Sinoboom AB22EJ Plus Operation Manual

Sinoboom AB22EJ Plus Operation Manual

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Part No.503009100002
Rev: B
Nov. 2022
Operation
Manual
产品说明书
PRODU
C T MAN U AL
AB22EJ Plus/AB710EJ Plus
0608E (2132E)
G T JZ
0808E (2732E)
G T JZ
0808E (2732E)
G T JZ
G T JZ
0808E (2732E)

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Summary of Contents for Sinoboom AB22EJ Plus

  • Page 1 Operation Part No.503009100002 Rev: B Manual Nov. 2022 产品说明书 PRODU C T MAN U AL AB22EJ Plus/AB710EJ Plus 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
  • Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
  • Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
  • Page 5 APPLICABLE RANGE Use the following table to identify the specific serial number for models included in this manual. Check the model of your machine before consulting the manual, and then use the correct manual according to the serial number of the model. See the nameplate on your machine to identify the model and serial number.
  • Page 6 This Page Intentionally Left Blank...
  • Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
  • Page 8 This Page Intentionally Left Blank...
  • Page 9: Table Of Contents

    Check Battery Level....5-4 10 Decals/Nameplates 6 Pre-operation Function Test .. 6-1 Inspection ....... 10-1 Decals/Nameplates-GB ...10-2 AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 10 Appendix 1: Symbols and Description....... A-1 Appendix 2: Prepare the Work Record Before Delivery ..A-3 Appendix 3: Repair & Inspection Report ......A-5 Appendix 4: Major Modification and Repair Record ..... A-9 © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 11: Introduction

    The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 12 This Page Intentionally Left Blank © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 13: Performance Parameters

    PERFORMANCE PARAMETERS Table 1-1 AB22EJ Plus specifications AB22EJ Plus (Metric) AB710EJ Plus (Imperial) Items DIMENSION PARAMETERS Max platform height 21.6 m 70 ft 10 in Max working height 23.6 m 77 ft 5 in Max horizontal reach (230 kg, 340 13.4 m/11.9m/10.45m...
  • Page 14 PERFORMANCE PARAMETERS Table 1-1 AB22EJ Plus specifications (continued) AB22EJ Plus (Metric) AB710EJ Plus (Imperial) Items Turntable tailswing 2 ft 9 in 0.84 m Max allowable inclination 5° Turning radius (inside) 2.4 m 7 ft 10 in Turning radius (outside) 5.55 m...
  • Page 15 PERFORMANCE PARAMETERS Table 1-1 AB22EJ Plus specifications (continued) AB22EJ Plus (Metric) AB710EJ Plus (Imperial) Items Gross weight (unladen) 10900 kg 24030 lb Note: a) The platform height plus the operator height (taken as 2m [6ft 7in]) is the working height.
  • Page 16 PERFORMANCE PARAMETERS Chart of working envelope Figure 1-1 Chart of working envelope © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 17: Machine Components

    MACHINE COMPONENTS Figure 2-1 AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 18 The main boom is elevated to more than 0° above the horizontal plane, or the upper articulated boom is elevated to more than -5° above the horizontal plane, or the travel switch detects the telescopic boom not fully retracted. © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 19: Safety

    In case of any accident involving the machinery of Also, people who have alcohol or drugs in their Hunan Sinoboom Intelligent Equipment Co., Ltd., notify system, or experience excessive fatigue or Hunan Sinoboom Intelligent Equipment Co., Ltd.
  • Page 20: Electrocution Hazards

    Table 3-1 Minimum Safe Distance Voltage Minimum Safe Distance (Phase to Phase, kV) (m/ft) 0-50 3.05 (10) 50-200 4.60 (15) 200-350 6.10 (20) 350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 21 The machine. battery is vital to maintaining the • When the machine is driven on stability of the machine. uneven ground, gravel or other uneven surfaces, or near holes AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 22: Work Environment Hazards

    3. Lower the main boom. • The drive speed should not exceed 1.1 km/h (0.68 mph) when the platform is raised. • If the machine can be used outdoors, never operate it in © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 23 • Do not use any device that may any special workplace or by any special work method increase the wind load on the other than those specified by Hunan Sinoboom machine. Intelligent Equipment Co., Ltd., the manufacturer’s • Do not drive or lift the machine on approval and guidance should be obtained first.
  • Page 24: Unsafe Operation Hazards

    The battery not only provides power, but also serves as a counterweight. The battery is vital to maintaining the stability of the machine. © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 25: Fall Hazards

