Sinoboom GTTZ10EJ Operation Manual

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Maintenance manual (110 pages)

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Part No.509002100002

Rev: A

Nov. 2020

Operation

Manual

产品说明书

PRODU

C T MAN U AL

GTTZ10EJ/ML10EJ/ML340EJ

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

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Summary of Contents for Sinoboom GTTZ10EJ

Page 1 Operation Part No.509002100002 Rev: A Manual Nov. 2020 产品说明书 PRODU C T MAN U AL GTTZ10EJ/ML10EJ/ML340EJ 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 (SeeDecals/Nameplates Inspectionof the Operation Manual for details.） Trade Identification Model Serial No. Imperial Metric From 0900200110 to present GTTZ10EJ ML10EJ ML340EJ NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters. •...
Page 6 This Page Intentionally Left Blank...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 9: Table Of Contents
Test ....... 6-1 Description....... A-1 Ground Controls ..... . 6-1 GTTZ10EJ Operation Manual © Nov. 2020...
Page 10 Appendix 2: Prepare the Work Record Before Delivery ..A-3 Appendix Maintenance Inspection Report ....A-5 © Nov. 2020 GTTZ10EJ Operation Manual...
Page 11: Introduction
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. GTTZ10EJ Operation Manual © Nov. 2020...
Page 13: Machine Specifications
MACHINE SPECIFICATIONS Table 1-1 GTTZ10EJ Specifications ML10EJ (METRIC) ML340EJ (IMPERIAL) MEASURE DIMENSIONAL PARAMETERS Max platform height 8.3 m 27ft 3in Max working height 10.3 m 33ft 9.5in Max horizontal reach 3.3 m 10ft 10in Overall length(stowed) 2.97 m 9ft 9in Overall width(stowed) 0.99 m...
Page 14 MACHINE SPECIFICATIONS Table 1-1 GTTZ10EJ Specifications (continued) ML10EJ (METRIC) ML340EJ (IMPERIAL) MEASURE Drive mode (drive×steer) 2WD×2WS Max allowable side force (indoor / 400N (indoor) / 200N (outdoor) 90N (indoor) / 45N (outdoor) outdoor) Max operating noise level 72 dB POWER PARAMETERS Hydraulic tank capacity 1.8 gal (imperial) / 2.1 gal (US)
Page 18 Operating/raised position： The machine comes in operating/raised position when the mast raises so that the lower limit switch becomes disengaged. Stowed position： The machine comes in stowed position when the mast is fully lowered. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 19: Safety
Table 3-1 , page 3-2. Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. GTTZ10EJ Operation Manual © Nov. 2020...
Page 20: Tipping Hazards And Rated Load
Maximum rated load bearing capacity of the • Tow the machine only from the platform:200kg (440lb) tiedown/lifting points on the chassis. • Never use the mast or platorm to stablize or support any objects outside of the machine. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 21 • Do not put a load outside the platform. • When the platform is caught or stuck or when other objects in the vicinity impede its normal movement, do not use the GTTZ10EJ Operation Manual © Nov. 2020...
Page 22: Work Environment Hazards
Fresh breeze Strong Large branches in motion. Flags waving near 10.8～13.8 25～31 breeze horizontal. Umbrella use becomes difficult. Near gale/ Whole trees in motion. Effort needed to walk moderate 13.9～17.1 32～38 against the wind. gale © Nov. 2020 GTTZ10EJ Operation Manual...
Page 23: Unsafe Operation Hazards
HAZARDS The machine must be operated in strict compliance with the requirements as contained in this manual and the maintenance manual, as well as the applicable industry or local regulations, whichever is more stringent. GTTZ10EJ Operation Manual © Nov. 2020...
Page 24: Fall Hazards
The battery is vital to maintaining the stability of the machine. • Do not place or attach any suspended load onto any part of the machine. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 25: Collision Hazards
