, the humidity should always be non-condensing and should not vary outside the range of 20 to 80% RH.
  • Page 36 Space and Location Selection You may choose to locate the part-washing, drying, and curing stations in the same room as the NextDent 5100 Printer or in a room adjoining the printer With either option, please consider the following: 1.
  • Page 37 Uninterruptible Power Supply (UPS) - While a UPS is not required for use with the NextDent 5100 Printer, you may wish to use one for battery backup of your printer in the case of a power surge or outage.
  • Page 38 ™ the area where you intend to place your NextDent 5100 Printer is ready to move the system into, and that you have the assistance of another person or lifting device, such as a hand truck, before scheduling the shipment of your printer. The following information will guide you through this preparation phase.
  • Page 39 Minimum Passageway and Door Openings Most standard doorways and halls provide adequate access for moving the system. If the NextDent 5100 Printer is lifted on its narrow side, each passageway and doorway must be wide enough to move and turn a printer measuring 42.6 x 48.9 x 97.2 cm (16.8 x 19.3 x 38.3 in), in addition to accommodating the people or equipment used to move the printer.
  • Page 40 NextDent material. 5.7 NextDent 5100 Advance Preparation Checklist Note: Unless governed by prior arrangement, 3D Systems is not responsible for loading 3D Sprint software on the user's workstation(s). Thus, BEFORE THE 3D PRINTER SYSTEM ARRIVES, ensure that your workstation is capable of supporting the requirements of both 3D Sprint software and communication with the printer via your network.
  • Page 41 Before the printer is installed into this facility, we acknowledge that the installation site complies with the specifications stated in the NextDent 5100 Facility Requirements Guide. Once the printer is installed, we agree not to alter any of the required specifications listed in this manual without consulting with a 3D Systems' Customer Service Representative or certified partner.
  • Page 42 _________________________________________________________________ _____________________________ ________ 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 43 NEXTDENT 5100 SETTING UP YOUR PRINTER The following items and accessories are contained in the printer package. NextDent 5100 Printer Resin Tray - Contains the print material during part building. Print Platform (x2) - The 3D-printed part adheres to the print platform during part building.
  • Page 44 Carbon Filter - Prevents print-material fumes from exiting the process chamber. You will install this in the Carbon-Filter Bracket, as seen below. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 45 Bubble Level - Used to level the printer on the pedestal before its first use Part-Cleaning Brush - Used to aid in cleaning partially cured resin off the print platform and printed part 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 46 CAUTION: Usage of the LC-3DPrint Box for post- curing parts is required for all NextDent print ™ materials for end-use parts to be certified as medical devices. Usage of another UV oven will nullify this certification. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 47 Material Bottles - The NextDent 5100 Printer uses various NextDent materials, which come in 1kg bottles. Please see the section Printer Materials and Properties for a complete list of currently supported print materials. Ultrasonic Cleaner - Along with this, you should have stainless- steel and/or glass containers in which to place printed parts during cleaning.
  • Page 48 6.7 Nesting Printers If you have multiple NextDent 5100 printers on pedestals, you may use a technique called, "nesting," to set up the printers as closely as possible while still enabling access to all printer doors. This section describes how to nest three printers together.
  • Page 49 10.Level all printers according to the section Level the Printer on Pedestal 11.To un-nest the printers, simply raise all leveling feet and slide the printers apart. Re-level all printers by themselves before printing on any of them. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 50 ELECTRICAL SHOCK HAZARD: Use the power cord that has been supplied with the printer. Using a different power cord could cause electrical malfunction and damage to the equipment. Turn the Printer On The power switch and power inlet for the NextDent 5100 is on the back-left side of the printer. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 51 Please see the section Clean/Replace the Catch Tray installation instructions. 6.10 Printer Activation You can activate your printer by going to support.3dsystems.com/nextdent-5100 and clicking the Printer Activation link. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 52 CAUTION: It is vital that you register your printer to activate your Service warranty. 6.11 Connect Printer to WiFi with Router While the printer does not have embedded WiFi, you can connect the printer to WiFi via third-party products. 3D Systems recommends the TP Link Travel Router .