    At a minimum, operators must operate and maintain the machine as stated in the operation manual and in the maintenance manual in addition to following more stringent industry regulations and workplace rules. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 26: Crush Hazards

    • Limit the speed of travel according to ground conditions, crowding, gradients, the presence and location of personnel and any © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 27: Explosion And Fire Hazards

    During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 28: Battery Hazards

    Seek medical attention immediately if battery acid contacts skin. • Daily check the battery cable for damage, and replace any damaged parts before operating the machine. © Nov. 2022 3-10 AB22EJ Plus Operation Manual...
  • Page 29: Hydraulic Hazards

    Adding terminal protection and anti-corrosion always ensure you read and understand all operation sealants will help reduce corrosion of the battery and maintenance requirements in the Operation terminals and cables. Manual and the Maintenance Manual. AB22EJ Plus Operation Manual 3-11 © Nov. 2022...
  • Page 30: After Using The Machine

    OFF position. 7. Turn the key switch at the ground controller to OFF position and remove the key to avoid unauthorized operation of the machine. 8. Turn off the main power switch. © Nov. 2022 3-12 AB22EJ Plus Operation Manual...
  • Page 31: Jobsite Inspection

    Operators must identify and avoid workplace hazards when mov- ing, installing and operating the machine. Unless approved by Sinoboom, never operate the ma- chine in a hazardous site. The following items present danger on the jobsite: •...
  • Page 32 JOBSITE INSPECTION This Page Intentionally Left Blank © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 33: Pre-Operation Inspection

    Never use a machine that has damaged or modified be certified as a qualified operator in operation of parts. Mark the machine and stop using the this machine. machine if you discover damage or modifications. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 34: Conducting A Pre-Operation

    • Tires and rims range of oil level indicator. • Alarms and lighting (if equipped) • Platform (including rails, floor plate, safety lock, brackets and entry door) © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 35: Inspecting The Battery

    NOTICE Improper connection may cause reduced performance, damaged terminals, fusions and even fires. • Ensure the battery negative and positive are correctly connected. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 36: Check Battery Level

    ON position, and then turn the key switch at the ground controller to the ON position, then the display panel of the platform controller will display the battery capacity with progress bar. Figure 5-3 © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 37: Pre-Operation Function Test

    TESTING THE GROUND CONTROLLER Conducting a pre-operation function test helps you discover potential problems before you start using the machine. The operator must test all machine functions according to the instructions in this manual. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 38 4. Platform control position 11. Platform rotation switch 18. Enable switch 5. Emergency stop button 19. Main boom luffing switch 12. Unused 20. Ground/Platform select switch 6. Unused 13. Horn (key switch) 7. Unused 14. Buzzer © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 39 2. Pull out the emergency stop button on the ground controller to ON position, the machine shall work Preparation normally. 1. Turn the Ground/Platform select switch on the ground controller to ground control position. Ground/Platform select switch AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 40 Platform leveling switch Main boom telescoping switch © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 41 2. Turn on the enable switch and meanwhile pull downwards the jib boom up/down switch, the jib boom shall go down and the buzzer will sound. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 42: Testing The Platform Controller

    28. Power indicator light 8. Platform rotation switch 18. Steer button control direction 19. Drive/steer proportion control 9. Unused 29. Horn handle 10. Jib boom up/down switch 20. Drive proportion control direction 30. Buzzer © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 43 Drive function When the “power indicator light” is on, it means that the power supply of the platform controller is normal. Horn After pushing in the horn button, the horn shall sound. Footswitch AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 44 The machine must run at low speed anticlockwise. when not on a level surface. Note: The turntable rotation speed is in direct proportion to the travel distance of handle. Main boom luffing © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 45 CAUT 2. Depress the footswitch and push rightwards the Jib boom rotation switch (unused) platform rotation switch, the platform shall rotate anticlockwise. Jib boom up/down switch AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 46 Push the rear position drive switch, the rear position indicator light Platform tilt indicator light shall lit and the drive function shall work. © Nov. 2022 6-10 AB22EJ Plus Operation Manual...
  • Page 47: Testing Drive Speed

    If the drive speed exceeds the speed value as shown When the footswitch is depressed, the footswitch above by 10%, please immediately tag the machine indicator light will be lit. and remove it from service. Heavy load indicator light AB22EJ Plus Operation Manual 6-11 © Nov. 2022...
  • Page 48: Testing The Emergency Lowering

    9. Drive the machine down and remove the wooden blocks. 10. Place two wooden blocks under the two wheels on the front or back side of the machine, and then drive the machine onto the two blocks. The wooden © Nov. 2022 6-12 AB22EJ Plus Operation Manual...
  • Page 49: Testing The Working Envelope