When the machine is conducting aerial work, warn the staff/non- staff not to work, stand or walk under the raised boom or platform. • Limit the speed of travel according to ground conditions, crowding, gradients, the presence GTTZ10EJ Operation Manual © Nov. 2020...
Page 26: Crush Hazards
• Make sure all labels are in place and are legible. • Ensure that the Operation Manual and Maintenance Manual are sound, easy to read and stored in the storage compartment on the platform. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 27: Bodily Injury Hazards
(including cigarettes/smoking materials) away from the battery to prevent explosion. • Do not touch the battery terminals or cable clips with tools that may cause sparks. • Avoid charging the battery in direct sunlight. GTTZ10EJ Operation Manual © Nov. 2020...
Page 28: Welding And Polishing Requirements3-10
WELDING AND POLISHING operation of the machine. REQUIREMENTS 6. Turn off the power disconnect switch. 7. Charge the battery. Before welding, grinding and polishing operations, al- ways ensure you read and understand all operation and © Nov. 2020 3-10 GTTZ10EJ Operation Manual...
Page 29 SAFETY NOTICE After using the machine, the power disconnect switch must be turned off. GTTZ10EJ Operation Manual 3-11 © Nov. 2020...
Page 31: Jobsite Inspection
The following items present danger on the jobsite: • Steep hills or caves • Ground prominences, obstacles or debris • Ground inclines GTTZ10EJ Operation Manual © Nov. 2020...
Page 33: Pre-Operation Inspection
After any maintenance, the operator must perform another pre-operation inspection before conducting a pre-operation function test. • Qualified maintenance technicians must perform regular maintenance inspections according to the requirements in the manufacturer’s Maintenance Manual. GTTZ10EJ Operation Manual © Nov. 2020...
Page 34: Conducting A Pre-Operation
2. Ensure the hydraulic tank body and its connections and install correctly; if the fasteners are found are free of leaks. detached or loose, please secure immediately. 3. Add oil as needed. Never overfill the tank. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 35: Inspecting The Battery Level
The battery level is at 10%, which is very low. The machine will become slow. The battery requires recharging. NOTICE The battery must be charged at the power ratio of approx. 20%. Do not use the battery until fully depleted. GTTZ10EJ Operation Manual © Nov. 2020...
Page 37: Pre-Operation Function Test
NOTICE • Only use the machine according All function tests of ground controls must be to the instructions in this manual completed within a cycle. and for its intended purpose. GTTZ10EJ Operation Manual © Nov. 2020...
Page 38 12. Up/rotate left control button control select switch) 3. Turntable rotate function button 8. Platform control position 13. Down/rotate right control button 4. Enable switch 9. Emergency stop button 5. OFF position 10. Key for display menu © Nov. 2020 GTTZ10EJ Operation Manual...
Page 39 3. Simultaneously press and hold the enable button and the down/rotate right control button,the mast should lower smoothly without abnormal noises, and the buzzer should sound. GTTZ10EJ Operation Manual © Nov. 2020...
Page 40: Platform Controls
3. Simultaneously press and hold the enable button and the down/rotate right control button,the turntable should rotate right. PLATFORM CONTROLS Jib boom up/down NOTICE All the tests of platform controls should be completed within a cycle. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 41 3. Rocker switch for turntable rotate 7. Emergency stop button 11. Drive function button left/wheel steer left functions 4. Rocker switch for turntable rotate 8. Drive forward/lift direction arrow 12. Jib boom lift function button right/wheel steer right functions GTTZ10EJ Operation Manual © Nov. 2020...
Page 42 Push the function button before activating the associated function, otherwise the function should 3. Be sure the associated indicator lights are on and not operate. no alarm messages shown on the display. Emergency stop button Enable button © Nov. 2020 GTTZ10EJ Operation Manual...
Page 43 3. Press and hold the enable button on the joystick, Jib boom up/down and press on the right side of the rocker switch on top of the joystick, the machine should steer right. GTTZ10EJ Operation Manual © Nov. 2020...
Page 44: Testing The Drive Speed
Be sure no person is under the jib boom before lowering the mast and jib boom. MAST EMERGENCY LOWERING 1. Start the machine from the ground controls. 2. Push the mast up/down function button. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 45: Testing The Pothole Protection
5. Apply hand force to push the protective plate, the plate should not flip. 6. Press and hold the enable button on the joystick, and slowly deflect backward the joystick to lower the mast. GTTZ10EJ Operation Manual © Nov. 2020...
Page 46: Testing The Weighing System
2. With the machine in stowed position, drive the machine on a slope exceeding 7°, the red indicator light of the level sensor should come on, and the drive speed should be reduced to the low speed mode (0.6km/h[0.37mph]). © Nov. 2020 6-10 GTTZ10EJ Operation Manual...
Page 47: Operating The Machine
• Check the work site. tipping. • Check the safety decals/ name- plate on the machine. • Only use the machine according to the instructions in this manual and for its intended purpose. GTTZ10EJ Operation Manual © Nov. 2020...
Page 48 Turntable rotated 90°; The machine will tip over in the direction as indicated by the arrow if overloaded or operated beyond the limits of the maximum operating slope. Figure 7-1 Position of least forward stability © Nov. 2020 GTTZ10EJ Operation Manual...
Page 49: Emergency Stop
OFF position, all machine functions will not operate. • Push in the power disconnect switch at the left turntable cover to OFF position, the system will be disconnected from power supply and all machine GTTZ10EJ Operation Manual © Nov. 2020...
Page 50: Emergency Operating
EMERGENCY CONTROL In case emergency situation, malfunction or power loss occurs, the emergency control procedures listed below may be applied as appropriate. To lower the mast Figure 7-5 © Nov. 2020 GTTZ10EJ Operation Manual...
Page 51: Emergency Towing/Dragging
2. Be sure the path is clear of obstructions, and the power disconnect switch in off position. 3. Move upward the the brake release switch. GTTZ10EJ Operation Manual © Nov. 2020...
Page 52: Charging The Battery
Always wear protective glasses or goggles and protective clothing when working with batteries. You must follow the battery manufac- turer’s instructions on safety, mainte- nance and installation procedures. There are three types of batteries: © Nov. 2020 GTTZ10EJ Operation Manual...
Page 53: Driving On A Slope
To determine the slope grade： 1. Use a carpenter’s level, a straight piece of wood (at least 1 m [3.3 ft] long) and a tape measure. 2. Measure the height H and length/distance L of the slope. GTTZ10EJ Operation Manual © Nov. 2020...
Page 54 OPERATING THE MACHINE Figure 7-9 3. Slope grade= H/L x 100%. NOTICE The machine must not drive for over 2min on the maximum permissible slope grade to prevent the tires running suspended. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 55: Transporting And Lifting The Machine
When using a forklift or crane to lift the machine, beware not to collide the machine with the nearby objects. • Lock the wheels of the machine after it has been loaded to prevent the machine from rolling. GTTZ10EJ Operation Manual © Nov. 2020...
Page 56: Lifting The Machine With A Crane
3. Remove all loose parts of the machine. crane: 4. Determine the center of gravity of the machine (X: 513mm/1ft 8.2in; Y: 510mm/1ft 8.1in). Figure 8-1 5. Attach the rigging to the both lifting eyes. © Nov. 2020 GTTZ10EJ Operation Manual...
Page 57: Transporting The Machine
6. Only connect the rigging to the designated lifting points on the machine. Adjust the rigging to avoid damaging the machine and to keep the machine horizontal. GTTZ10EJ Operation Manual © Nov. 2020...
Page 59: Maintenance
Repair any damaged or malfunctioning machine be- kept in a safe and satisfactory condition. Maintenance fore operating it. operations must be carried out by a SINOBOOM- • Keep all machine inspection records for at least 10 approved qualified technician, and the maintenance...
Page 60 1, 2, 10 Platform controls 1, 2, 10 Ground controls Emergency stop 2, 10 buttons Power disconnect 2, 10 switch Horn Brake Brake release Drive speed Emergency lowering Pothole guard limit switch Boom upper limit switch © Nov. 2020 GTTZ10EJ Operation Manual...
Page 61 Overall machine components Structural parts 1, 2 Welds Pins and retaining 1, 2 pins Wear pads and 2, 6 shims Bearings 2, 6 Housing and 1, 2 covers Operation/ maintenance/parts manuals Decals and nameplate GTTZ10EJ Operation Manual © Nov. 2020...
Page 62: Conducting A Pre-Delivery Inspection
"inspection". Table 9-2 PREPARE THE WORK RECORD BEFORE DELIVERY Model Serial No. REPAIRED/Machine YES/Machine is in NO/Machine Has Damage Inspection Item Has Been Repaired Good Condition or Malfunction Pre-operational Inspection Maintenance Procedure © Nov. 2020 GTTZ10EJ Operation Manual...
Page 63: Maintenance Inspection Report
Electrical and hydraulic systems Inspect hydraulic oil level Inspect battery level Functions and controls Inspect ground controls Inspect platform controls Inspect emergency lowering Inspect drive speed Inspect pothole protection Inpsect tilt protection Inpsect brake system GTTZ10EJ Operation Manual © Nov. 2020...
Page 64 Lubricate slewing bearing Inspect tires, rims and fasteners Inspect slewing bearing bolts Mast/boom components Lubricate chains Electrical and hydraulic systems Inspect hydraulic cylinder drift Inspect hydraulic hoses Inpsect hand pump Functions and controls Inspect brake release © Nov. 2020 GTTZ10EJ Operation Manual...
Page 65 Replace retract cable REPAIRED/ NO/Machine Has Every 10 years or Problem YES/Machine is in Machine Has Been Damage or 105000h of operation Description Good Condition Repaired Malfunction Overall machine components Insect the overall machine components User GTTZ10EJ Operation Manual © Nov. 2020...
Page 66 MAINTENANCE MAINTENANCE INSPECTION REPORT Inspector signature Inspector date Inspector title Inspector company © Nov. 2020 GTTZ10EJ Operation Manual...
Page 67: Decals/Nameplates Inspection
Do not operate the engine if there are missing or badly worn safety decals. GTTZ10EJ Operation Manual 10-1 © Nov. 2020...
Page 68: Decals/Nameplates(Gb)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(GB) © Nov. 2020 10-2 GTTZ10EJ Operation Manual...
Page 69 109002100011 Decal-Crush hazard 109002100008 Decal-Electrocution hazard 103003100010 Decal-Direction arrow 109002100014 Decal-Emergency lowering 101058103001 LOGO-IPAF 101055103016 Decal-Emergency stop button 104011100010 Decal-Hydraulic oil level 104011100003 Decal-Hydraulic oil level 109002103014 Decal-Collision hazard 109002103015 Decal-Steel cable repair GTTZ10EJ Operation Manual 10-3 © Nov. 2020...
Page 70 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks 109002103012 Decal-Brake release 101014100036 Decal-Warranty © Nov. 2020 10-4 GTTZ10EJ Operation Manual...
Page 71: Decals/Nameplates(Ce-Metric)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(CE-METRIC) GTTZ10EJ Operation Manual 10-5 © Nov. 2020...
Page 72 Decal-Landyard anchorage point 109002100007 Decal-Crush hazard 109002100011 Decal-Crush hazard 109002100008 Decal-Electrocution hazard 103003100010 Decal-Direction arrow 109002100014 Decal-Emergency lowering 101058103001 LOGO-IPAF 101055103015 Decal-Emergency stop button 104011100010 Decal-Hydraulic oil level 104011100003 Decal-Hydraulic oil level 109002103013 Decal-Collision hazard © Nov. 2020 10-6 GTTZ10EJ Operation Manual...
Page 73 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks 109002103011 Decal-Steel cable repair 109002103012 Decal-Brake release GTTZ10EJ Operation Manual 10-7 © Nov. 2020...
Page 74: Decals/Nameplates(Ce-Imperial)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(CE-IMPERIAL) © Nov. 2020 10-8 GTTZ10EJ Operation Manual...
Page 75 Decal-Landyard anchorage point 109002100007 Decal-Crush hazard 109002100011 Decal-Crush hazard 109002100008 Decal-Electrocution hazard 103003100010 Decal-Direction arrow 109002100014 Decal-Emergency lowering 101058103001 LOGO-IPAF 101055103015 Decal-Emergency stop button 104011100010 Decal-Hydraulic oil level 104011100003 Decal-Hydraulic oil level 109002103013 Decal-Collision hazard GTTZ10EJ Operation Manual 10-9 © Nov. 2020...
Page 76 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks 109002103011 Decal-Steel cable repair 109002103012 Decal-Brake release © Nov. 2020 10-10 GTTZ10EJ Operation Manual...
Page 77: Decals/Nameplates(Ansi)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES(ANSI) GTTZ10EJ Operation Manual 10-11 © Nov. 2020...
Page 78 109002100011 Decal-Crush hazard 109002100008 Decal-Electrocution hazard 103003100010 Decal-Direction arrow 109002100014 Decal-Emergency lowering 101058103001 LOGO-IPAF 101055103015 Decal-Emergency stop button 104011100010 Decal-Hydraulic oil level 104011100003 Decal-Hydraulic oil level 109002103013 Decal-Collision hazard 109002103011 Decal-Steel cable repair © Nov. 2020 10-12 GTTZ10EJ Operation Manual...
Page 79 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks 109002103012 Decal-Brake release 101040103015 Decal-Annual inspection GTTZ10EJ Operation Manual 10-13 © Nov. 2020...
Page 81: Appendix 1: Symbols And Description
Never use machine Never use machine Never push or pull Never suspend objects Never lower platform during strong, gusty during strong, gusty objects outside from platform without checking for wind wind platform nearby obstacles GTTZ10EJ Operation Manual © Nov. 2020...
Page 82 Tire load against performed by ground professional maintenance personnel only Do not use damaged Collision hazards- Hydraulic oil filler port Fast/high speed Slow/low speed cords Never release the brake on a slope Tool or weight Horn © Nov. 2020 GTTZ10EJ Operation Manual...
Page 83 2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". GTTZ10EJ Operation Manual © Nov. 2020...
Page 85 Inspect safety belt and helmet REPAIRED/ NO/Machine Has After 30 days or 50h of Problem YES/Machine is in Machine Has Been Damage or operation Description Good Condition Repaired Malfunction Chassis and turntable components GTTZ10EJ Operation Manual © Nov. 2020...
Page 86 Problem YES/Machine is in Machine Has Been Damage or of operation Description Good Condition Repaired Malfunction Chassis and turntable components Inspect tires, rims and fasteners Mast/boom components Inspect boom wear pads Inspect chain tensioning © Nov. 2020 GTTZ10EJ Operation Manual...
Page 87 Problem YES/Machine is in Machine Has Been Damage or 105000h of operation Description Good Condition Repaired Malfunction Overall machine components Insect the overall machine components User Inspector signature Inspector date Inspector title Inspector company GTTZ10EJ Operation Manual © Nov. 2020...
Page 88 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

This manual is also suitable for:

Ml10ej Ml340ej

Sinoboom GTTZ10EJ Operation Manual

Introduction

1 Machine Specifications

2 Machine Components

3 Safety

4 Jobsite Inspection

5 Pre-Operation Inspection

6 Pre-Operation Function Test

7 Operating the Machine

8 Transporting and Lifting the Machine

9 Maintenance

10 Decals/Nameplates Inspection

Appendix 1: Symbols and Description

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