Sinoboom AB10J Operation Manual

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Maintenance manual (143 pages)

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AB10J Operation Manual

Operation

Manual

Preface to Operation Manual

AB10J (AB10J/AB340J)

产品说明书

PRODU

0403100100 to current

G T JZ

Manual No: 504031100002-EN

Manual Version: A

Translated version

C T MAN U AL

0608E (2132E)

0808E (2732E)

June 2024

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Page 1 AB10J Operation Manual Operation Manual No: 504031100002-EN Manual Version: A June 2024 Manual 产品说明书 Translated version Preface to Operation Manual PRODU C T MAN U AL AB10J (AB10J/AB340J) 0403100100 to current 0608E (2132E) G T JZ 0808E (2732E) G T JZ...
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 E-mail: info@sinoboom.com (China) / sales@sinoboom.com (except China) Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code: 410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using the machinery of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate MEWP training may operate this machine.
Page 6 Manual Revision History: Ver- Date Description sion Original issue June 2024...
Page 7 The manual applies to the following models and serial numbers: Metric Trade Imperial Trade Model Serial No. Name Name AB10J AB10J AB340J 0403100100 to current Note: • Check the machine model and serial number on the machine nameplate. The location of the name- plate can be found in the Decals Diagram section of the Operation Manual.
Page 9: Table Of Contents
6.3 Platform Controls ....33 Replace Tire and Wheel Assembly . . 63 6.4 Platform Display Screen ..35 © June 2024 AB10J Operation Manual...
Page 10 Maintenance ....64 Inspection and Preventive Mainte- nance Schedule ..... 64 © June 2024 AB10J Operation Manual...
Page 11: Safety Warning Symbols And Signs
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © June 2024 AB10J Operation Manual...
Page 12 Tipping hazard – never place ladders and use machine in strong, use machine in strong, push or pull objects suspend objects from scaffolding on the gusty winds gusty winds outside the platform the platform platform © June 2024 AB10J Operation Manual...
Page 13 No smoking or open Lifting point Lashing point Tire ground pressure Hydraulic oil filler flames/sparks Do not use damaged Platform load capacity Tool or weight Fast/high speed Slow/low speed power cords Horn © June 2024 AB10J Operation Manual...
Page 15: Important Safety Rules
Without the written permission of Hunan Sinoboom Intelligent Sinoboom cannot foresee all the potential hazards re- Equipment Co., Ltd., this machine shall not be used in lated to this machine, so all parties involved should place high importance on safety issues.
Page 16: Operation Safety
Functional test : Make sure that all functions of the machine are working properly. It is forbidden to alter or modify the machine without the written permission of Hunan Sinoboom Intelligent Equipment Co., Ltd. © June 2024 AB10J Operation Manual...
Page 17 • Never disassemble, modify or ret- rofit the machine or its parts. • Never disable any safety devices of the machine. • Never place objects on the plat- form guardrails. © June 2024 AB10J Operation Manual...
Page 18 Do not allow oil, sludge or other slippery substances to remain on 200 - 350 6.10 m (20 ft) work shoes and platform floor. 350 - 500 7.62 m (25 ft) • Keep the platform floor unobstructed. © June 2024 AB10J Operation Manual...
Page 19 • Never push or pull other equip- ment or objects using the platform or the boom. • Do not place or attach any sus- pended load on or to any part of the machine. © June 2024 AB10J Operation Manual...
Page 20 32 - 38 walking against the wind. Twigs break from trees. Cars veer on the road. 17.2 - 20.7 39 - 46 Gale Strong gale Slight structural damage. 20.8 - 24.4 47 - 54 © June 2024 AB10J Operation Manual...
Page 21 IMPORTANT SAFETY RULES If wind speed exceeds 12.5 m/s (28 mph) after the platform has been raised, the platform should be retracted immediately, all power sources should be disconnected, and the machine should be stopped. © June 2024 AB10J Operation Manual...
Page 22 Do not place hands, arms, or oth- er body parts near areas where they may be crushed. • Do not work under the platform or boom if the boom is not secured with appropriate lifting/supporting equipment. © June 2024 AB10J Operation Manual...
