Sinoboom AB18EJ Maintenance Manual

page of 132

/ 132
Bookmarks

Quick Links

Download this manual

Part No.503008110002

Rev: A

Oct 2020

Maintenance

Manual

产品说明书

PRODU

C T MAN U AL

AB18EJ/AB600EJ

AB18HJ/AB600HJ

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

Need help?

Do you have a question about the AB18EJ and is the answer not in the manual?

Questions and answers

Summary of Contents for Sinoboom AB18EJ

Page 1 Maintenance Part No.503008110002 Rev: A Manual Oct 2020 产品说明书 PRODU C T MAN U AL AB18EJ/AB600EJ AB18HJ/AB600HJ 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 See the nameplate on your machine to identify the model and serial number. (See Decals/Nameplates Inspection of the Operation Manual for details). Trade Identification Models Serial No. Imperial Metric From 0300800100 to present AB18EJ AB18EJ AB600EJ From 1200100100 to present AB18HJ AB18HJ AB600HJ NOTE: •...
Page 6 This Page Intentionally Left Blank...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 10 Checklist B Procedures ....5-16 AB18EJ only) ..... .5-26 B-1 Replace Hydraulic Oil Tank B-23 Test Tilt Protection .
Page 13 The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 15 In case of any accident involving the machinery of heights must never operate or use this machine. Hunan Sinoboom Intelligent Equipment Co., Ltd., notify Also, people who have alcohol or drugs in their Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 16 350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) TIPPING HAZARDS AND RATED LOAD Maximum rated load bearing capacity of the platform: Table 1-2 AB18EJ 230kg (unrestricted/2 persons & tools) Metric © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 17 The machine. battery is vital to maintaining the • When the machine is on rough stability of the machine. ground, with gravel or other uneven surfaces, or near holes AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 18 3. Lower the main boom. • Running speed should not exceed 1.1km/h (0.68 in./second) when the platform rises. • If the machine can be used outdoors, never operate it during strong winds or gusts. Do not lift © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 19 Do not lift the platform when the wind speed exceeds 12.5 m/s (18 mph). If the wind speed exceeds 12.5 m/s (18 mph) after the platform is lifted, AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 20 As the weight of the machine’s platform increases, the machine’s climbing capacity reduces. Sideslope: 25% / 14° Gradability: Uphill: 40% / 21° © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 21 The battery is vital to maintaining the stability of the machine. • Do not place or attach any suspended load onto any part of the machine. • Do not use the machine as a crane. AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 22 At a minimum, operators must operate and maintain the stringent industry regulations and workplace rules. machine as stated in this manual and in the Maintenance Manual in addition to following more stringent industry regulations and workplace rules. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 23 • Limit the speed of travel according to ground conditions, crowding, gradients, the presence and location of personnel and any AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 24 Make sure all labels are in place and are legible. • Ensure that the Operation Manual and Maintenance Manual are sound, easy to read and stored in the storage compartment on the platform. © Oct 2020 1-10 AB18EJ&18HJ Maintenance Manual...
Page 25 • Never store the battery in water or Maintenance Manual. humid atomosphere. • Daily check the battery cable for damage, and replace any damaged parts before operating the machine. AB18EJ&18HJ Maintenance Manual 1-11 © Oct 2020...
Page 26 OFF position. 7. Turn the key switch at the ground controls to OFF position and remove the key to avoid unauthorized operation of the machine. 8. Turn off the main power switch. © Oct 2020 1-12 AB18EJ&18HJ Maintenance Manual...
