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PRONAR PU-1700 Operator's Manual

Kacper snow plough
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PRONAR PU-1700 / PU-2100
ISSUE 2B-01-2010
PRONAR Sp. z o.o.
17-210 NAREW, UL. MICKIEWICZA 101A, PODLASKIE PROVINCE
tel.:
fax:
OPERATOR'S MANUAL
KACPER SNOW PLOUGH
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
+48 085 681 63 29
+48 085 681 63 81
+48 085 681 63 83
PUBLICATION NO 17N-00000000-UM
+48 085 681 64 29
+48 085 681 63 82
+48 085 682 71 10
www.pronar.pl

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  • Page 1 +48 085 681 63 81 +48 085 681 63 82 fax: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl OPERATOR'S MANUAL KACPER SNOW PLOUGH PRONAR PU-1700 / PU-2100 TRANSLATION OF THE ORIGINAL INSTRUCTIONS ISSUE 2B-01-2010 PUBLICATION NO 17N-00000000-UM...
  • Page 3 KACPER SNOW PLOUGH PRONAR PU-1700 / PU-2100 MACHINE IDENTIFICATION TYPE: …………………………… SERIAL NUMBER:...
  • Page 4 The machine is designed to meet obligatory standards, documents and legal regulations currently in force. This Operator's Manual describes the basic safety rules and operation of PRONAR PU-1700; PU-2100 SNOW PLOUGH. If the information contained in the Operator's Manual needs...
  • Page 5 SYMBOLS APPEARING IN THIS OPERATOR'S MANUAL Information, descriptions of danger and precautions and also recommendations and prohibitions associated with user safety instructions are marked: and also preceded by the word "DANGER”. Failure to observe the instructions may endanger the machine operator's or other person's health or life. Particularly important information and instructions, the observance of which is essential, are distinguished in the text by the sign: and also preceded by the word "ATTENTION".
  • Page 7 TABLE OF CONTENTS BASIC INFORMATION 1.1 IDENTIFICATION 1.2 PROPER USE 1.3 OPTIONAL EQUIPMENT 1.4 WARRANTY TERMS 1.5 TRANSPORT 1.6 ENVIRONMENTAL HAZARDS 1.7 WITHDRAWAL FROM USE SAFETY ADVICE 2.1 BASIC SAFETY RULES 2.1.1 USE OF MACHINE 2.1.2 LINKING AND DISCONNECTING FROM TRACTOR 2.1.3 HYDRAULIC SYSTEM 2.1.4...
  • Page 8 CORRECT USE 4.1 PREPARING FOR WORK 4.2 CHECKING TECHNICAL CONDITION 4.3 HITCHING TO CARRYING VEHICLE 4.3.1 HITCHING TO THE THREE POINT LINKAGE 4.3.2 HITCHING TO FRONT LOADER 4.4 CONNECTING HYDRAULIC AND ELECTRICAL SYSTEM 4.11 4.5 PLOUGH OPERATION 4.14 4.5.1 LEVELLING PLOUGH BODY 4.14 4.5.2 ADJUSTING PLOUGH WORKING POSITIONS...
  • Page 9 SECTION BASIC INFORMATION...
  • Page 10 FIGURE 1.1 Location of the data plate Meaning of data plate items (FIGURE 1.1): A - machine name B – type (ie. PU-1700) C – serial number D – year of manufacture E – machine tare weight [kg] F – Quality Control stamp...
  • Page 11 OPERATOR'S MANUAL. 1.2 PROPER USE The PRONAR PU-1700 i PU-2100 snow ploughs are designed for for clearing road surfaces, squares, parking spaces and all other hard road and footpath surfaces such as asphalt, concrete paving blocks, paving, concrete. Use for other purposes is not in accord with design.
  • Page 12 PU-1700; PU-2100 SECTION 1 IMPORTANT! The plough must not be used for purposes other than those for which it is intended, in particular: • levelling of roads, terrain; • transport of people, animals and other items on the machine TABLE 1.1...
  • Page 13 • Warranty Book 1.4 WARRANTY TERMS PRONAR Sp. z o.o., Narew guarantees the reliable operation of the machine when it is used according to its intended purpose as described in the OPERATOR'S MANUAL. Defects discovered during the warranty period will be removed by the Service under warranty. The repair period is specified in the WARRANTY BOOK.