  • Page 53 Note: If you choose to use the USB port on the printer for router power, it will be more difficult to use a USB drive to update firmware or upload build files. In this case, you have the following options: 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 54 Connect an ethernet cable between the router and your ethernet port switch. • Connect ethernet cables from your ethernet port switch to each printer. 14.In 3D Sprint, search for the printer by its new IP address and connect to it. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 55 NEXTDENT 5100 SYSTEM REQUIREMENTS AND SETUP System Requirements Included with the system is the part-preparation (3D Sprint ) software. This application provides part preparation and part ™ building functionality. The 3D Sprint software is installed on a separate, customer-supplied computer. The following page contains the minimum computer configuration requirements for the 3D Sprint computer: https://support.3dsystems.com/s/...
  • Page 56 7.2 3D Sprint Part Orientation Guide For each dental indication that can be printed on the NextDent 5100, part orientation in the part-preparation software is key. This section provides a quick reference for the best ways to orient parts in 3D Sprint for any print material available for the NextDent 5100.
  • Page 57 INDICATION BUILD FILE ORIENTATION NUMBER OF UNITS ON 124 X 70 MM PRINT PLATFORM Denture 3D+ (60-70mm height) 60° SG (Quarter, 24mm height) Horizontal C&B MFH (13mm height) 45° 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 58 NUMBER OF UNITS ON 124 X 70 MM PRINT PLATFORM C&B MFH - Full Dental Arch Horizontal Ortho Rigid (14mm height) Horizontal Ortho IBT (11mm height) Horizontal Model 2.0 Prothsodontic (23mm height) Horizontal 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 59 INDICATION BUILD FILE ORIENTATION NUMBER OF UNITS ON 124 X 70 MM PRINT PLATFORM Model 2.0 Orthodontic Orthodontic "horseshoe" - Vertical Orthodontic full - Horizontal Model 2.0 Premium Premium 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 60 INDICATION BUILD FILE ORIENTATION NUMBER OF UNITS ON 124 X 70 MM PRINT PLATFORM Model 2.0 Ortho Stacked Ortho Stacked Tray (71mm height) Vertical 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 61 INDICATION BUILD FILE ORIENTATION NUMBER OF UNITS ON 124 X 70 MM PRINT PLATFORM Gingiva Mask Vertical Cast - Coping (crown) (13mm height) 45° Cast - Replaceable Partial Denture Horizontal (16mm height) 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 62 NextDent Surgical Guide Orange Standard NextDent C&B MFH Standard N1.5 N2.5 NextDent Try-In Standard NextDent Denture 3D+TEST Standard Dark Pink Red Pink Light Pink Opaque Pink NextDent Cast Purple Standard NextDent Gingiva Mask Pink Standard 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 63 Accuracy Wizard in 3D Sprint to troubleshoot such issues. Each NextDent 5100 printer will vary slightly in accuracy. If you have multiple printers, you will need to set the accuracy for each one separately.
  • Page 64 If you use a different print material on another print job, you will need to run this wizard again for that material. The software will automatically create/name the new build style; but you can click the Rename button to rename it. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 65 Adding a new printer • Adding a virtual printer • Removing a printer • Choosing a printer for a print job • Updating firmware • Sending a print job to the printer • User Interface explanations 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 66 Changing the Air Filter and Carbon Filter 8.1 Touch Screen Overview The NextDent 5100 has a touch-screen-based Graphical User Interface (GUI), which is used to control the actions of the printer and adjust printer settings. Please use the following guidelines when using the GUI.
  • Page 67 Time Estimated - Time the printer should take to build the current job. This changes to Time Remaining when the job is being printed. Start Job Button - Tap this button to start the print setup process 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 68 The Queue Tab allows you to view the print queue, which shows the current print job and all pending print jobs. It also allows you to move and delete queue items. The default queue screen will simply show a list of jobs. Hold down on a job to bring up the queue-controls seen below. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 69 The printer will keep track of how much material is left in each bottle of material that has been scanned to the machine. It will also keep track of the expiration dates of your materials. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 70 Exp. Date - The expiration date of the material. After this date, the material is no longer certified to print parts used as medical devices. Change Material - Please see the section Add/ Change Material and Scan Bottle 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 71 MAC Address - Hardware address of the printer Projector Power Settings - When directed by your reseller or 3D Systems Service to do so, tapping this button opens a screen where projector power can be adjusted. CAUTION: DO NOT open this screen unless directed to do so by your reseller or 3D Systems Service.