Page 27 SPECIFICATIONS PERFORMANCE PARAMETERS Table 2-1 AB18EJ specifications AB18EJ (Metric) AB600EJ (Imperial) MEASURE DIMENSION PARAMETERS Max platform height 18.2 m 59 ft 8.5 in Max working height 20.2 m 66 ft 3 in Max horizontal reach 11.5 m 37 ft 9 in Overall length(stowed) 8.7 m...
Page 28 AB18HJ (Metric) AB600HJ (Imperial) MEASURE DIMENSION PARAMETERS Max platform height 18.2 m 59 ft 8.5 in Max working height 20.2 m 66 ft 3 in Max horizontal reach 11.5 m 37 ft 9 in © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 29 15.4gal (UK)/18.5gal (US) Fuel tank capacity 60 L 13.2gal (UK)/15.9gal (US) Hydraulic system pressure 21 MPa 3046 Psi Battery (number×voltage, capacity) 8×6 V, 390 Ah System voltage 48 VDC Control voltage 12 VDC GROUND BEARING DATA AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 30 In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the environmental temperature. d) In cold weather, auxiliary devices are needed to start the machines © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 32 Table 2-5 Platform rotate：With the platform horizontal, rotate the platform clockwise and anticlockwise twice, ITEM AB18EJ AB18HJ respectively. Main boom up 54～66s 54～66s Main boom down 54～66s 54～66s © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 33 • Do not place heavy component upon instable surface. Table 2-6 Component Metric (kg) Imperial (lb) Chassis assembly 3115.0 6867.4 Turntable assembly (AB18EJ) 1510.8 3330.7 Turntable assembly (AB18HJ) 1680.1 3704.0 Boom assembly 2492.0 5493.9 Secondary boom, lower 260.7 574.7...
Page 34 0.4 MPa (58 Psi) High-pressure Filter High-pressure filter bypass pressure 0.7 MPa (101.5 Psi) NOTICE The factory-filled hydraulic oil can be selected to suit the customer’s demand. Do not intermix different types of hydraulic oil. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 35 40 ± 3 Nm (30 ± 3 ft-lb) M16×1.5 75 ± 5 Nm (55 ± 4 ft-lb) 75 ± 5 Nm (55 ± 4 ft-lb) 45 ± 3 Nm (33 ± 4 ft-lb) M18×1.5 AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 36 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) G1-1/2A 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) © Oct 2020 2-10 AB18EJ&18HJ Maintenance Manual...
Page 37 110 ± 8 Nm (81 ± 6 ft-lb) 185 ± 15 Nm (136 ± 11 ft-lb) 1-5/16-12 160 ± 10 Nm (118 ± 7 ft-lb) 280 ± 20 Nm (207 ± 15 ft-lb) AB18EJ&18HJ Maintenance Manual 2-11 © Oct 2020...
Page 38 600 Nm (443 ft-lb) 800 Nm (590 ft-lb) 980 Nm (723 ft-lb) 650 Nm (479 ft-lb) 850 Nm (627 ft-lb) 1050 Nm (774 ft-lb) 750 Nm (553 ft-lb) 1050 Nm (774 ft-lb) 1250 Nm (923 ft-lb) © Oct 2020 2-12 AB18EJ&18HJ Maintenance Manual...
Page 39 200 Nm (148 ft-lb) 9/16-18 13/16" 200 Nm (148 ft-lb) 280 Nm (207 ft-lb) 5/8-18 15/16" 350 Nm (258 ft-lb) 495 Nm (365 ft-lb) 3/4-16 1-1/8" 560 Nm (413 ft-lb) 780 Nm (575 ft-lb) 7/8-14 AB18EJ&18HJ Maintenance Manual 2-13 © Oct 2020...
Page 41 The model AB18EJ is powered by electric motor. (oil supply by single or dumplex pump) to enable the The model AB18HJ is powered by either of the delivery of pressure oil at varying flow.
Page 42 The weight sensor measures the weight on the platform. When the weight on the platform exceeds the rated load, the buzzer will sound continuously, the overload indicator will flash, the display will indicate platform overload, the associated functions will be restricted. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 43 Reference the Repair & Inspection Report for items Qualified Sinoboom equipment mechanic is a person requiring inspection. Reference the Inspection recognized by Sinoboom as one who, by possession of Procedures in appropriate areas of this manual to a recognized degree, certificate, training, has perform the inspection and maintenance procedures.
Page 44 SERVICE AND GUIDELINES annual machine inspection, notify Hunan Sinoboom Intelligent Equipment Co., Ltd. of the current machine ownership information. PREVENTIVE MAINTENANCE The preventive maintenance must be performed by a qualified Sinoboom equipment mechanic. Reference the Repair & Inspection Report and Maintenance Schedule in this manual for the inspecton items and intervals.
