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Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990
BEAUMONT 24X12 PERGOLA
MODEL: # 2405035
For the most up to date assembly manual, to register your product, or to order replacement parts
Please visit www.backyarddiscovery.com
Para obtener instrucciones en español, visite www.backyarddiscovery.com
EASY STEP-BY-STEP
3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
INS-2405035 A-BEAUMONT 24X12 PERGOLA ENG 12-09-24
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Summary of Contents for Backyard Discovery BEAUMONT 2405035
- Page 1 Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 BEAUMONT 24X12 PERGOLA MODEL: # 2405035 Please visit www.backyarddiscovery.com For the most up to date assembly manual, to register your product, or to order replacement parts Para obtener instrucciones en español, visite www.backyarddiscovery.com...
- Page 2 OWNER'S MANUAL - BASIC SETUP DIMENSIONS & ASSEMBLY NOTES It is critically important that you start with square and level footings or concrete pad to attach your structure − Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
- Page 3 OWNER'S MANUAL - ANCHORING LAYOUT 114" 2896mm 108 1/16" 2744mm...
- Page 4 (x4) OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (NOT TO SCALE) I : : I JOIST END -W4L 15500 JOIST END -W4L 15501 (x4) 1 3/8"X5 1 /4"X35 1 /2" (36x134x902) (x4) 1 3/8"X5 1/4"X35 1/2" (36x134x902) I : : I I : : I JOIST END -W4L20744 JOIST END -W4L20745...
- Page 5 OWNER'S MANUAL - PARTS IDENTIFICATION Wood Components (NOT TO SCALE) · I POST - W2A03241 (x2) 6"X6"X89 1/2" (152x152x2274) · I • • POST - W2A03242 (x2) 6"X6"X89 1/2" (152x152x2274) POST - W2A03244 (x2) 6"X6"X89 1/2" (152x152x2274)
- Page 6 OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components H101058 | BOLT WH BLK (x40) | 5/16x8-3/4 H100397 | BOLT WH BLK H100202 | SCREW PWH BLK (x42) | 1/4x1-1/4 H100195 | BOLT WH BLK (x4) | 8x5/8 (x80) | 5/16x2-3/4 H100459 | BOLT WH BLK H100792 | LAG SCREW WH BLK...
- Page 7 OWNER'S MANUAL - PARTS IDENTIFICATION Hardware Components H100114 | TORX WRENCH (x1) | T-30 H100147 | TORX BIT (x1) | T-30 H100764 | SCREW SETTER H101100 | MAGNETIC DRIVER (x1) (x1)
- Page 8 OWNERS MANUAL - PARTS IDENTIFICATION Accessory Components (NOT TO SCALE) o�o � -----o1SCOV£RT '" A6P00308 6x6 POST FOOT A4M02158 (x6) BYD ID TAG PATIO (x1) A4M00978 POST PLATE A4M00977 POST ANCHORING PLATE WITH FLANGE (x12) (x12) 9205413 ELECTRICAL ENCLOSURE (x1)
- Page 9 PRE-ASSEMBLY STEP 1 - SORTING WOOD PARTS It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: - Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). - If there are multiple boards with the same stamped number, stack those pieces together.
- Page 10 PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED Drill Attachments: Open End Phillips Head Wrenches 1/2" & 9/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits 3/8" Drive Ratchet, 1/2" & 7/16" STD Sockets 1/2" & 7/16" Deep Sockets Phillips Screw Driver Cordless Drill or Electric Drill Rubber Mallet Claw Hammer...
- Page 11 PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
- Page 12 STEP 1 - PERGOLA ASSEMBLY QTY PART NUMBER DESCRIPTION H100200 SCREW PFH 8x1 1/2 BLK POST - W2A03241 (x2) 6"X6"X89 1/2" (152x152x2274) POST - W2A03242 (x2) 6"X6"X891/2" (152x152x2274) A6P00308 6x6 POST FOOT POST - W2A03244 (x6) (x2) 6"X6"X89 1/2" (152x152x2274) - FOR EASE OF ASSEMBLY, WE RECOMMEND USING SAWHORSES FOR STEPS 1-11.
- Page 14 STEP 3 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION :: I ___,; H100195 BOLT WH 5/16x2 3/4 BLK '------- H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK 00 2 JOIST END - W4L 15501 001 JOIST END - W4L 1550 0 (x1) 1 3/8"X51/4"X351/ 2 "...
- Page 15 STEP 4 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION L..:..1 : :1 �7 H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK H100459 BOLT WH 5/16x1 1/4 BLK JOIST END - W4L 15501 D01 JOIST END - W4L 1550 0 (x2) 1 3/ 8 "X51/ 4 "X35 1/ 2 "...
- Page 16 STEP 5 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK H100405 WASHER LOCK EXT 6x15 H100792 LAG SCREW WH 1/4x3 BLK H101058 BOLT WH 5/16x8 3/4 BLK POST - W2A03241 (x2) 6"X6"X891/2" (152x152x2274) OUTER JOIST ASSEMBLIES FROM STEPS 2 AND 3 (x2) POST - W2A03242...
- Page 17 STEP 6 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK _.__ I ______ 7 011 CORBEL· W4L 15510 (x2) 1 3/8"X5 1/4"X 32 1/2" (36x1 34x8 26 ) JOIST END- W4L2074 5 (x1) 13/8"X5 1/4"X10 30 (36x134x4 0 1/2")
- Page 18 STEP 7 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 I : : I I : : I H100379 T-NUT 5/16 BLK JOIST -W4L20750 (x1) 1 3/8"X51/4"X5 1" (36x134x1296) JOIST END - W4L20744 (x1) 1 3/8"X51/4"X40 1/2"...
- Page 20 STEP 9 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 I : : I I : : I H100379 T-NUT 5/16 BLK JOIST -W4L20750 (x1) 1 3/8"X5 1/4"X51" (36x134x1296) JOIST END - W4L20744 (x1) 1 3/8"X5 1/4"X40 1/2"...
- Page 21 STEP 10 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 �� H100379 T-NUT 5/16 BLK CORBEL-W4L15510 (x2) 1 3/8"X5 1/4"X32 1/2" (36x134x826) JOIST END - W4L20745 (x1) 1 3/8"X5 1/4"X1030 (36x134x40 1/2") JOIST -W4L20751 (x1) 1 3/8"X5 1/4"X88 1/8"...
- Page 22 STEP 11 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK H100405 WASHER LOCK EXT 6x15 H100792 LAG SCREW WH 1/4x3 BLK H101058 BOLT WH 5/16x8 3/4 BLK POST - W2A03244 (x1) 6"X6"X89 1/2" (152x152x2274) ��;...
- Page 23 STEP 12 - PERGOLA ASSEMBLY QTY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK H100405 WASHER LOCK EXT 6x15 H100792 LAG SCREW WH 1/4x3 BLK H101058 BOLT WH 5/16x8 3/4 BLK SIDE B ASSEMBLY SIDE A ASSEMBLY FROM STEP 11 ASSEMBLY FROM FROM STEP 8...
- Page 24 STEP 13 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK JOIST END -W4L20744 (x2) 1 3/8"X5 1/4"X40 1/2" (36x134x1030) JOIST -W4L20746 D11 CORBEL - W4L 15510 (x2) 1 3/8"X5 1/4"X88 1/8"...
- Page 25 STEP 14 - PERGOLA ASSEMBLY QTY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK JOIST END - W4L20745 (x2) 1 3/8"X5 1/4"X1030 (36x134x40 1 /2") CORBEL - W4L 15510 JOIST -W4L20751 (x2) 1 3/8"X5 1/4"X32 1/2"...
- Page 26 STEP 15 - PERGOLA ASSEMBLY QTY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK H100405 WASHER LOCK EXT 6x15 H100792 LAG SCREW WH 1/4x3 BLK H101058 BOLT WH 5/16x8 3/4 BLK ASSEMBLY FROM JOIST ASSEMBLY FROM ST EP 14 STEPS (x2) - FOR EASE OF ASSEMBLY, IT IS RECOMMEND TO USE SAWHORSES FOR THIS STEP.
- Page 27 STEP 16 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100195 BOLT WH 5/16x2 3/4 BLK H100198 WASHER LOCK EXT 8x19 H100379 T-NUT 5/16 BLK H100405 WASHER LOCK EXT 6x15 H100792 LAG SCREW WH 1/4x3 BLK CORBEL - W4L 15510 (x 4) 1 3/8"X5 1/4"X32 1/2"...
- Page 28 STEP 17 - PERGOLA ASSEMBLY QTY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 T-NUT 5/16 BLK H100379 H100459 BOLT WH 5/16x1 1/4 BLK SLOTTED JOIST - W4L 15517 SLOTTED JOIST - W4L 15515 (x14) 1 3/8"X5 1/4"X89 1/2" (36x134x2274) (x14) 1 3/8"X5 1/4"X55 3/4"...
- Page 29 STEP 18 - PERGOLA ASSEMBLY PART NUMBER DESCRIPTION H100198 WASHER LOCK EXT 8x19 = - -------� H100204 LAG SCREW WH 5/16x5 1 /2 BLK \____;,_..__ _______ 1 _ : ROOF JOIST ASSEMBLY FROM STEP 17 (x14) ATTACH ROOF JOIST ASSEMBLIES USING PILOT HOLES IN OUTER JOIST ASSEMBLY. ROOF JOIST ASSEMBLY FROM STEP 17...
- Page 30 STEP 19 - PERGOLA ASSEMBLY DESCRIPTION QTY PART NUMBER BOLT WH 1/4x1 1/4 BLK H100397 H100398 T-NUT 1/4 BLK H100405 WASHER LOCK EXT 6x15 PURLIN - W4L20748 (x14) 1 3/8"X1 3/8" (36x36x1074) PURLIN - W4L20749 (x14) 1 3/8"X1 3/8" (36x36x1593) PURLIN END - W4L20747 (x28) 1 3/8"X1 3/8"X88 1/8"...
- Page 31 STEP 20 - PERGOLA ASSEMBLY QTY PART NUMBER DESCRIPTION H100201 SCREW PFH 8x2 1 /2 BLK PURLIN ASSEMBLY FROM STEP 19 (x14) -WHEN LIFTING UP EACH PURLIN ASSMBLY, ENSURE THAT JOINTS ARE SUPPORTED AND PURLIN IS KEPT LEVEL. -TO AVOID WOOD SPLITTING OUT, IT IS RECOMMENDED THAT A 1/8" [3mm] DEEP PILOT HOLE IS MADE USING A 1/8" [3mm] DRILL BIT AT THE LAP JOINTS WHERE THE PURLINS FASTEN.
- Page 34 STEP 23 - PERGOLA ASSEMBLY QTY PART NUMBER DESCRIPTION H100120 CONCRETE ANCHOR 1/4"x2" H100630 WASHER FLAT 8x19 BLK - MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PAD AS SHOWN BELOW. - FOR INSTALLATION ON WOOD DECKS, YOU MUST ENSURE THERE IS AMPLE STRUCTURAL SUPPORT UNDER THE DECK. - HARDWARE NOT INCLUDED FOR DECK ATTACHMENT.
- Page 35 PowerPort™ 9205413 ELECTRICAL ENCLOSURE (x1) FOR POWERPORT INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE POWERPORT KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
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