  • Page 14 PU-1700; PU-2100 SECTION 1 Demand that the seller carefully and precisely fills out the WARRANTY BOOK and guarantee repair coupons. A missing date of purchase or sale point stamp, may make the user ineligible for any warranty repair or refund.
  • Page 15 SECTION 1 PU-1700; PU-2100 FIGURE 1.2 transport lugs The machine should be attached to lifting equipment in places specially designed for this purpose (FIGURE 1.2), i.e. by the external and internal reinforcement of the right and left blade. Suspension points are identified with information decals. When lifting the machine take particular care due to the possibility of tipping over the machine and the risk of injuries from protruding parts.
  • Page 16 PU-1700; PU-2100 SECTION 1 FIGURE 1.3 Centre of gravity ATTENTION! Centre of gravity, depending on the version (slides, various suspension systems) varies in the range ±50 mm. ATTENTION! Do NOT secure brackets or any types of securing elements to hydraulic cylinders.
  • Page 17 SECTION 1 PU-1700; PU-2100 1.6 ENVIRONMENTAL HAZARDS A hydraulic oil leak constitutes a direct threat to the natural environment owing to its limited biodegradability. While carrying out maintenance and repair work which involves the risk of an oil leak, this work should take place on an oil resistant floor or surface. In the event of oil leaking into the environment, first of all contain the source of the leak, and then collect the leaked oil using available means.
  • Page 18 PU-1700; PU-2100 SECTION 1 DANGER Disassembly of the hydraulic system should be performed by suitably qualified personnel. Before disassembly relieve the accumulator pressure on both the liquid and gas sides. 1.10...
  • Page 19 SECTION SAFETY ADVICE...
  • Page 20 PU-1700; PU-2100 SECTION 2 2.1 BASIC SAFETY RULES 2.1.1 USE OF MACHINE • Before using the machine, the user must carefully read this Operator's Manual and the WARRANTY BOOK. When operating the machine, the operator must comply with the recommendations.
  • Page 21 SECTION 2 PU-1700; PU-2100 2.1.2 LINKING AND DISCONNECTING FROM TRACTOR • Do NOT link the machine to a tractor, if hydraulic oil applied in both machines are of different types, or if the three point linkage system of the machine is not compatible with the category of the linkage system of the tractor or other carrying vehicle.
  • Page 22 PU-1700; PU-2100 SECTION 2 • In the event of injuries being caused by pressurised hydraulic oil, contact a doctor immediately. Hydraulic oil may find its way under the skin and cause infections. In the event of contact of oil with eye, rinse with large quantity of water and in the event of the occurrence of irritation consult a doctor.
  • Page 23 When working on hydraulic systems it is recommended to use oil resistant gloves and protective goggles. • Any modification to the machine frees PRONAR from any responsibility for damage or detriment to health which may arise as a result.
  • Page 24 PU-1700; PU-2100 SECTION 2 • Should it be necessary to change individual parts, use only original parts. Non- adherence to these requirements may put the user and other people's health and life at risk, and also damage the machine and invalidate the guarantee.
  • Page 25 2.2 DESCRIPTION OF MINIMAL RISK Pronar Sp. z o. o. in Narew has made every effort to eliminate the risk of accidents. There is, however, a certain minimal risk, which could lead to an accident, and this is connected mainly with the actions described below: •...
  • Page 26 PU-1700; PU-2100 SECTION 2 • a ban on being on the machine when it is operating 2.3 INFORMATION AND WARNING DECALS All signs should always be legible and clean, visible to the operator and also to persons possibly being in the vicinity of working machine. If any safety sign is lost or illegible, it should be replaced with a new one.
  • Page 27 SECTION 2 PU-1700; PU-2100 ITEM SYMBOL DESCRIPTION Thrown out objects, endanger the whole body. Keep a safe distance from the operating machine. Pressurised liquid. Keep a safe distance. Outline marking. Machine name Machine model Transport suspension points Numbers in the item column correspond to decals (FIGURE 2.1)
  • Page 28 PU-1700; PU-2100 SECTION 2 FIGURE 2.1 Locations of information and warning decals. Meaning of symbols (TABLE 2.1) 2.10...
  • Page 29 SECTION DESIGN AND OPERATION...