Page 45 2. Should it be necessary to remove a component on materials out of the vital components. Precautions an angle, keep in mind that the capacity of an have been taken to safeguard against this. Shields, eyebolt or similar bracket lessens, as the angle AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 46 Service applicable components with the amount, type, and grade of lubricant recommended in this manual, at the specified intervals. When recommended lubricants are not available, consult your local supplier for an © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 47 NOTICE The setting type sealant can be used to avoid short circuit and keep the connections tidy, but it will make the future removal of pins more difficult. AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 49 Before delivering the machine, complete the following • The replacement parts used in the maintenance record using these instructions: should be identical or equivalent to the original 1. Prepare the machine before delivery, which parts. includes performing a pre-delivery inspection, AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 50 "NO", the machine must be stopped and re-inspected after repair is completed and marked Every year or every 1000 hours A+B+C+D in the box marked "inspection". Select the appropriate inspection procedure based on the inspection type. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 51 A-14 Functional Tests A-15 Inspect Battery Level A-16 Perform Maintenance after 30 Days Checklist B Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 52 Exhausting and Counterbalance Valve Locking B-18 Inspect Electrical Wiring B-19 Inspect the Battery B-20 Test Oscillating Outriggers and Inspect Oscillating Multi-way Valve Tie Rod B-21 Test Drive Speed B-22 Test Emergency Lowering (AB18EJ only) © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 53 D-3 Replace Hydraulic Oil D-4 Replace Hydraulic Tank Suction Filter D-5 Replace Coolant and Coolant Hoses (AB18HJ only) D-6 Replace Fuel Hoses (- AB18HJ only) D-7 Inpsect Boom Wear Pads User Inspector Signature Inspector Date AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 54 • Guardrail and entry gate Note: If the manuals need to be replaced, please • Structure and welding cracks contact Hunan Sinoboom Intelligent Equipment Co., Ltd.. • Nuts, bolts and other fasteners NOTICE A-2 Inspect All Decals If damaged parts, incorrect installation or missing...
Page 55 If the hydraulic leaks fail to be discovered, it will lead to hazardous situations, reduce the machine performance and damage components. Inspect the area on or around the following components for hydraulic spill, dripping or residues: AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 56 The dirts or water entering the combustion system can cause severe damage to the fuel pump and injectors. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 57 The appropriate engine oil level is vital to maintaining the engine performance and extending its service life, otherwise it will damage the engine parts. Through the daily check the inspector can know about the changes AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 58 50% ethylene glycol and room temperature, and slowly open -32℃～0℃ 50% water mixed coolant the cover to release the pressure. 650% ethylene glycol and -54℃～-32℃ 40% water mixed coolant © Oct 2020 5-10 AB18EJ&18HJ Maintenance Manual...
Page 59 5. Clean up the fuel spill. Figure 5-5 6. Start the engine from the ground controller and inspect the fuel filter for leakage. Replace the engine belt immediately if the above conditions occur. AB18EJ&18HJ Maintenance Manual 5-11 © Oct 2020...
Page 60 Shut off the engine before inspection. fully read and understood. 1. Inspect whether the engine intake tube is damaged or extruded flat, or getting loose. If such conditions occur, the dust or debris may enter the engine. © Oct 2020 5-12 AB18EJ&18HJ Maintenance Manual...
Page 61 15. Turntable slewing switch Table below) 16. Secondary boom up/down 2. Ground position 9. Jib up/down switch switch 17. Emergency power (AB18EJ) / 3. OFF position (Neutral position) 10. Platform level switch Engine start switch (AB18HJ) 4. Platform position 11. Platform rotate switch 18.