Page 23: Towing, Hauling And Lifting
• The wheels should be locked after the machine is loaded to pre- vent it from moving. • The machine may only be lifted from a specific position with a © June 2024 AB10J Operation Manual...
Page 24: Maintenance Safety
(such as a high - pressure water gun) to clean the machine. Do not direct water or steam ejected from the flushing equip- ment at electrical components, as this may cause short - circuits or electrical shocks. © June 2024 AB10J Operation Manual...
Page 25 • If injury occurs due to high tem- perature and/or high pressure, seek immediate medical attention. If treatment is not carried out im- mediately, serious complications may result. © June 2024 AB10J Operation Manual...
Page 26 • Only approved non-flammable diately and report to the relevant cleaning solutions should be used maintenance personnel promptly. on the machine. • Batteries contain sulfuric acid and can produce explosive © June 2024 AB10J Operation Manual...
Page 27 10 %) or battery under-voltage caused by long-term non-charging (battery with levels of less than 10 % not charged for more than three days), resulting in battery capacity attenuation and failure, are not covered by the warranty. © June 2024 AB10J Operation Manual...
Page 29: Responsibilities Of Relevant Parties
3.3 TRAINER’S RESPONSIBILITIES • The trainer must be accredited by Sinoboom, have comprehensive knowledge training on the machine, and must have the required skills related to machine repair and maintenance. •...
Page 31: Technical Parameters
0 - 0.5 mph 0 - 0.8 km/h Gradeability (4WD) 40%/22° Turntable slewing (angle/continuity) 355°/non-continuous Platform rotation angle 160° Maximum allowable inclination 3°/4.5° Turning radius (inside/outside) 1.5 m/3.9 m 4 ft 11 in/12 ft 10 in © June 2024 AB10J Operation Manual...
Page 32 90 lbf (restricted/unrestricted) Maximum allowable wind speed 28 mph 12.5 m/s Maximum allowable altitude 1000 m 3280 ft Allowable ambient temperature -20℃ – 40℃ –4℉ – 104℉ range Maximum allowable relative 90 % humidity © June 2024 AB10J Operation Manual...
Page 34 Braking distance : As described in the “travel – stowed” test requirements, once the machine reaches the maximum drive speed, immediately release the joy- stick (starting timing) until the machine stops. Perform this maneuver for two times. © June 2024 AB10J Operation Manual...
Page 35: Pre-Operation Inspection
Fig. 1 Table 5-1 1. Platform 2. Foot switch 3. Platform controller 4. Harness anchorage point 5. Jib assembly 6. Telescoping boom 7. Base boom 8. Cable track assembly 9. Main lift cylinder © June 2024 AB10J Operation Manual...
Page 36: Machine Positions
2. Structure – check whether there are any abnormal- tions and normal operating position. ities in the equipment structure, such as dents, © June 2024 AB10J Operation Manual...
Page 37: Functional Test
18) Electrical parts such as limit switches and wire out the emergency stop button on the turntable con- harnesses. troller, and perform the following tests from the turn- table controller: © June 2024 AB10J Operation Manual...
Page 38 – the corresponding action should stop reliably and safely. Note: When the travel joystick is released, the brake must be able to hold the machine on any slope within the maximum gradeability reliably without sliding. © June 2024 AB10J Operation Manual...
Page 39: Controllers And Indicators
Refer to the Operation Instructions section for a detailed description. NOTICE The manufacturer cannot directly control the application and operation of the machine. Users and operators are responsible for complying with the applicable safety specifications. Fig. 1 © June 2024 AB10J Operation Manual...
Page 40 Platform control position, and all functions will be operative only at the platform controller, while the turntable controller will not work. Platform control position Ground control position © June 2024 AB10J Operation Manual...
Page 41: Turntable Display
Turntable info ble control panel. Press the key to the right of the icon to enter platform informa- Platform info tion interface to check the input and output states of switches © June 2024 AB10J Operation Manual...