  • Page 30 PRONAR PU-1700; PU-2100 SECTION 3 3.1 TECHNICAL SPECIFICATION TABLE 3.1 BASIC TECHNICAL SPECIFICATION Plough model PU-1700 PU-2100 Unit Mounting method: - three point linkage cat. I-II ISO 730-1 (fixed or swing suspension) cat. I „narrow” ISO 730-1 (fixed) - front loader EURO mount, ŁC-1650 (swing suspension)
  • Page 31 SECTION 3 PRONAR PU-1700; PU-2100 FIGURE 3.1 Width depending on the operating position:...
  • Page 32 (6) - main pin, (7) - parking support; (8) - hydraulic system (9) - electrical system, (10) - slides (optional) PU-1700/PU-2100 plough consists of a frame (1) to which through the main pivot(6) right (3) and left (4) blades are connected. Using a suitable suspension system (2) plough is linked to a tractor or front loader.
  • Page 33 SECTION 3 PRONAR PU-1700; PU-2100 plough when it is disconnected from the carrying vehicle. The PU-1700/PU-2100 plough can also be equipped with slides (10) and other linkage systems allowing linking with front loader or the ŁC-1650 or EURO-mount, swing three-point linkage system (FIGURE 4.1) 3.3 HYDRAULIC SYSTEM...
  • Page 34 PRONAR PU-1700; PU-2100 SECTION 3 FIGURE 3.4 Hydraulic system concept diagram (1) - solenoid valve, (2) - hydraulic cylinders, (3) - quick coupling plug,; 3.4 ELECTRICAL SYSTEM FIGURE 3.5 Electrical system components (1) - cigarette lighter socket, (2) - switch, (3) - solenoid valve, (4) - solenoid valve cable...
  • Page 35 (1) - solenoid valve power cable, (2) - 2-pin plug, (3) - solenoid valve, (4) - cable with 2-pin socket, (5) - key switch in the tractor; (A) - Pronar 320A/AM tractor electrical system (B) - Pronar 320AK/AMK tractor electrical system (municipal version)
  • Page 36 SECTION 3 FIGURE 3.8 Schematic diagram of the electrical system (Pronar 320A/AM/AMK) (1) - solenoid power cord, (2) - 2-pin plug, (3) - solenoid valve; (4) - cable with 2-pin socket, (5) - Key switch in the tractor; black c - black; k - red...
  • Page 37 SECTION CORRECT...
  • Page 38 PU-1700; PU-2100 SECTION 4 4.1 PREPARING FOR WORK DANGER Before using the plough, the user must carefully read this operator's manual. Careless and improper use and operation of the machine, and non-compliance with the recommendations given in this operator's manual is dangerous to your health.
  • Page 39 SECTION 4 PU-1700; PU-2100 • check the technical condition of the linkage components, ATTENTION! Non-adherence to the recommendations contained in the Operator's Manual or improper use may cause damage to the machine. The technical condition before starting the machine must be a cause for concern.
  • Page 40 PU-1700; PU-2100 SECTION 4 4.2 CHECKING TECHNICAL CONDITION When preparing the machine for normal use, check individual elements according to guidelines presented in table (4.1) TABLE 4.1 TECHNICAL INSPECTION SCHEDULE DESCRIPTION SERVICE OPERATION FREQUENCY Visually inspect and if necessary replace Technical condition of blades according to section "REPLACEMENT...
  • Page 41 SECTION 4 PU-1700; PU-2100 4.3 HITCHING TO CARRYING VEHICLE The PU-1700/2100 plough may only be mounted on a tractor (carrying vehicle) fulfilling the requirements contained in table 1.1 "AGRICULTURAL TRACTOR (CARRYING VEHICLE) REQUIREMENTS". ATTENTION! Before hitching the plough to tractor (carrying vehicle), the user must carefully read the tractor (carrying vehicle) operator's manual.
  • Page 42 PU-1700; PU-2100 SECTION 4 FIGURE 4.1 Types of linkage systems (A) - three-point linkage cat. I-II (rigid); (B) - three-point linkage cat. I-II (swinging); (C) - pivot pins cat. I-II mounted on rigid three-point linkage; (D) - EURO-SMS linkage (swing rotary...
  • Page 43 SECTION 4 PU-1700; PU-2100 (swinging); (G) - mounting plate (swing) for individual installation, without mounting components 4.3.1 HITCHING TO THE THREE POINT LINKAGE Before hitching the plough to tractor three-point linkage, make sure that the category of the tractor linkage is compatible with that of the plough.
  • Page 44 PU-1700; PU-2100 SECTION 4 FIGURE 4.2 Three-point linkage categories according to ISO 730-1 (A) - rigid three-point linkage cat. I-II; (B) - swinging three-point linkage cat. I-II; (C) - pivot pins cat. I narrow, mounted on rigid three-point linkage; (I) - mounting points cat. I according to ISO 730;...
  • Page 45 SECTION 4 PU-1700; PU-2100 pivot pins (C), which allow narrower spacing of the lower linking points. For the pivot pins (C), pins suitable for the hole in the tractor three-point linkage links should be used. 4.3.2 HITCHING TO FRONT LOADER In order to hitch plough to front loader (FIGURE 4.3):...
  • Page 46 PU-1700; PU-2100 SECTION 4 IMPORTANT! It is not recommended to operate a snowplough attached to front loader with a speed of more than 6 km/h. FIGURE 4.4 Parking stand (A) - ploughs with a rigid linkage system, (B) - plough with the swing suspension system;...
  • Page 47 (D) - switch wiring strand; (1) - hydraulic connectors, (2) - solenoid power cord, (3) - cigarette lighter socket, (4) - switch, (5) - solenoid power cord (Pronar 320A/AM/AMK); (6) - cable with a 2-pin socket (for 320A/AM tractors, pre-installed in municipal version tractors) 4.11...
  • Page 48 (4) to lead (2) place in the operator cab in an accessible place. Arrange electrical wires so as to prevent their damage during operation. In Pronar 320A/320AM tractors, connect lead (6) to tractor electrical system. Mount 2-pin socket in the front of the tractor using bracket. Connect solenoid power cord (5) to 2-pin socket.
  • Page 49 SECTION 4 PU-1700; PU-2100 TABLE 4.2 PLOUGH CONTROL ELECTRICAL ELEMENTS DEPENDING ON THE TRACTOR (CARRYING VEHICLE) APPLICATION MARKING NAME/ Tractor Pronar Tractor Pronar Other (carrying (FIGURE 4.5) CATALOGUE NO. 320A/320AM 320AK/320AMK vehicles) Municipal Connection 17RPN-04.00.02 – – • Connection bracket 6RPN-06.06.02...
  • Page 50 Levelling plough body 4.5.2 ADJUSTING PLOUGH WORKING POSITIONS PU-1700/2100 plough has four adjustable working positions. To change the plough working position, use a single lever valve on the tractor and an electric switch. When switch is set to "OFF" or "0" single plough blade can be controlled and when the switch is flipped to "ON"...
  • Page 51 Working speed depends on the quantity and quality of collected material but also on the type of terrain. It is not recommended to operate PU-1700/2100 plough mounted on front loaders when blades are set (right or left) in severe conditions, ie: •...
  • Page 52 (3). Adjust collecting strips angle by turning the nuts (2) or spring tensioning screws (3). PU-1700 and PU-2100 ploughs are equipped with standard springs (3) catalogue number 17RPN-03.00.00.05. If a more rigid mechanism for tilting collecting strips is necessary, harder spring should be used, catalogue number 17RPN-03.00.00.05-01...
  • Page 53 PU-1700; PU-2100 4.5.4 SETTING WORKING HEIGHT In PU-1700/2100 ploughs equipped with optional height-adjustable slides, work is done by unlocking pin and the ejection or withdrawal of the slide in the guide. Location of the slide in the guide can be changed every 10 mm. When the height is set, slides must be protected with a pin and linchpin.
  • Page 54 PU-1700; PU-2100 SECTION 4 4.6 DRIVING ON PUBLIC ROADS When driving on public roads, respect the road traffic regulations, exercise caution and prudence. If the clearing with plough is done on a pavement special attention should be paid to the bystanders likely to be near the machine. Listed below are the key guidelines.
  • Page 55 SECTION 4 PU-1700; PU-2100 4.7 DISCONNECTING THE PLOUGH FIGURE 4.11 Disconnecting from tractor (1) - parking stand; (2) - pin; (3) - linchpin; In order to disconnect the plough from the tractor, proceed as follows: • position plough so that blades are folded to the rear. (FIGURE 4.11) •...
  • Page 56 PU-1700; PU-2100 SECTION 4 • reduce residual pressure in the hydraulic system by movement of appropriate lever controlling hydraulic circuit, • disconnect hydraulic conduit plugs from the tractor and electric power lead of the electromagnetic regulator • protect hydraulic conduit quick couplings against soiling and put in proper places on a frame support (FIGURE 4.12).
  • Page 57 SECTION MAINTENANCE...
  • Page 58 PU-1700; PU-2100 SECTION 5 5.1 CHECKING AND REPLACEMENT OF COLLECTING STRIPS DANGER During inspection and replacement of collecting strips, switch off tractor engine and remove the key from the ignition. Excessively worn or damaged collecting strips must be replaced. Raise the plough and support with sufficiently stable and strong supports.
  • Page 59 (A) - rubber I; (B) - rubber II; (C) - rubber III; (D) - metal collecting strip; (1) - screws; (2) - clamping strip, (3) - nuts, (4) - washers; TABLE 5.1 THE TYPES OF COLLECTING STRIPS IN PU-1700 PLOUGHS Number of items Marking Name / Catalogue No.
  • Page 60 PU-1700; PU-2100 SECTION 5 TABLE 5.2 THE TYPES OF COLLECTING STRIPS IN PU-2100 PLOUGHS Number of items Marking Name / Catalogue No. Blade Blade FIGURE 5.1 right left Rubber collecting strip Rubber I right / 17RPN-03.02.00.02P – Rubber I left / 17RPN-03.02.00.02L –...
  • Page 61 FIGURE 5.2 Slide replacement (option) (1) - stand; (2) - socket; (3) - sliding pad; (4) - washer; (5) - screw; (6) - spring washer; TABLE 5.3 THE LIST OF SLIDE WORKING COMPONENTS IN PU-1700/2100 PLOUGHS Marking Name / Catalogue No.
  • Page 62 PU-1700; PU-2100 SECTION 5 5.3 HYDRAULIC SYSTEM OPERATION The duties of the operator connected with the hydraulic system include: • checking tightness of cylinders hydraulic connections, • Checking technical condition of hydraulic connections and quick couplers; DANGER Do not repair hydraulic system on your own. All hydraulic system repairs must be performed only by suitably qualified personnel.
  • Page 63 SECTION 5 PU-1700; PU-2100 The condition of hydraulic system should be inspected regularly while using the machine. DANGER Before commencing whatever work on hydraulic system reduce the residual pressure in the system. DANGER During work on hydraulic systems use the appropriate personal protection equipment i.e.
  • Page 64 PU-1700; PU-2100 SECTION 5 5.4 LUBRICATION Machine lubrication should be performed with the aid of a manually or foot operated grease gun, filled with generally available permanent grease. Before commencing lubrication insofar as is possible remove old grease and other contamination. Remove and wipe off excess oil or grease ŁT-43-PN/C-96134 permanent grease is recommended for lubrication.
  • Page 65 SECTION 5 PU-1700; PU-2100 TABLE 5.4 LUBRICATION POINTS AND LUBRICATION FREQUENCY NUMBER TYPE OF LUBRICATION ITEM NAME LUBRICATI GREASE FREQUENCY ON POINTS permanent Blade main pivot pin 50 hours grease permanent Sliding sleeves (optional) 50 hours grease Marking description in Item column (TABLE 5.4) conforms with numbering shown (FIGURE 5.3) When using the mower the user is obliged to observe lubrication instructions according to attached schedule.
  • Page 66 PU-1700; PU-2100 SECTION 5 5.6 TIGHTENING TORQUE FOR NUT AND BOLT CONNECTIONS Unless other tightening parameters are given, during maintenance repair work apply appropriate torque to tightening nut and bolt connections. Recommended torque values apply to non-greased steel bolts. ATTENTION! Should it be necessary to change individual parts, use only original parts or those indicated by the Manufacturer.
  • Page 67 SECTION 5 PU-1700; PU-2100 5.7 TROUBLESHOOTING TABLE 5.6 TROUBLESHOOTING TYPE OF FAULT CAUSE REMEDY The hydraulic system is not Connect quick couplers to tractor connected (carrying vehicle) system. Blades do not swing Check quick couplers for Damaged hydraulic quick as you control the...
  • Page 68 PU-1700; PU-2100 SECTION 5 5.12...
  • Page 69 NOTES ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. ………………………………………………………………………………………………………………………………….. …………………………………………………………………………………………………………………………………..

This manual is also suitable for:

Pu-2100