    10.45m. Push the main boom telescoping switch to retract the boom. The boom can be fully retracted. AB22EJ Plus Operation Manual 6-13 © Nov. 2022...
  • Page 50: Testing The Weighing System

    Before conducting any override operation, please make sure the surrounding area and the whole machine are in a safe state, try to avoid operation in a dangerous direction and ensure personal safety. © Nov. 2022 6-14 AB22EJ Plus Operation Manual...
  • Page 51: Operating The Machine

    • Check the work site. • Check the safety decals/ nameplate on the machine. • Only use the machine according to the instructions in this manual and for its intended purpose. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 52 Boom fully extended; Boom kept horizontal; Turntable rotated 90°; The machine will tip over in the direction as indicated by the arrow if overloaded or operated on a slope beyond the maximum allowable inclination angle. © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 53 Jib boom fully raised; Turntable rotated 90°; Platform rotated 90°; The machine will tip over in the direction as indicated by the arrow if overloaded or operated on a slope beyond the maximum allowable inclination angle. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 54: Emergency Stop

    When the operator is unable to control the 2. Ensure the travel path is free of obstacles and the main power switch is off. machine: 3. Loosen the bolts on each drive hub, then reverse the cover of drive hub. © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 55: Operation From Ground

    5. Turn on the enable switch and meanwhile push/pull upwards/downwards the platform leveling switch to level up or down the platform. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 56: Operation From Platform

    1. Before operation, make sure the battery is properly reduced. connected. To steer: 2. Turn the ground/platform select switch on the ground controller to platform control position. © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 57: Driving On A Slope

    Before driving on a slope: The machine must not run for over 2min on the 1. Determine the gradeability (climbing ability) of the maximum permissible slope grade to prevent the machine. tires running suspended. GRADEABILITY: Uphill: 40%/21° AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 58: Charging The Battery

    • The charging temperature range is -10℃~45℃. If a charge heating system is available, the temper- ature range is -20℃~45℃. Charging the lead acid battery (requiring maintenance) © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 59 4. After charging, disconnect the cable plug from the operation steps as follows: battery to the charger. Open the bucket cover of the water refilling machine. Add deionized water. Put back the bucket cover and connect the water refilling plug. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 60 OPERATING THE MACHINE This Page Intentionally Left Blank © Nov. 2022 7-10 AB22EJ Plus Operation Manual...
  • Page 61: Transporting And Lifting The Machine

    The machine should be transported following the local laws and traffic rules. • When using a forklift or crane to lift the machine, try to prevent the machine from colliding with nearby objects. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 62: Lifting The Machine With A Crane

    Follow these requirements when transporting the machine by truck or trailer: To protect the machine, choose rigging with 1. Before transporting, turn the key switch on ground appropriate length. controller to OFF, and remove the key. © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 63 4. Use at least 4 ropes/belts to fasten the chassis and recommended to add a foam layer beneath the one rope/belt for the platform. platform and ensure the platform is suspended. Figure 8-3 AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 64 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 65: Maintenance

    & counterbalance valve on the cylinder. inspection report and must complete the repair & inspection report. • Immediately remove a damaged or malfunctioning machine from service, mark and stop using it. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 66: Conducting A Pre-Delivery Inspection

    Every half a year or every 500 involved. Use the table to help you adhere to a routine A+B+C hours maintenance schedule. Every year or every 1000 hours A+B+C+D © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 67: Completing A Repair & Inspection

    A-9 Check Battery Level Checklist B Procedures REPAIRED/ Problem YES/Good NO/Damaged or Items Repaired Description Machine Faulted Machine Machine B-1 Inspect and Replace Hydraulic Oil Tank Return Filter Element B-2 Inspect Rim, Tire and Fasteners AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 68 B-20 Test Braking Distance Checklist C Procedures REPAIRED/ Problem YES/Good NO/Damaged or Items Repaired Description Machine Faulted Machine Machine C-1 Replace Air Filter of Hydraulic Tank C-2 Inspect Weighing System Checklist D Procedures © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 69: Major Modification And Repair Record

    “Good” condition before company. continuing to use the machine. Table 9-4 Major Modification and Repair Record Model Serial No. Machine Repair- Repairman’s Status Problem Description Modification/Repair Item Date Company and Signature Position ter Change AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 70 MAINTENANCE © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 71: Decals/Nameplates Inspection