Page 42 This icon appears to indicate that drive movement is restricted when the machine is in operating position. This icon appears to indicate that travel and boom movements can be performed simultaneously. © June 2024 AB10J Operation Manual...
Page 43: Platform Controls
Push the handle to the left/right to rotate the jib clockwise/anti- clockwise (if equipped) Main boom telescope/jib rotate control handle Push the handle forward/backward to retract/extend the main boom. Main boom telescope control indication Provides indication for main boom telescoping control. © June 2024 AB10J Operation Manual...
Page 44 Turn the HV mode off using the HV mode enable switch. Platform display screen Displays the current fuel level/battery level and faults This indicator illuminates to indicate that the power supply to Power indicator the platform controller operates normally. © June 2024 AB10J Operation Manual...
Page 45: Platform Display Screen
This icon illuminates to indicate that the engine starts to run at High engine speed indicator high speed. Boom length sensor fault indicator This icon illuminates to indicate boom length sensor faults. © June 2024 AB10J Operation Manual...
Page 46 This icon illuminates to indicate that the machine enters four- Four-wheel steer indicator wheel steering mode. Indicates the current fuel level, when the fuel level below 20%, Fuel level indicator refuel immediately. © June 2024 AB10J Operation Manual...
Page 47: Operation Instructions
• Do not operate the machine to perform actions such as traveling, turntable slewing, boom ex- tending, boom lowering, jib down, platform leveling down, or platform rotation after the platform has touched the ground. © June 2024 AB10J Operation Manual...
Page 48: Working Envelope Diagram
(forward stability) and stability over the rear or backward tipping. (backtip stability) of the machine. See the following fig- ures and description for the least stable positions, both over the front and over the rear of the machine. © June 2024 AB10J Operation Manual...
Page 49 6. The machine will tip over in the direction as indi- cated by the arrow if overloaded or operating on a 3. Telescopic boom section fully extended; tilted surface exceeding the maximum allowable tilt angle. 4. Jib lifted to horizontal position; © June 2024 AB10J Operation Manual...
Page 50: Gradeability
5. The machine will tip over in the direction as indi- when the load on the platform increases. cated by the arrow if overloaded or operating on a tilted surface exceeding the maximum allowable tilt angle. © June 2024 AB10J Operation Manual...
Page 51: Engine Operation
Before applying any load, allow the engine to run at low speed for 3min - 5min to warm up. Do not start the engine when the foot switch (if equipped) is depressed. © June 2024 AB10J Operation Manual...
Page 52: Traveling
Steering While Traveling shall not exceed 30 minutes. • Steer left: Depress the foot switch, push the travel/ steer joystick forward and press the left button on top of the joystick, the machine will steer left. © June 2024 AB10J Operation Manual...
Page 53: Turntable Slewing
10. Rotate the jib counterclockwise: Move and hold 1. Rotate the turntable clockwise: Depress the foot the enable switch, push the jib rotate switch upward switch, push the main boom lift/turntable slew - the jib will rotate counterclockwise. (if equipped) © June 2024 AB10J Operation Manual...
Page 54: Platform Movements
3. Move the hydraulic generator switch upwards to the ON position (upper position) and release the foot switch. The engine will automatically switch to high speed, and the solenoid valve of the hydraulic gen- erator will be energized and start generating electricity. © June 2024 AB10J Operation Manual...
Page 55: Auxiliary Power
Perform operation from the platform: Depress the foot switch, move and hold the auxiliary power switch, and activate the desired movement switch to perform the required function operation. © June 2024 AB10J Operation Manual...
Page 56 Fig. 6 Transport Diagram Lifting 2. The rigging equipment must be attached to the ma- chine’s specified lifting point. 1. Determine the center of gravity of the machine. © June 2024 AB10J Operation Manual...
Page 57: Storage
Table 7-1 Record of Antirust Operation during Storage Record of Antirust Operation during Storage Inspection Ex-factory Model number date Inspec- Inspection items Operating standard tion Remarks results Fill the diesel tank to 20-25 % Fuel level check capacity. © June 2024 AB10J Operation Manual...
