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Summary of Contents for StarCharge Jupiter V3
- Page 1 Charging infrastructure Jupiter 60kW V3 Installation Manual Version Number/Document Number：1.0/DCY0551TYAZEN Wanbang Digital Energy Co., Ltd.
- Page 2 Wanbang Digital Energy Co., Ltd. 39 Longhui Road, Wujin High-tech Zone, Changzhou, China Customer service：+86 400-8280-768 www.starcharge.com Wanbang Digital Energy Co., Ltd. reserves all rights This document is part of the "Charging Infrastructure" technical document and is protected by copyright.
- Page 3 Content Legal Notices ................................. 2 1.General ..................................5 1.1Document purpose............................... 5 1.2 Scope of application ............................5 1.2.1 Types of charger applicable to this manual ..................... 5 1.2.2 Personnel applicable to this manual ........................ 5 1.3 Definition of related warning symbols ........................ 5 2 Preparation before installation ..........................
- Page 4 4.1.1 Equipment and equipment fixed inspection ....................20 4.1.2 Cable laying and connection inspection ......................20 4.2 Check before power on ............................. 20 4.3 Check on power-on ............................20 5.Installation enviroment ............................21 6. Completion information ............................21 Appendix 1 .................................. 22 Appendix 2 ..................................
- Page 5 1.General 1.1Document purpose This document aims to guide the construction personnel to complete the on-site installation of Jupiter 60kW V3 AC/DC integrated charger. 1.2 Scope of application 1.2.1 Types of charger applicable to this manual Jupiter 60kW V3 AC/DC integrated charger. 1.2.2 Personnel applicable to this manual Professional electrical equipment installers.
- Page 6 2 Preparation before installation 2.1 General construction tools Category Name Uses Picture Cable preparation Stripping of insulation Electrician knife tools sheath Cable preparation Cable cutter Cable cutting tools Cable preparation Hydraulic tongs Crimping cable lug tools Cable preparation Thermal shrinkage of Heat gun tools insulating materials...
- Page 7 Measuring Megger Measurement of resistance instruments Table 2 General construction tools Note: The above tools should be selected according to the actual situation on site. 2.2 Construction materials 2.2.1 Connector of cable (1) 50 square cable corresponding terminal: DT-50 copper terminal. (2) 25 square cable Corresponding terminal: DT-25 copper terminal.
- Page 8 (11) Enter the edge of foundation pits, roofs, and other openings, and concentrate to prevent falls from falling. (12) Pay attention to the ground environmental conditions such as nails and steel bars, and prevent sticking, bumping, hanging, falling and other injuries. (13) The on-site construction protective facilities, safety signs, warning signs, etc.
- Page 9 Figure 1 Top-view drawing of concrete foundation The three-view drawing of construction is as follows: Figure 2 The three-view drawing of construction 2.7 Equipment spacing requirements (1) Maintenance distance requirements. When the back or side of the charger to be installed is near a wall or other obstacles, a certain maintenance distance needs to be left, please refer to Figure 3 below: Installation manual Wanbang Digital Energy Co., Ltd.
- Page 10 Figure 3 Charger maintenance distance diagram (2) Single or back-to-back parking spaces distance requirements When the charger is installed in the middle of a parking space or back-to-back parking space, it is recommended to leave a space of 1200mm / 4 feet between the wheel stopper and the charger, as shown in Figure 4.
- Page 11 When the charger is installed between two parking spaces, in order to ensure sufficient distance between the car and the charger, it is recommended that the minimum distance from the bottom center of the charger to the wheel stopper is 1100mm / 3.6 feet, as shown in Figure 5. Figure 5 Multiple adjacent parking space distance requirements diagram 2.8 Current and distribution capacity requirements The power grid capacity should be ≥85kW and the rated input current of the charger is 130A.
- Page 12 3. Installation procedure 3.1 Unpacking and unpacking inspection 3.1.1 Unpacking list Package Name Package Weight Attached documents Parts List Size(mm) DC charger*1 Key*3 Certificate of conformity Key of triangle Wooden 1170*870*2080 DC charger 293kg Factory inspection report lock*1 （W*D*H） User manual IC card*2 Power module*2...
- Page 13 3.2 Charger fixing (1) First use a Phillips screwdriver to remove the front, rear sealing plates of the base, as shown in Figure Figure 6 Schematic diagram of sealing plates on charger (2) Move the charger to the installation location. Forklift or crane can be selected. Forklift instructions: Lift up the charger with a forklift truck, move it onto the concrete foundation, and lower the 4 holes to the anchor bolts.
- Page 14 Crane instructions: Select the appropriate crane and lifting sling according to the weight. Each eyebolt on the top shall be provided with a lifting sling. The height of the lifting sling from the eyebolts to the hook shall not be less than 1m. The force center of the hook shall be located at the symmetrical force center, as shown in Figure 7.
- Page 15 Figure 9 Schematic diagram of charging cable fixing 3.3 Electrical wiring (1) Open the front door of the charger and introduce the power cable from the bottom. (2) Connect the power cable to the copper busbar as shown in Figure 10, and ensure that the screws are tight enough;...
- Page 16 (3) If the Ethernet communication is required, put the network cable go through the bottom of the charger, and connect it to the Ethernet port. The location of the Ethernet port is shown in Figure 11. Figure 11 Ethernet port diagram 3.4 Fire-proof mud seal (1) Clean the dirt and debris at the cable inlet hole.
- Page 17 Figure 13 Hole after sealing (3) Make the sealing tight, and the appearance clean and tidy. 3.5 Installation of power module (1) Open the left door of the charger, and remove the two screws, then open the right door and pull the latch of the power module slot out as shown in Figure 14.
- Page 18 Figure 15 Rotate the module slot up 90°and insert the latch. (2) Insert the modules into the module slot and fix them with screws. Figure 16 Install the power modules (3) Pull the latch out and rotate the module slot down 90°. Then insert the latch to keep the module slot in that position.
- Page 19 Figure 17 Restore the module slot to its original position (3) Reinstall the screws on the right side. Figure 18 Install the two screws Warning: Be sure to follow the specifications and correct operation steps, otherwise personal injury or death may be caused. Installation manual Wanbang Digital Energy Co., Ltd.
- Page 20 4.Inspection after installation (Live parts shall be operated by local qualified engineer) 4.1 Installation and wiring check 4.1.1 Equipment and equipment fixing inspection (1) The charger has a neat appearance, no knock and damage. Also, the position is consistent with the concrete foundation and firmly fixed without looseness.
- Page 21 (2) Complete the overall installation 5.Installation environment The environmental conditions listed in the table below should be taken into consideration when selecting the installation site of the high-power charger. The accumulation of dust or sand in the equipment may cause premature damage to the equipment.
- Page 22 Appendix 1 Unpacking record sheet Unpacking Name of dealership date Qualified Equipment Name of commodity Quantity Note number situation Installation Unpacking Owner unit conclusion unit Signature block Installation manual Wanbang Digital Energy Co., Ltd.
- Page 23 Appendix 2 Pre-installation checklist Project name:： Civil construction unit： Equipment installation unit： Acceptance Treatment Sub-project Main acceptance items record measures Whether the on-site equipment installation complies Installation plan with the construction plan design drawings Distribution box Meets the requirements in section 2.8. circuit breaker Cable type YJV-0.6/1kV-3*50 mm²+2*25mm²...
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