    Do not start an engine if there are missing or badly worn safety labels. AB22EJ Plus Operation Manual 10-1 © Nov. 2022...
  • Page 72: Decals/Nameplates-Gb

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES-GB ( 19 ) ( 21 ) (21) (21) ( 19 ) ( 1 ) (14) (21) (21) (14) © Nov. 2022 10-2 AB22EJ Plus Operation Manual...
  • Page 73 105001100057 Decal-Charge voltage 101016100032 104011100012 Decal-Fall hazard Decal-Hydraulic oil temperature range 104010100021 Decal-Hydraulic oil marking 104009100018 Decal-Hydraulic oil level 104011100010 Decal-Hydraulic oil level 104011100003 215050000001 Blind rivet Decal-No smoking or fires 101012100001 AB22EJ Plus Operation Manual 10-3 © Nov. 2022...
  • Page 74 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks Decal-AB22EJ range of motion 103009103008 103009103009 Decal-Crush hazard © Nov. 2022 10-4 AB22EJ Plus Operation Manual...
  • Page 75: Decals/Nameplates (Ce-Metric)

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (CE-METRIC) ( 19 ) (21) ( 21) www.sinoboom.com ( 19 ) ( 1 ) (14) (21) Phone 731 87116222 0086 (21) (21) (14) AB22EJ Plus Operation Manual 10-5 © Nov. 2022...
  • Page 76 103011103013 Decal-Charge voltage 101012100014 104011100012 Decal-Fall hazard Decal-Hydraulic oil temperature range 104010100021 Decal-Hydraulic oil marking 104009100022 Decal-Hydraulic oil level 104011100010 Decal-Hydraulic oil level 104011100003 215050000001 Blind rivet Decal-No smoking or fires 101012100001 © Nov. 2022 10-6 AB22EJ Plus Operation Manual...
  • Page 77 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks Decal-AB22EJ Plus range of motion 103009103008 103009103009 Decal-Crush hazard AB22EJ Plus Operation Manual 10-7 © Nov. 2022...
  • Page 78: Decals/Nameplates (Ce-Imperial)

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (CE-IMPERIAL) ( 19 ) (21) ( 21 ) www.sinoboom.com ( 1 ) (14) (21) Phone 731 87116222 0086 (21) (21) (14) © Nov. 2022 10-8 AB22EJ Plus Operation Manual...
  • Page 79 103011103013 Decal-Charge voltage 101012100014 104011100012 Decal-Fall hazard Decal-Hydraulic oil temperature range 104010100021 Decal-Hydraulic oil marking 104009100022 Decal-Hydraulic oil level 104011100010 Decal-Hydraulic oil level 104011100003 215050000001 Blind rivet Decal-No smoking or fires 101012100001 AB22EJ Plus Operation Manual 10-9 © Nov. 2022...
  • Page 80 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks Decal-AB22EJ Plus range of motion 103009103008 103009103009 Decal-Crush hazard © Nov. 2022 10-10 AB22EJ Plus Operation Manual...
  • Page 81: Decals/Nameplates (Ansi)

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (ANSI) (21) ( 19 ) www.sinoboom.com (14) (21) Phone 731 87116222 0086 (21) ( 1 ) (14) AB22EJ Plus Operation Manual 10-11 © Nov. 2022...
  • Page 82 103004103005 Decal-Charge voltage 101012100014 104011100012 Decal-Fall hazard Decal-Hydraulic oil temperature range 104010100021 Decal-Hydraulic oil marking 104009100022 Decal-Hydraulic oil level 104011100010 Decal-Hydraulic oil level 104011100003 215050000001 Blind rivet Decal-No smoking or fires 101012100001 © Nov. 2022 10-12 AB22EJ Plus Operation Manual...
  • Page 83 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks Decal-Annual inspection date 101040103015 Decal-Operation instructions 105029103023 Decal-AB22EJ Plus range of motion 103009103008 103009103009 Decal-Crush hazard 103010103014 Decal-Non-insulated AB22EJ Plus Operation Manual 10-13 © Nov. 2022...
  • Page 84: Decals/Nameplate (Csa)

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATE (CSA) (21) ( 19 ) www.sinoboom.com (14) (21) Phone 731 87116222 0086 (21) ( 1 ) (14) © Nov. 2022 10-14 AB22EJ Plus Operation Manual...
  • Page 85: Part No

    103004103005 Decal-Charge voltage 101012100014 104011100012 Decal-Fall hazard Decal-Hydraulic oil temperature range 104010100021 Decal-Hydraulic oil marking 104009100022 Decal-Hydraulic oil level 104011100010 Decal-Hydraulic oil level 104011100003 215050000001 Blind rivet Decal-No smoking or fires 101012100001 AB22EJ Plus Operation Manual 10-15 © Nov. 2022...
  • Page 86 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks Decal-Annual inspection date 101040103015 Decal-Operation instructions 105029103023 Decal-AB22EJ Plus range of motion 103009103008 103009103009 Decal-Crush hazard 103010103014 Decal-Non-insulated © Nov. 2022 10-16 AB22EJ Plus Operation Manual...
  • Page 87: Decals/Nameplate

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATE (AS) ( 19 ) (21) ( 21 ) www.sinoboom.com ( 19 ) ( 1 ) (14) (21) Phone 731 87116222 0086 (21) (21) (14) AB22EJ Plus Operation Manual 10-17 © Nov. 2022...
  • Page 88 105018100005 Decal-Charge voltage 101012100014 104011100012 Decal-Fall hazard Decal-Hydraulic oil temperature range 104010100021 Decal-Hydraulic oil marking 104009100022 Decal-Hydraulic oil level 104011100010 Decal-Hydraulic oil level 104011100003 215050000001 Blind rivet Decal-No smoking or fires 101012100001 © Nov. 2022 10-18 AB22EJ Plus Operation Manual...
  • Page 89 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks Decal-AB22EJ Plus range of motion 103009103008 103009103009 Decal-Crush hazard AB22EJ Plus Operation Manual 10-19 © Nov. 2022...
  • Page 90: Decals/Nameplate-Gb

    DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATE-GB (LITHIUM BATTERY) ( 28 ) (28) 12 13 6 (28) (28) (28) 13 15 © Nov. 2022 10-20 AB22EJ Plus Operation Manual...
  • Page 91 Yellow & black hazard warning stripe tape 216060000002 LOGO-SINOBOOM (small) 105058103003 Decal-Direction marking 103006103011 Decal-No smoking or fires 101012100001 Decal-Direction marking 103003100010 104011100012 Decal-Fall hazard Decal-Hydraulic oil temperature range 104010100021 Decal-Hydraulic oil level 104011100010 AB22EJ Plus Operation Manual 10-21 © Nov. 2022...
  • Page 92 DECALS/NAMEPLATES INSPECTION Description Qty. Part No. Remarks Decal-Hydraulic oil level 104011100003 Decal-Hydraulic oil marking 104009100018 104011100021 Decal-Crush hazard © Nov. 2022 10-22 AB22EJ Plus Operation Manual...
  • Page 93: Appendix 1: Symbols And Description

    Never use machine in Never use machine in Never push or pull Never suspend objects Never place ladders strong, gusty wind strong, gusty wind objects outside from platform and scaffolding on the platform platform AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 94 Fast/high speed Slow/low speed personnel can perform the maintenance Horn Lifting point Lashing points Tire to ground load Hydraulic oil filler Platform carrying Do not use damaged Tool or weight capacity cords © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 95: Appendix 2: Prepare The Work Record Before Delivery

    2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection result is “NO”, the machine must be stopped, and then re- inspected after repair is completed, and the box marked “REPAIRED” shall be checked. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 96 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 97: Appendix 3: Repair & Inspection Report

    B-1 Inspect and Replace Hydraulic Oil Tank Return Filter Element B-2 Inspect Rim, Tire and Fasteners B-3 Check Hydraulic Oil B-4 Inspect Electrical Wiring B-5 Inspect Emergency Lowering B-6 Inspect Air Filter of Hydraulic Tank AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 98 C-2 Inspect Weighing System Checklist D Procedures REPAIRED/ Problem YES/Good NO/Damaged or Items Repaired Description Machine Faulted Machine Machine D-1 Replace Drive Reducer Gear Oil D-2 Replace Slewing Reducer Gear Oil D-3 Replace Hydraulic Oil © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 99 4. If any item is marked as “NO” based on the inspection result, the machine must be stopped, and then re- inspected after repair is completed, and the box “REPAIRED” should be checked. Select appropriate inspection procedure based on the inspection type. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 100 DECALS/NAMEPLATES INSPECTION This Page Intentionally Left Blank © Nov. 2022 AB22EJ Plus Operation Manual...
  • Page 101: Appendix 4: Major Modification And Repair Record

    Modification/Repair” in the form will be “Good” and the machine can be used. If either inspection result is “NO”, the machine must be re-inspected after the repair is completed until the machine is in “Good” condition before continuing to use the machine. AB22EJ Plus Operation Manual © Nov. 2022...
  • Page 102 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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