  • Page 72 8.1.4.1 Network Settings Tap the IP address on the Settings screen to enter the Network Settings screen. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 73 This number cannot be changed through this interface. Proxy - Opens the Proxy screen for configuring a proxy server Save - This will become an active button when changes are made to settings. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 74 If you your printer to connect to the internet via a proxy server, you can go to Settings > Network Settings > Proxy. The screen has fields you will need to fill in with your proxy server information. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 75 Note: Both your personal computer and the printer must be on the same network to update the printer's firmware using this method. The update cannot be installed during printing. CAUTION: For users on firmware 1.1.1, it is recommended to instead update firmware via Sprint. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 76 Do not unplug, restart, or perform any tasks on the printer. When finished, you will see the screen at the right on the Update Installer. You may now close the installer. To install the update on another printer, re-open the Update Installer. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 77 8.1.4.2.2 Update Printer Firmware via 3D Sprint Whenever you open 3D Sprint, as long as the NextDent 5100 is set as your default printer, the system will always check to see if your printer has the most up-to-date firmware. If the firmware is not up-to-date, Sprint will show you a popup prompt to update it.
  • Page 78 4.Click the C:\ link in the popup to locate where the file is stored, and transfer the file to the root folder of your USB drive. 5.Plug the USB drive into your printer; and you will see the screen at the right. Tap Install. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 79 8.2 Prepare and Install the Resin Tray Resin Tray Guidelines The membrane contained within each resin tray is the most fragile component of the NextDent 5100 Printer. It must be handled with care. Follow all resin-tray guidelines and procedures to avoid membrane damage and failure.
  • Page 80 9. Uncovered resin trays should not be left outside the NextDent 5100 Printer when containing any amount of print material. Material will cure when exposed to ambient light. Cured material is extremely difficult to remove from the resin-tray membrane without causing damage.
  • Page 81 Using one bottle to scan and another to pour from will result in the printer thinking your bottle is empty after a certain amount of pours. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 82 Clean Print Platform Clean Resin Tray 5.After removing the resin tray, label it on the outside with an identifying number, letter, or word(s) to let you know which material was in it before. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 83 8.Install a new resin tray or reinstall the cleaned old one, as per the section Install Resin Tray 9.If this is a new resin tray, label this tray with the same naming convention used in Step 5. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 84 >90% alcohol solvent. The solvent may NOT have been used to clean other parts. As for part-drying times, these can vary depending on your drying method. Please see the section Part Drying for more information. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 85 "brand new" or "after first use" NextDent 5 min. before 2.5 hrs. 1 hr. 30 secs. 60 secs. 10 min. ® Gingiva Mask each use, whether "brand new" or "after first use" 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 86 For biocompatible materials, those that are CE certified as a medical device, you can NOT mix materials that come from two different lot numbers, even if they are the same material type. Doing so will compromise the ability of 3D Systems to reconcile any issues that might arise with these materials.
  • Page 87 200 mL (6.8 fl. oz.) of material. CAUTION: Do not fill the resin tray beyond 430 mL (14.5 fl. oz.). Doing so risks spilling material and/or getting material on elevator arms during printing. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 88 Please see the images below for the proper stirring technique. CAUTION: Do not scrape the comb's blade from side to side like a knife. Rather, move it back and forth like an ice scraper. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 89 2. Once the printed part is separated from the platform, follow the instructions in the section Clean Print Platform before reusing the platform. 3. Inspect the following areas for cured resin. If cured resin is present, remove using the included Platform Scraper. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 90 Special attention should be paid to the print surface (1), and elevator guides (2). 3.Also make sure the elevator is at its upper limit, or offload, position before installing the platform. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 91 Magnets will secure the platform in position. If you feel there is an issue with how the print platform is sitting on the elevator arms, do not build on the printer. Contact 3D Systems customer service. Triangular grooves 8.4 Start Printing Prepare Build File in 3D Sprint Before printing can begin, you must prepare a 3D model in 3D Sprint, slice the file, and export the sliced file to the printer.
  • Page 92 Ensure you are scanning the correct material bottle and hold the bottle's QR code in the path of the scanner such that the center dot is in the middle of the QR code. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 93 • Fill the resin tray from the material bottle you just scanned, as in the section Fill Resin Tray With Material 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 94 You will also see a print preview of what is currently printing. You may abort the print job at any time by tapping the Abort button. Please see the section Abort a Print Job for more information. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 95 Sprint was connected to at the time the file was created, while F4X can be used effectively on any of your NextDent 5100 printers. See the section Submit Build File via Network for more information on F4X.