Page 62 Figure 5-8 Ground controller display screen Table 5-9 1. Fuel/battery level gauge 3. Tachometer 5. Platform load 2. Accumulated work hours 4. Current work hours CAUTION Scope 15 14 Figure 5-9 Platform controller © Oct 2020 5-14 AB18EJ&18HJ Maintenance Manual...
Page 63 30 days or 50 hours. After performing the 30-day maintenance, continue performing maintenance as scheduled. Perform the following procedure： • B-1 Inspect and replace the return filter of hydraulic oil tank. AB18EJ&18HJ Maintenance Manual 5-15 © Oct 2020...
Page 64 Rubber cracks in radial direction. • Rubber worn to the wear mark. 2. Inspect the lug nuts are torqued to specificion (800Nm[590ft-lb]). Figure 5-12 3. Use a wrench to remove the return filter. © Oct 2020 5-16 AB18EJ&18HJ Maintenance Manual...
Page 65 7. Remove the fuel filter, replace with a new one and BURN HAZARD install. 8. Tighten the plug. Be cautious of the heated parts of engine. Bodily contact with them may 9. Clean up the fuel spills. result in severe burn. AB18EJ&18HJ Maintenance Manual 5-17 © Oct 2020...
Page 66 Step 2. 1. Open the right side cover of turntable. 6. Install the air filter back to the hydraulic tank. 2. Locate the engine air filter, as shown in the below figure： © Oct 2020 5-18 AB18EJ&18HJ Maintenance Manual...
Page 67 Inappropriate gear oil level of drive reducers will reduce the max lift angle. the machine performance, and continued use could 5. Lower the boom through the secondary boom up/ result in component damage. down and main boom up/down switches. AB18EJ&18HJ Maintenance Manual 5-19 © Oct 2020...
Page 68 B-12 Inspect Slewing Reducer Oil Level Inappropriate gear oil level of slewing reducers will reduce the machine performance, and continued use could result in component damage. Figure 5-17 Inspecting the connecting bolts between chassis and slewing bearing © Oct 2020 5-20 AB18EJ&18HJ Maintenance Manual...
Page 69 4. Ensure the feeler gauge won’t go through the outside of bolt head to the bolt shank. 5. Rotate the turntable to inspect all the bolts. Inspecting the connecting bolts between turntable and slewing bearing AB18EJ&18HJ Maintenance Manual 5-21 © Oct 2020...
Page 70 5. Lower the main boom to horizontal position, and fully extend the main boom. 6. As indicated by the arrowFig 5-16 , page 5-20, insert 0.04mm feeler gauge in between the bolt and washer. © Oct 2020 5-22 AB18EJ&18HJ Maintenance Manual...
Page 71 8. Perform the same procedure to test the exhausting 100/3.94 0.39/0.015 of oscillate cylinder on the right side. 125/4.92 0.23/0.009 9. Proceed to test the counterbalance valve locking. 160/6.30 0.14/0.006 Testing counterbalance valve locking AB18EJ&18HJ Maintenance Manual 5-23 © Oct 2020...
Page 72 Avoid acid overflow or contact with acid in lead-acid batteries and lead-acid maintenance-free batteries. If battery acid spills, use water mixed with bicarbonate (baking soda) to neutralize the acid. © Oct 2020 5-24 AB18EJ&18HJ Maintenance Manual...
Page 73 7. Slowly push forward the drive/steer joystick to the negative). full drive speed. • Connect the charging plug to 220V socket. 8. The test results are shown in Table 5-12 , page 5- AB18EJ&18HJ Maintenance Manual 5-25 © Oct 2020...
Page 74 1. Turn the Ground/Platform select switch on the ground controller to the platform control position. 2. Pull out the emergency stop buttons on both the ground and platform controllers to the ON position. © Oct 2020 5-26 AB18EJ&18HJ Maintenance Manual...
Page 75 8. The tilt alarm sounds and the the chassis tilt indicator light flashes, no functions are restricted. 4. Clean the inside of flter head. 9. Drive the machine off, and remove the wooden blocks. AB18EJ&18HJ Maintenance Manual 5-27 © Oct 2020...
Page 76 6. Open the drain valve to drain the engine oil. A-8 Inspect Engine Oil Level (AB18HJ only), page 5-9。 C-4 Replace Engine Oil Filter (AB18HJ only) NOTICE Replace the engine oil filter each time the engine oil is replaced. © Oct 2020 5-28 AB18EJ&18HJ Maintenance Manual...
Page 78 BURN HAZARD Before servicing the hydraulic system, allow the hydraulic oil to cool down to room temperature. Figure 5-26 7. Remove the #1 and #2 bolts as indicated. © Oct 2020 5-30 AB18EJ&18HJ Maintenance Manual...
