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Related Manuals for Sinoboom VM04E
Summary of Contents for Sinoboom VM04E
- Page 1 VM04E Operation Manual Operation Manual No.: 510002100002 Manual Version: A April 2023 Manual 产品说明书 Translated version Preface to VM04E Operation Manual PRODU C T MAN U AL VM04E/VM120E 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E)
- Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
- Page 4 Service Tel:400-608-1289 / 0086-0731-87116333 E-mail:info@sinoboom.com / sales@sinoboom.com Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code:410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
- Page 5 To Users Thank you for choosing and using the machinery of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
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Page 6: Manual Revision History
Manual Revision History: Manual Date Description Ver- sion: April 2023 Original issue... - Page 7 Scope of Manual Applicability The manual applies to the following models and serial numbers: Imperial Trade ID Applicable Serial No. Model Metric Trade ID VM04E VM04E VM120E 1000200100 to current Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Diagram of Decal Positions section of the Operation Manual.
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Page 9: Table Of Contents
Annual Machine Inspection ..49 7 Operation Instructions..33 Preventive Maintenance ... . . 49 © April 2023 VM04E Operation Manual... - Page 10 Maintenance ....49 Inspection and Preventive Mainte- nance Schedule ..... 50 © April 2023 VM04E Operation Manual...
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Page 11: Safety Warning Symbols And Signs
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © April 2023 VM04E Operation Manual... - Page 12 © April 2023 VM04E Operation Manual...
- Page 13 No smoking or open Lifting point Lashing point Tire ground pressure Hydraulic oil filler flames/sparks Do not use damaged Platform load capacity Tool or weight Fast/high speed Slow/low speed power cords © April 2023 VM04E Operation Manual...
- Page 14 SAFETY WARNING SYMBOLS AND SIGNS This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
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Page 15: Important Safety Rules
Without the written permission of Hunan Sinoboom Intelligent Sinoboom cannot foresee all the potential hazards re- Equipment Co., Ltd., this machine shall not be used in lated to this machine, so all parties involved should place high importance on safety issues. -
Page 16: Operation Safety
Functional test : Make sure that all functions of the machine are working properly. It is forbidden to alter or modify the machine without the written permission of Hunan Sinoboom Intelligent Equipment Co., Ltd. © April 2023 VM04E Operation Manual... - Page 17 • Never disassemble, modify or ret- rofit the machine or its parts. • Never disable any safety devices of the machine. • Never place objects on the plat- form guardrails. © April 2023 VM04E Operation Manual...
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Page 18: Electrocution Hazard
Do not allow oil, sludge or other slippery substances to remain on 200 - 350 6.10 m (20 ft) work shoes and platform floor. 350 - 500 7.62 m (25 ft) • Keep the platform floor unobstructed. © April 2023 VM04E Operation Manual... -
Page 19: Tipping Hazard
The platform can only be raised or extended when the machine is on firm, flat ground. • When the machine is traveling on uneven ground, or on other rough surfaces such as gravel, or near © April 2023 VM04E Operation Manual... - Page 20 • Ensure that operators of other equipment in the vicinity working at height and on the ground are aware that this MEWP is in operation. • Limit travel speed based on ground conditions, congestion, © April 2023 VM04E Operation Manual...
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Page 21: Towing, Hauling And Lifting
• The machine can only be lifted from the specific position with lift- ing equipment with sufficient lift- ing capacity. Care should be taken to prevent the machine from col- liding with surrounding objects. © April 2023 VM04E Operation Manual... -
Page 22: Maintenance Safety
Do not direct water or steam ejected from the flushing equip- ment at electrical components, as this may cause short-circuits or electrical shocks. • After maintenance is completed, thoroughly clean up any spilled hydraulic oil, and avoid allowing it © April 2023 VM04E Operation Manual... - Page 23 • If injury occurs due to high tem- perature and/or high pressure, seek immediate medical attention. If treatment is not carried out im- mediately, serious complications may result. © April 2023 VM04E Operation Manual...
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Page 24: Battery Hazards
• Only approved non-flammable diately and report to the relevant cleaning solutions should be used maintenance personnel promptly. on the machine. • Batteries contain sulfuric acid and can produce explosive © April 2023 VM04E Operation Manual... - Page 25 Do not use the battery for other purposes. • Do not reverse the positive and negative terminals of the battery for use. • Do not short-circuit the positive and negative terminals of the © April 2023 VM04E Operation Manual...