  • Page 96 One way to submit your build file to the printer is over your network via 3D Sprint. This section summarizes the process. For full 3D Sprint instructions, see the 3D Sprint Help Menu 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 97 If the print job sent over from 3D Sprint uses a different print material than that loaded on the printer, one of two screens will pop up, prompting you to take certain actions: 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 98 2. You will see a screen similar to the one below: 3. Scan your material bottle, as in Step 2 of the section Start Printing . Continue with Step 3 of the printing steps in that section. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 99 8.4.4 QR Code Override When you scan a bottle's QR code, there could be an error in reading the code itself. You should contact 3D Systems Customer Service to let them know you have a faulty QR code on your bottle. However, it is possible to continue printing for a limited number of builds by overriding the QR code requirement.
  • Page 100 2.The second time you experience a scanning error, you will see a screen like the one at the right. Tap Try Again to scan the bottle again. Tap Select Bottle to go to the QR Code Override screen. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 101 "empty." Tap the bottle that matches the resin you are using. If you do not see your resin listed, contact 3D Systems Customer Service. 4.Once you have selected a bottle, you will see a confirmation screen like the one at the right.
  • Page 102 QR code requirement anymore. Tap Try Again to scan your bottle again or scan a new bottle. Contact 3D Systems Customer Service for more information. 8.4.5 Abort a Print Job There are two ways that you may abort the print job: 1.
  • Page 103 One of the three sensors might also trip just after you press the Start Job button in Step 5 of the section Start Printing This will abort the pending job and you will see the screen below: 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 104 You will see the popup at the right. Tapping the Abort button on this screen will abort the job. There is no further warning. 2.You will see the screen at the right and the elevator will stop. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 105 This could cause printer parts to overheat and fail. Similarly, installing a damaged or used air filter may result in overhearing or debris getting in the lower print chamber. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 106 4.Replace the air-filter bracket and secure with screws taken out in Step 1. Be certain that the screw is tightened adequately and that the bracket fits snugly on the printer frame. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 107 1.Remove four thumb screws by hand from the carbon-filter bracket. The bracket may be removed if you wish. 2.Remove the filter and discard it according to all local, state, and federal regulations. WEAR 100% NITRILE GLOVES WHEN HANDLING A CONTAMINATED FILTER. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 108 Because of this, you must perform a Resin Tray Cleaning after a failed build, even if floating debris in the tray is not obvious. The following steps describe the process. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 109 2.On the printer, tap the button to open the Settings screen. Tap the Resin Tray Cleaning Tool icon. 3.You will see the screen at the right. Tap the Clean Tray button. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 110 8.9 Remove/Replace Resin Tray Film/Gasket This procedure outlines the steps needed to replace a damaged or worn membrane on the Figure 4 Resin Tray. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 111 If an issue is observed, please contact the 3DS support team. 8. Reattach the Clamp using a T20 driver. Hand tighten in a star pattern for even tensioning (tighten down in alternate corners gradually). 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 112 Note: A recommended order for tightening is shown below. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 113 NEXTDENT 5100 POST PROCESSING Introduction Once your 3D build has completed, the part on the platform is considered green until it has been through post-processing. A green part must be handled with nitrile gloves at all times. This section describes how to post-process the part, rendering it safe to handle without nitrile gloves.
  • Page 114 9.1 Remove Printed Parts From Platform You must now remove the printed part(s) from the print platform to prepare them for cleaning. WEAR 100% nitrile gloves whenever handling uncured or partially cured print material. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 115 2.Use the Platform Scraper to fully remove the part from the platform. 3.For instructions on removing the remaining, partially cured resin, see the section Clean Print Platform 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 116 9.2 Cleaning Printed Parts The following equipment is needed to clean parts produced on the NextDent 5100 Printer: 1. Stainless steel or glass containers that are big enough to contain the printed parts you wish to make 2. >90% alcohol solvent 3.
  • Page 117 5. If using an air compressor in the same room (as opposed to shop air), wear ear protection when it is in use. 6. Always wear 100% nitrile gloves and safety glasses when handling partially cured printed parts. When drying with a high-pressure method, uncured resin or solvent may splash. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 118 Please see the User Guide of the resin you are using for full post-curing instructions. These guides are linked to in the section NextDent Material Documentation CAUTION: Be careful not to over-cure the part. Over-curing can cause discoloration and part warping. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 119 2.Use the Platform Scraper to scrape cured resin off the underside of the print platform. If you are running Ortho IBT or Gingiva Mask, please see the section below, Special Consideration for Elastomeric Resins. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 120 Special Considerations for Elastomeric Resins For cleaning print platforms that run elastomeric resins such as Ortho IBT or Gingiva Mask, your printer package includes a Wire Brush accessory. The following instructions demonstrate how to use this brush. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 121 2.Identify all areas of the platform with partially cured resin and use the Wire Brush to scrape off as much as possible. 3.Turn the print platform over and use the Wire Brush to scrape all areas that have partially cured resin. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 122 9.7 Clean Resin Tray You must clean the resin tray if: 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 123 2.Using nitrile gloves and using both hands, slowly lift the resin tray out of the printer. CAUTION: Take care not to hit the resin tray on the elevator arms, printer lid, or other printer components during removal. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 124 This can also prevent foreign debris from dirtying or puncturing the tray's membrane. If you use this tip, be sure to discard the paper towel/wipe according to all government regulations after each cleaning. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 125 7.Rinse the resin tray with clean >90% alcohol solvent and discard solvent according to all government regulations. 8.Dry membrane gently with 30 psi dry compressed air using an air gun attachment, or allow tray to air dry. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 126 12.Discard all paper towels/wipes used throughout this procedure according to all government regulations. The resin tray can now be stored in the Resin-Tray Garage or filled with new print material for printing, according to the section Resin-Tray Material Cross-Usage. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 127 It is necessary to clean any tools you used during post-processing before their next use, even if you are continuing to use the same resin. Items to be cleaned include: 1. Punch Tool 2. Resin Mixer 3. Platform Scraper 4. Part-Cleaning Brush 5. Your own dental tools 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 128 To clean any of these items, you can either soak them in >90% alcohol solvent or place them into a beaker of >90% alcohol solvent and put them in an ultrasonic cleaner. Ensure that they are completely dry before their next use, either by using compressed air or letting them air dry. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 129 NEXTDENT 5100 PRINTER ERROR MESSAGE REFERENCE Note: Error codes are supported in firmware v1.1.1 or higher. You might experience certain error messages during printer operation, or if the printer detects issues with printer components. Each error message will be accompanied by a numerical code, which you can use to look up troubleshooting steps in this guide.
  • Page 130 3. Check bottle label is clear. 4. Check bar code scanner window is clean. Use the most-up-to-date bottle label. 3480104 Unsupported barcode format Contact your reseller for more Aborts the build? No information. Printer enters maintenance mode? No 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 131 3DS MQG Server unreachable 1. Check printer's ethernet cable connection and LAN settings. Ensure Aborts the build? No that mqg.3dsystems.com is white Printer enters maintenance mode? No listed on your firewall. 2. Contact your reseller. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 132 Printer does not have valid primary and 1. Reset IP address. secondary DNS configuration 2. Contact local IT if IP is dynamic. 3. Contact your reseller. Aborts the build? No Printer enters maintenance mode? No 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 133 International: +1 803-326-3930 General NextDent 5100 Printer service procedures must be performed only by a 3D Systems-certified service technician unless this guide explicitly states otherwise. If your 3D printer system needs service, contact 3D Systems Technical Support at the following numbers: •...
  • Page 134 NEXTDENT 5100 PREVENTATIVE MAINTENANCE To keep the NextDent 5100 Printer in proper working order, it is necessary to perform certain procedures for preventative maintenance. The operator can perform these tasks without the supervision, or services, of a certified 3D Systems field engineer.
  • Page 135 Use a nonabrasive cloth or lint-free paper towel to dry the Catch tray with clean glass inside of the catch tray. • Discard the catch tray and all waste products according to all government regulations. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 136 Printing without a catch tray installed will also slightly alter the size of printed parts. 1. Line up the catch tray on the rails. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 137 To clean the tension latches on the left and right sides of the chassis: WEAR 100% nitrile gloves throughout this procedure. 1. Untension the resin tray and carefully remove it. Place it in the resin-tray garage with the lid on. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 138 If the lip has dust, debris, or resin on it, clean it with >90% alcohol solvent and a nonabrasive cloth. Inspect the lip for any damage, as chips or cracks could affect the tension of the resin-tray membrane during printing. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 139 If you see that resin and/or debris has gotten inside the scanner window, contact your reseller. 12.1.6 Inspect and Clean Printer Lid Frequency: Monthly 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 140 Note: Grease, oil, and tar may be removed with a good grade of hexane, naptha or kerosene. Be sure to wash these solvents off quickly to prevent damage to the acrylic. 12.2 Inspect Projector Lens and All Cables Frequency: Every two weeks 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 141 Check that the printer is still level relative to the chassis, whether it is on the pedestal or not. Place bubble level on chassis, as seen at the right. If the bubble is not in the center of the circle, follow the steps in the section Level the Printer on Pedestal 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 142 If the platform does NOT rock, it is an indication that the platform surface is concave. Good test - the platform tilts and is NOT concave. It may be reused. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 143 Only check box if performed this week. Otherwise, just fill in the date last performed. Change Air Filter ( link ) - Last performed Check Printer Level ( link ) - Last performed 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 144 Every 6 Months Only check box if performed this week. Otherwise, just fill in the date last performed. Change Carbon Filter ( link ) - Last performed Maintenance Performer Signature: Date: _________________________________________________________________ _____________________________ ________ 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 145 Turn printer off an unplug it. Wait ten seconds. Plug printer back in and turn it on. 4. If screen freezes again, contact 3D Systems Service. 3D Sprint will not install 5. The downloaded installer file might be corrupted.
  • Page 146 CAUTION: Do not attempt to clean anything in the lower print chamber outside of what is listed in this guide. Doing so risks further damage to the printer. For large resin spills, contact your reseller immediately. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 147 Use the resin mixer to gently scrape underneath the cured part to remove it. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 148 Ensure you clean the print platform between each build as in the section Clean Print Platform 4. Damaged or bent platform. Contact support. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 149 See Cleaning Procedure 1. Do not leave part in alcohol solvent longer than recommended. See Cleaning Procedure 2. Replace alcohol solution if saturated. 3. Spot clean hard to reach areas (engraving, small holes). 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 150 If they do, contact your reseller immediately. The printer will need to be sent in for repairs. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 151 Follow the guidelines in the section Inspect Projector Lens and All Cables to determine if you can clean your lens, or if the resin spill is too wide- spread to clean with simple means. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 152 2. Ensure there is nothing obstructing the underside of the tension arm or the top of the chassis. 3. Ensure that the tension clamps move freely and are unobstructed. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 153 Ensure that no built-up resin or other debris are preventing this from happening. 2. Ensure that there is nothing obstructing the sides or back of the elevator spine that limits the motion of the elevator arms. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 154 3. Ensure your printer has an active internet connection. Scanning data is sent to a 3D Systems server for validation and the scanner will not operate correctly offline or on a closed network.
  • Page 155 Internet connection via USB is not available on this machine. I am not sure if my network cable is bad Plug an Ethernet cable known to be working into the printer to test. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 156 DHCP 5. Try to clean 3D Sprint database: a. Close 3D Sprint b. Open Documents folder c. Go to 3D Systems\3D Sprint -> this is the name of the 3D Sprint versions you are using d. Delete 3D Sprint.PrinterRegister file e.
  • Page 157 DHCP mode. 3. MQG Server might be down. This server goes down for less than 15 minutes per quarter, and is monitored by 3D Systems' firmware team. 4. If the issue persists, contact your reseller. Opening Network Ports 1.
  • Page 158 REPACKAGING THE NEXTDENT 5100 If you are moving your printer to another facility in a vehicle, it is best to repackage the printer in its original packaging. If you did not keep your original packaging, contact your reseller to order a repacking kit. If you do not repackage the printer in its original packaging or in the packaging provided in the repacking kit, using the instructions in this section, you will assume liability for the printer in its move.
  • Page 159 Use packing tape over it to secure it to the frame. 6.Place cardboard frame with accessories box next to the printer box on the pallet. It should fit snugly in the empty slot, with the accessories box facing outward. 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 160 Close the clips to lock them in place. 9.Use packing tape to seal the top of the box. 10Secure the box to the pallet using packing belts. Your printer is now ready to move to another facility! 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 161 NEXTDENT 5100 EC DECLARATION OF CONFORMITY 3D Systems, Inc. p/n 42-D109, Rev. L...
  • Page 162 3D Systems, Inc. All rights reserved. Specifications © 3D Systems, Inc. 333 subject to change without notice. 3D Systems, the 3D Three D Systems Circle Systems logo, NextDent 5100, and NextDent are registered | Rock Hill, SC | 29730 trademarks of 3D Systems, Inc.
  • Page 163 3D Systems, Inc. 333 Three D Systems Circle Rock Hill, SC 29730 www.3dsystems.com Register Statement 2022 by 3D Systems, Inc. All rights reserved. Specifications subject to © change without notice. 3D Systems and the 3D Systems logo are registered trademarks of 3D Systems, Inc.