Page 79 1. Open the right side cover of turntable, and locate filter must also be replaced. the coolant tank. 2. Disconnect the the coolant return hose, and drain the coolant inside the return hsoe into a suitable vessel. AB18EJ&18HJ Maintenance Manual 5-31 © Oct 2020...
Page 80 • Hoses between fuel tank and fuel filter. • Hoses between fuel filter and fuel pump. 1. Remove the both boom end covers or nylon brush. • Hoses between injector and fuel tank. © Oct 2020 5-32 AB18EJ&18HJ Maintenance Manual...
Page 81 3mm, the wear pad assembly should be timely replaced. NOTICE The wear pad disassembled from the boom should never be reused. Be sure to replace with a new wear pad asssembly. AB18EJ&18HJ Maintenance Manual 5-33 © Oct 2020...
Page 83 2. Locate the cable connected to the bottom of the use any function and will remain enabled 7 seconds platform controller. after the last function has been used. While the controls AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 84 Note: 1. Place the main boom horizontal, and use suitable The swing cylinder serves for the platform swing within lifting equipment to support the jib boom assembly. the range of 160°. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 85 #5 and #6 into the jib boom, then secure the pins with pin keepers. 3. Align the connecting hole of the connector with that of jib boom,use a soft head wooden hammer to AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 86 4. Remove the bolts as indicated by the arrows in the Wear eye protection when tapping above figure. the brass drift with wooden hammer. 5. Using lifting device, slowly move the cable track away from the boom. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 87 9. Remove the bolts and nuts at the pin #2 connecting Take care to prevent the cylinder the main boom with the upper upright.. from rotating. 10. Using brass drift and wooden hammer, tap the pins #2 and #3 out. AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 88 1. Remove the main boom assembly. 24. Using lifting device, lift away the secondary lift 2. Use a suitable lifting device to support the cylinder. secondary boom head, master cylinder, main lift cylinder and upper link. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 89 Tighten the lug nuts to the proper Replacing tires and rims torque to prevent wheels from Hunan Sinoboom Intelligent Equipment Co., Ltd. coming loose, Use a torque recommends the replacement tires be of the same size, wrench to tighten the fasteners. If ply rating and brand as the original tires.
Page 90 1. Use a lifting device with sufficient capacity to support the outrigger. 2. Install the drive motor, and use torque wrench to secure the bolts in diagonal sequence. 3. Align the reducer brake oil port with the nick of support. © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 91 9. Rotate the motor housing to align the slewing motor Removal of slewing drive device bolt hole with the reducer bolt hole. Apply threadlocker Loctite 272 to the bolt with washer on, install the bolt and tighten. AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 92 5. The tightening of bolts should be done in stages, Follow the stages and the recommended torques as listed in the table below to tighten the bolts. Table 6-3 1st Stage 2nd Stage 3rd Stage 90Nm 180Nm 300Nm (66ft-lb) (133ft-lb) (221ft-lb) © Oct 2020 6-10 AB18EJ&18HJ Maintenance Manual...
Page 93 1. Oscillating counterbalance valve 4. Boom function valve 7. High-pressure filter 2. Oscillating mult-way valve 5. Slewing buffer vavle 8. Emergency power unit 3. Hydraulic tank 6. Slewing motor 9. Duplex gear pump AB18EJ&18HJ Maintenance Manual 6-11 © Oct 2020...
Page 95 Restrict the operating pressure for oscillation at 38bar PR10-36A-0-N-15/M38 reducing valve Ensure the flow for oscillating function remains Pressure constantly at 5Lpm, not affected by the the load compensating FR10-39A-0-N pressure variation at the downstream valve AB18EJ&18HJ Maintenance Manual 6-13 © Oct 2020...
Page 96 32.0000 34.4087 2–position 4–way 28.5682 34.4087 solenoid directional 16.0000 28.5682 棕兰 valve 16.0000 32.0000 黑 32.0000 28.5682 Pressure gradient 16.0000 28.5682 16.0000 control valve 17.4787 Check valve 46.7096 34.4087 32.0000 28.5682 © Oct 2020 6-14 AB18EJ&18HJ Maintenance Manual 16.0000...