- Page 26 IMPORTANT SAFETY RULES This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
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Page 27: Responsibilities Of Relevant Parties
3.3 TRAINER’S RESPONSIBILITIES • The trainer must be accredited by Sinoboom, have comprehensive knowledge training on the machine, and must have the required skills related to machine repair and maintenance. •... - Page 28 RESPONSIBILITIES OF RELEVANT PARTIES This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
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Page 29: Technical Parameters
Maximum allowable tilt angle (front- 3°/1.5° rear/left-right) Turning radius (inside/outside) 0.14 m/1.34 m 5.5 in/4 ft 5 in Φ305×100 mm/solid Φ12×4 in/solid Tire (spec/type) Φ305×114 mm/solid Φ12×4.5 in/solid Maximum operating noise level 72dB IP rating IP54 © April 2023 VM04E Operation Manual... - Page 30 Maximum allowable altitude 1000 m 3280.8 ft Allowable ambient temperature -10℃ to 40℃ 14℉ to 104℉ (lead-acid battery) Allowable ambient temperature -20℃ to 40℃ -4℉ to 104℉ range (lithium battery) Maximum allowable relative humidity © April 2023 VM04E Operation Manual...
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Page 31: Movement Speed
Test requirements: Raise the platform: Place a rated load on the platform and lift fully, fully raise the platform (from fully retracted position to fully raised position) twice. © April 2023 VM04E Operation Manual... - Page 32 TECHNICAL PARAMETERS This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
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Page 33: Pre-Operation Test
A pre-operation test must be performed before each op- eration, before resuming operations, and before chang- ing operators, as well as after each repair. Please carefully check each item according to the content of this section. © April 2023 VM04E Operation Manual... -
Page 34: Machine Components
Fig 1 Table 5-1 1. Platform controller 7. Second combined arm 13. Power plug cable 2. Hinge assembly 8. Base boom 14. Battery 3. Harness anchorage point 9. Rear wheel (non-steering wheel) 15. Power switch © April 2023 VM04E Operation Manual... -
Page 35: Machine Status Descriptions
Operation Manual and Maintenance released, and that all control markings are Manual are intact, easy to read, and stored in the visible. manuals storage box on the platform. 3) Boom assembly © April 2023 VM04E Operation Manual... -
Page 36: Functional Test
© April 2023 VM04E Operation Manual... - Page 37 8) With the machine in non-operating position, 9) With the machine in operating position, the travel press the low speed button – the button will speed of the machine will be reduced to the speed for the raised position automatically. © April 2023 VM04E Operation Manual...
- Page 38 PRE-OPERATION TEST This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
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Page 39: Controllers And Indicators
Neutral/OFF position Platform control position Key switch Set the switch to neutral position: the machine will be powered (ground/platform control selector off. switch) Turn the switch to “platform control position”: all functions will © April 2023 VM04E Operation Manual... - Page 40 Platform Down key Control platform down function Platform Up key Control platform up function Enter key Enter the next interface of the ground display screen Page Down key Scroll down the ground display © April 2023 VM04E Operation Manual...
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Page 41: Platform Controller
In drive and steer mode, pushing this handle forward/back will drive forward/back Pressing this button will cause the light above the button to Platform lift and lower function enable illuminate, platform lifting and lowering mode is activated button © April 2023 VM04E Operation Manual... - Page 42 Pull out the button to the ON position – the platform controller will function normally; Emergency stop button press the button to the OFF position, the platform controller will be powered off and no function can be activated from the platform controller © April 2023 VM04E Operation Manual...
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Page 43: Operation Instructions
6. The platform controller screen will be turned on and should show no error message. All functions will be operative only at the platform controller; the ground controller will not work. Upslope/downslope: 25 %/14 ° © April 2023 VM04E Operation Manual... -
Page 44: Charging The Battery
The battery is at 70 % measure the density of the electrolyte. If the den- 70 % of its capacity. sity of the electrolyte is less than 1.13 kg/l the battery has been over-discharged (discharge © April 2023 VM04E Operation Manual... -
Page 45: Charger Led Description
The following information will be dis- • Sinoboom Control System: Press the Platform lift played in sequence: AC XXX (the current AC input volt- and lower function enable button: the indicator light age), CPU X.XX (software version of the charger), b**... -
Page 46: Traveling
The shorter the travel dis- tance, the slower the speed. Activating Drive and Steer Mode • Sinoboom Control System: Press the drive and steer function enable switch, the indicator light will illumi- nate. The machine will enter drive and steer mode. Fig 1 Driving Forward and Reverse •... -
Page 47: Shutdown And Parking
2. Make sure that the machine is stowed, the machine has no loose or unfixed parts, and that no people or any tools are on the platform. 3. Ensure that the machine lifting points/rigging © April 2023 VM04E Operation Manual... - Page 48 3. Adjust the rigging equipment properly to avoid dam- age to the machine and keep the machine level. X=327 mm (1 ft 1 in) Y=476 mm (1 ft 7 in) Fig 4 Diagram of rigging equipment © April 2023 VM04E Operation Manual...