Page 58 In the non-operating position, drive at the maximum travel speed for 50 meters (164 ft). The start of traveling Travel test should be free of shocks, and the travel process must be smooth. © June 2024 AB10J Operation Manual...
Page 59 Oil leakage check components, and fittings for any oil leakage. Check the painted surfaces for scratches, bubbles, and other Appearance check defects, and inspect all components and standard parts for signs of rust. © June 2024 AB10J Operation Manual...
Page 61: Emergency Procedures
8.1 REPORTING ACCIDENTS foot from the foot switch or push in the emergency stop button to stop the machine. In case of any accident involving Hunan Sinoboom Intel- ligent Equipment Co., Ltd. products, Hunan Sinoboom 8.3 EMERGENCY LOWERING Intelligent Equipment Co., Ltd. must be notified immedi- ately.
Page 62: Emergency Towing
The time of the override operation the reverse position. and the actual weight on the platform are shown on the display and are recorded. © June 2024 AB10J Operation Manual...
Page 63: Operator Protective Operation
Fig. 2 Description Strobe light Magnet Angle bracket Round bar 1. When the operator protective device is not trig- gered, the position of the round bar is as shown in © June 2024 AB10J Operation Manual...
Page 65: Decals Diagram
DECALS DIAGRAM (3-1/3-2) 3-1/3-2 (12) (10) (3-1/48) (30) (3-2) 21-2 (24) (10) (12) (11) (10) (12) (16) 21-1/21-2 29 28 © June 2024 AB10J Operation Manual...
Page 69: Maintenance
ZL-3 lithium-based lubricating Slewing bearing Add oil with oil gun operating hours grease Cylinder (if Every 3 months or 250 ZL-4 lithium-based lubricating equipped with Add oil with oil gun operating hours grease grease nipple) © June 2024 AB10J Operation Manual...
Page 70: Oil Specifications
Table 10-3 Sinoboom’s warranty. Viscosity Recommended ambient grade temperature -35 – 40℃ (-31 – 104℉) 75W-90 -25 – 40℃ (-13 – 104℉) 80W-90 Note: Sinoboom recommends Mobil gear oil. © June 2024 AB10J Operation Manual...
Page 71: Tire Assembly
Factory-filled antifreeze is based on engine brand: 40℃ (-31 – 104℉). If the machine is to be operated in special environments where the above antifreeze types Table 10-6 are not applicable, contact Sinoboom for appropriate antifreeze. Engine brand Antifreeze type Deutz -45℃...
Page 72: Check Wheel Nuts
Parts Manual of the corresponding machine. If you choose not to use the replacement tires recommended by Hunan Sinoboom Intelligent Equipment Co., Ltd., the following specifications should be adhered to: •...
Page 73: Replace Tire And Wheel Assembly
This wheel nuts yet. manual outlines the regular inspections and mainte- nance procedures recommended by Hunan Sinoboom 4. Use a jack with sufficient load capacity to lift the frame to an appropriate height so that the tire and Intelligent Co., Ltd.
Page 74 The items included in the regular inspections are identi- Preventive maintenance procedures shall be performed cal to the pre-delivery inspection. by qualified Sinoboom technicians. The frequency of the inspection and maintenance must be increased as re- quired by environmental conditions, requirements and Annual Inspection frequency of usage.
Page 75 1, 2, 3 1, 2, 3 Floor Swing cylinder 1, 2, 5, 6 1, 2, 5, 6 1, 2, 5, 6 Safety belt anchorage point 1, 2, 7 1, 2, 7 1, 2, 7 © June 2024 AB10J Operation Manual...
Page 76 1, 3, 10 Foot switch Emergency stop button (ground and 1, 3, 10 1, 3, 10 1, 3, 10 platform) Limit switches and power-off switch 1, 3, 10 1, 3, 10 1, 3, 10 © June 2024 AB10J Operation Manual...
Page 77 1, 2 1, 2 1, 2 and covers Greasing and lubricating according to specifications Functional test of all systems Paint and appearance Inspection date stamped on the chassis Notify Sinoboom of machine ownership (change) © June 2024 AB10J Operation Manual...
Page 78 6. Check for correct level, sealing and leaks 7. Labels complete, clear and secure 8. Check for appropriate tolerances 9. Fully charged 10. Verify/perform 11. Replace the oil or filter element 12. Correctly lubricated © June 2024 AB10J Operation Manual...
Page 79 Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东 128 号 0086-0731-87116222 (Sales) & 0086-0731-87116333 (Service) . com . cn w .sinoboom. com . cn 金洲大道东...

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