Page 97 REPAIR PROCEDURES Hydraulic Schematic Figure 6-15 AB18EJ hydraulic schematic AB18EJ&18HJ Maintenance Manual 6-15 © Oct 2020...
Page 99 7–second limit alarm second limit alarm Check whether the obstacle detection switch Obstacle detection Obstacle detection alarm functions properly alarm Drive controller Drive controller error alarm Check the associated error of drive controller error alarm AB18EJ&18HJ Maintenance Manual 6-17 © Oct 2020...
Page 100 Check the wiring of platform level up solonoid solenoid valve fault valve fault valve Platform level down Platform level down solenoid Check the wiring of platform level down solonoid solenoid valve fault valve fault valve © Oct 2020 6-18 AB18EJ&18HJ Maintenance Manual...
Page 101 Main boom relative angle Check the wiring of main boom relative angle angle sensor fault sensor fault sensor Low battery level Low battery level alarm Check whether the battery voltage is too low alarm AB18EJ&18HJ Maintenance Manual 6-19 © Oct 2020...
Page 102 The controller operates at 40 ℃, restart the key switch and interlock ambient temperatures switch; Low temperature of FL below –40 ℃. 0115 2. If the above checks fail, replace the motor controller controller. © Oct 2020 6-20 AB18EJ&18HJ Maintenance Manual...
Page 103 Reduced low-temperature The machine operates at Use the machine under normal operating 0121 performance of FL motor ambient temperatures conditions. controller below -25℃ Reduced low-temperature 0221 performance of FR motor controller AB18EJ&18HJ Maintenance Manual 6-21 © Oct 2020...
Page 104 Reduced overvoltage current results in and undervoltage setting. 0224 performance of FR motor voltage increase. controller 4. Check the regenerative brake setup and current limit. Reduced overvoltage 0324 performance of RL motor controller © Oct 2020 6-22 AB18EJ&18HJ Maintenance Manual...
Page 105 2. Improper set up motor deceleration value setup; temperature. Reduced overheat 0228 performance of FR motor 3. Monitor the machine operating current to controller determine whether the overheat results AB18EJ&18HJ Maintenance Manual 6-23 © Oct 2020...
Page 106 2. Monitor output signal via monitor menu/ outputs menu/Driver 3 PWM to check 2. Stained/damaged/ whether there is output control signal; Open/short-circuited broken wiring 0133 solenoid brake/coil 3 3. Check the coil of contactor; © Oct 2020 6-24 AB18EJ&18HJ Maintenance Manual...
Page 107 3. Check the encoder feedback speed signals 0236 controller via monitor/motor menu/motor speed A/B; 3. Improper wiring. Encoder error of RL motor 4. If the checks above fail to discover the 0336 controller problem, replace the encoder. AB18EJ&18HJ Maintenance Manual 6-25 © Oct 2020...
Page 108 Note：The pins #16 of the 35–pin controller controller output voltage at slider connector is for accelerator slider end input. end of accelerator. High voltage at slider end 0241 of accelerator of FR motor controller © Oct 2020 6-26 AB18EJ&18HJ Maintenance Manual...
Page 109 FR motor controller pot2. connector is for pot2 slider end input. Low voltage at slider end of 0344 pot2 of RL motor controller Low voltage at slider end of 0444 pot2 of RR motor controller AB18EJ&18HJ Maintenance Manual 6-27 © Oct 2020...
Page 110 Setup change of RR motor 0449 controller VCL run error of pump 0068 motor controller 1. Update the software to the correct version; Software problem VCL run error of FL motor 2. Replace the controller. 0168 controller © Oct 2020 6-28 AB18EJ&18HJ Maintenance Manual...
Page 111 2. Encoder fault; can be properly delivered; Motor rotary choke of FL 3. Improper wiring or 0173 motor controller 2. Ensure the brake is fully disengaged; motor damage AB18EJ&18HJ Maintenance Manual 6-29 © Oct 2020...
Page 112 Motor type error of RR 0489 motor controller VCL/OS mismatch of pump 0091 motor controller Controller program error Update the program to the correct version. VCL/OS mismatch of FL 0191 motor controller © Oct 2020 6-30 AB18EJ&18HJ Maintenance Manual...