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Page 49: Storage
2. Close and lock all panels and gate locks on the machine. 3. Press the emergency stop buttons on the ground controller and platform controller,andswitchthe ground/platform control selector switchto“neutral“ position,and remove the key(if equipped). © April 2023 VM04E Operation Manual... - Page 50 OPERATION INSTRUCTIONS This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
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Page 51: Emergency Procedures
8.1 REPORTING ACCIDENTS emergency stop button to stop the machine. In case of any accident involving Hunan Sinoboom Intel- 8.3 EMERGENCY LOWERING ligent Equipment Co., Ltd. products, Hunan Sinoboom Intelligent Equipment Co., Ltd. must be notified immedi- ately. -
Page 52: Emergency Towing
6. Loosen release screw #3 to the original position, and re-install the hood. Method 2 (for Sinoboom Control System): 1. Place the machine on firm, level ground and secure the wheels with chocks to prevent the machine from moving. - Page 53 10. After towing, place the machine on firm, level ground and secure the wheels with chocks to pre- vent the machine from moving. 11. Turn on the machine, so the brake can be operated properly. © April 2023 VM04E Operation Manual...
- Page 54 EMERGENCY PROCEDURES This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
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Page 55: Diagram Of Decals
DIAGRAM OF DECALS © April 2023 VM04E Operation Manual... - Page 56 101040103018 101038100007 101038100007 Decal – Electrocution hazard Decal – Charging voltage 110001100005 110001100005 Decal – Hydraulic oil level 104011100003 104011100003 Decal – Hydraulic oil level 104011100010 104011100010 Decal - Hydraulic oil filler 101014100022 101014100022 © April 2023 VM04E Operation Manual...
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Page 57: Maintenance
• For special environments or special operating re- quirements please contact Sinoboom. • Before refilling oil, wait until the temperature of the machine drops to room temperature, otherwise it may cause splashes, burns or oth- er personal injury. -
Page 58: Tire Assembly
Parts Manual of the corresponding machine. If you choose not to use the replacement tires recommended 7. Remove the jack as needed after installation. by Hunan Sinoboom Intelligent Equipment Co., Ltd., the following specifications should be adhered to: • The ply rating/rated load capacity and size should be the same as the original tire or superior to it. -
Page 59: Inspection And Preventive
Equipment Co., Ltd. recommends this task be per- formed by a factory-trained service technician, a person Pre-delivery Inspection (PDI) recognized by Sinoboom as one who, by qualification, certificate and training, has successfully demonstrated the ability and proficiency to service, repair and maintain The pre-delivery inspection shall be performed by quali- fied Sinoboom technicians. - Page 60 1, 2, 5, 12 Slider Bearings 1, 2, 5, 12 1, 2, 5, 12 1, 2, 5, 12 1, 2 1, 2 1, 2 Fastener Chassis assembly Chassis 1, 2 1, 2 1, 2 Tires Tire fastener © April 2023 VM04E Operation Manual...
- Page 61 1, 3, 10 1, 3, 10 1, 3, 10 Tilt alarm device Pothole protective device 1, 3, 10 1, 3, 10 1, 3, 10 Emergency lowering device 1, 3, 10 1, 3, 10 1, 3, 10 © April 2023 VM04E Operation Manual...
- Page 62 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date marked on the chassis Notify Sinoboom of machine ownership (change) © April 2023 VM04E Operation Manual...
- Page 63 6. Check for sealing, leaks and the correct level 7. Labels complete, clear and secure 8. Check for appropriate tolerances 9. Fully charged 10. Verify/implement 11. Replace the oil or filter element 12. Correctly lubricated © April 2023 VM04E Operation Manual...
- Page 64 MAINTENANCE This Page Intentionally Left Blank © April 2023 VM04E Operation Manual...
- Page 65 For B et t er A ccess Solution s Alw ays For B et t er A ccess Solution s ess Solution s Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号...
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