Page 113 0294 response timeout of FR switch; activation of motor controller emergency reverse 3. Check the programming of emergency timeout. reverse. Emergency reverse 0394 response timeout of RL motor controller AB18EJ&18HJ Maintenance Manual 6-31 © Oct 2020...
Page 114 Communication Communication timeout 1s timeout between FL Check CAN3 signal lines between FL and FR 0153 between FL and FR motor and FR motor motor controllers. controllers controllers © Oct 2020 6-32 AB18EJ&18HJ Maintenance Manual...
Page 115 Terminal post protector (i.e., petroleum jelly and corrosion prevention spray, etc.) REQUIRED EQUIPMENT • Voltmeter (for flooded/wet battery, colloid and AGM battery) • Protective goggles and gloves • Wrench with rubber handle Figure 6-17 AB18EJ&18HJ Maintenance Manual 6-33 © Oct 2020...
Page 116 To prevent corrosion, apply a thin layer of petroleum jelly or use a terminal protector. BATTERY INSTALLATION SAFETY PREVENTIVE MAINTENANCE INSTRUCTIONS Inspection • Always wear protective clothing, gloves and goggles when handling the battery. © Oct 2020 6-34 AB18EJ&18HJ Maintenance Manual...
Page 117 • The battery will bleed air in the equalization process values. Details about proper charging are as follows: (forming bubbles). AB18EJ&18HJ Maintenance Manual 6-35 © Oct 2020...
Page 118 Voltage Test When Charging Test of Specific Gravity 1. Disconnect and reconnect the DC plug to restart the 1. Fill and drain the specific gravity hydrometer 2～3 charger. times. Then, obtain a sample from the battery. © Oct 2020 6-36 AB18EJ&18HJ Maintenance Manual...
Page 119 10 The requirements for the use and care of lithium seconds. batteries are as follows: • Charging indication: The yellow indicator lamp will PREPARATION illuminate when charging, the green indicator lamp AB18EJ&18HJ Maintenance Manual 6-37 © Oct 2020...
Page 120 It should be placed in a suitable environment (- θ temperature below 40°C, humidity less than 90%), and charged once with a dedicated charger for at least three months. 兰棕黑 © Oct 2020 6-38 AB18EJ&18HJ Maintenance Manual 17.4787 46.7096...
Page 121 兰棕 Oil temperature Proximity switch/ θ 黑 switch Pressure sensor θ 28.5682 46.7096 28.5682 Delay relay 兰棕黑 Fuel level sensor Power-off switch 17.4787 46.7096 34.4087 Relay Horn 32.0000 28.5682 16.0000 AB18EJ&18HJ Maintenance Manual 6-39 © Oct 2020...
Page 122 REPAIR PROCEDURES Symbol Desription Key switch Preheating wire © Oct 2020 6-40 AB18EJ&18HJ Maintenance Manual...
Page 123 REPAIR PROCEDURES Electrical Schematic Figure 6-21 Electrical schematic of turntable AB18EJ&18HJ Maintenance Manual 6-41 © Oct 2020...
Page 124 REPAIR PROCEDURES Figure 6-22 Electrical schematic of platform © Oct 2020 6-42 AB18EJ&18HJ Maintenance Manual...
Page 125 2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and marked in the box marked "inspection". AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 127 A-11 Inspect Fuel Filter (AB 18HJ only) A-12 Inspect Cooling Fan (AB18 HJ only) A-13 Inspect Engine Intake System (AB18HJ only) A-14 Functional Tests A-15 Inspect Battery Level A-16 Perform Maintenance after 30 Days Checklist B Procedures AB18EJ&18HJ Maintenance Manual © Oct 2020...
Page 128 Cylinder Fasteners B-16 Test Cylinder Drift B-17 Test Oscillate Cylinder Exhausting and Counterbalance Valve Locking B-18 Inspect Electrical Wiring B-19 Inspect the Battery B-20 Test Oscillating Outriggers and Inspect Oscillating Multi-way Valve Tie Rod © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 129 REPAIR PROCEDURES REPAIR & INSPECTION REPORT B-21 Test Drive Speed B-22 Test Emergency Lowering (AB18EJ only) B-23 Test Tilt Protection Checklist C Procedures REPAIRED/ YES/Machine is NO/Machine Has Problem Machine Has Items in Good Damage or Description Been Repaired Condition...
Page 130 REPAIR PROCEDURES REPAIR & INSPECTION REPORT Inspector Date Inspector Title Inspector Company © Oct 2020 AB18EJ&18HJ Maintenance Manual...
Page 132 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

This manual is also suitable for:

Ab600ej Ab18hj Ab600h

Sinoboom AB18EJ Maintenance Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sinoboom AB18EJ

Summary of Contents for Sinoboom AB18EJ

This manual is also suitable for: