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PRONAR TD218 User Manual

Agricultural trailer

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PRONAR SP. Z O.O.
17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE
USER MANUAL
AGRICULTURAL TRAILER
PRONAR TD218
TRANSLATION OF THE ORIGINAL MANUAL
ISSUE 1A
03-2022
EDITION NO. 637.01.UM.1A.EN
EN

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Summary of Contents for PRONAR TD218

  • Page 1 PRONAR SP. Z O.O. 17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE USER MANUAL AGRICULTURAL TRAILER PRONAR TD218 TRANSLATION OF THE ORIGINAL MANUAL ISSUE 1A 03-2022 EDITION NO. 637.01.UM.1A.EN...
  • Page 2 Copyright © PRONAR Sp. z o.o. All rights reserved. This study is the property of PRONAR Sp. z o.o. and is a work within the meaning of the Copyright and Related Rights Act. Any part of this document may not be distributed or copied in any way (electronic, mechanical or otherwise)
  • Page 3: Table Of Contents

    1.15 CHAPTER 2 GENERAL 2.1 Identification 2.1.1 Machine identification 2.2 Intended use of the machine 2.2.1 Use for the intended purpose 2.2.2 Expected misuse 2.3 Agricultural tractor requirements 2.4 Trailer equipment 2.10 2.5 Transport 2.11 2.5.1 Trucking 2.11 2.5.2 User's transport 2.12 PRONAR TD218...
  • Page 4 5.2 Service of the folding hydraulic support 5.3 Connecting and disconnecting of the trailer 5.3.1 Connecting of the trailer 5.3.2 Disconnecting the trailer 5.10 5.3.3 Parking brake 5.10 5.4 Fifth wheel handling 5.13 5.5 Transport 5.17 5.6 Use of tires 5.20 PRONAR TD218...
  • Page 5 6.26 Lubrication 6.44 6.27 Consumables 6.47 6.27.1 Hydraulic oil 6.47 6.27.2 Lubricants 6.48 6.27.3 List of consumables for the machine 6.49 6.28 Wheel installation and removal 6.50 6.29 Tires 6.52 6.30 Faults and methods to remove them 6.53 PRONAR TD218...
  • Page 7: Introduction

    Chapter 1 INtrODUCtION PRONAR TD218 637.01.UM.1A.EN...
  • Page 8: Dear User

    Remember that the correct service, in accordance with the manufacturer's instructions, reduces the risk of an accident to a minimum, and working with the machine is more efficient and less emergency. PRONAR TD218 637.01.UM.1A.EN...
  • Page 9 "Warranty card" and in the sales doc- uments. For information on identifying the machine, see "Basic information" chapter. We recommend that you have the most important serial numbers entered the field below. Machine serial number: WST.3.B-001.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 10: Target Group

    The user acquired by the user allows for safe handling of the machine. In unforeseen cases, the user should follow a reasonable procedure and take care of their safety, people located near a working machine and other traffic users. PRONAR TD218 637.01.UM.1A.EN...
  • Page 11: Qualified Person (Qualified Personnel)

    It has the right tools necessary to carry out work. The manufacturer's service has the required permissions and is a representative of a machine manufacturer or other equipment. 637.01.UM.1A.EN PRONAR TD218...
  • Page 12: Unauthorized User

    A bystander can not be admitted to work with the machine. WST.3.B-003.01.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 13: Rules For Using The User's Manual

    The machine was constructed in accordance with applicable standards, documents and current legal regulations. Separate studies can be attached to this manual that can be found in the chapter "Attachments and addi- tional materials". WST.3.B-002.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 14: Symbols And Tags Used In The Manual

    1.4.3 advice Additional instructions contained in the manual de- ADVICE scribe useful information on operating the machine and are marked with a frame with the word aDVICe. PRONAR TD218 637.01.UM.1A.EN...
  • Page 15: Typography Of The User Manual

    Defined list The required air pressure is described on the sticker placed on the machine frame, over the wheel. List shows the to-do, whose execution order is important. 637.01.UM.1A.EN PRONAR TD218...
  • Page 16 3. Insert the crank into a square shaft of the gear and turning the clock clockwise on the direction of the clock. 4..references to pages Reference to chapter (place in the manual) related thematically an example of a reference application page 9.4 WST.3.B-004.01.EN PRONAR TD218 637.01.UM.1A.EN 1.10...
  • Page 17: Glossary

    A car vehicle designed structurally for carriage; This term also includes a cargo-passenger car designed for transporting loads and people in a number from 4 637.01.UM.1A.EN PRONAR TD218 1.11...
  • Page 18 Power reception shaft - transmitting a drive from the vehicle to the moving machine. set (trailer + semi-trailer) A trailer connected to a vehicle semi-trailer by means of a fifth wheel coupling. WST.3.I-001.01.EN PRONAR TD218 637.01.UM.1A.EN 1.12...
  • Page 19: Personal Protective Equipment

    Remember to properly store and maintain your hearing protectors. Poorly stored and maintained hearing protectors lose their protective properties over time. Periodically replace the soundproofing cushions ac- cording to the manufacturer's recommendations. 637.01.UM.1A.EN PRONAR TD218 1.13...
  • Page 20: Work Shoes

    Protective gloves should protect the hands from cuts, scratches, abra- sions, punctures and similar injuries to the skin and against light burns in contact with hot surfaces. PRONAR TD218 637.01.UM.1A.EN 1.14...
  • Page 21: Safety Glasses With Side Shields

    After this date, the material from which it was made loses its properties and does not fulfil the assumed task. The helmet must be replaced. 1.6.9 anti-dust respirator It is recommended to use disposable respirators with 637.01.UM.1A.EN PRONAR TD218 1.15...
  • Page 22 Minimum half mask recommendations: protection. • type FFP1, in accordance with EN-149: 2001 + A1: 2009, protection against non-toxic liquid or solid aerosols, • P1 class. WST.3.I-002.01.EN PRONAR TD218 637.01.UM.1A.EN 1.16...
  • Page 23: General

    Chapter 2 GeNeraL PRONAR TD218 637.01.UM.1A.EN...
  • Page 24: Identification

    The trailer is marked with the name plate (1) and the serial number (2) placed on the highlighted rectan- gular field on the trailer frame. The serial number and the name plate are as shown in the "Trailer identifi- cation" figure PRONAR TD218 637.01.UM.1A.EN...
  • Page 25 General information and function Trailer symbol / type Year of production VIN number Approval certificate number Karb weight Permissible total weight Loading capacity Permissible load on the coupling Permissible load for individual axles PRONAR 657-E.02-1 Figure 2.2 Name plate 637.01.UM.1A.EN PRONAR TD218...
  • Page 26 25 km/h 40 km/h 60 km/h 55.88.___.___ 622-E.02-1 Figure 2.3 Axle identification (1) driving axle (2) name plate (3) axle serial number PRONAR TD218 637.01.UM.1A.EN...
  • Page 27 663-E.04-1 Figure 2.4 Saddle identification table 2.2. Saddel nameplate markings Item Meaning EC approval number Permissible value of D in kN Permissible vertical U load in t Item no. and type Serial number INF.3.I-005.11.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 28: Intended Use Of The Machine

    • understand the principle of machine operation and the safe and proper operation of the trailer, • act in compliance with established maintenance and adjustment plans, • work compliance with general safety regulations, PRONAR TD218 637.01.UM.1A.EN...
  • Page 29: Expected Misuse

    • transport of cargo that location of the centre of gravity adversely affects the stability of the trailer, • carrying a load that affects the uneven load and/ or overload of the driving axles and suspension elements, 637.01.UM.1A.EN PRONAR TD218...
  • Page 30 When operating the machine, it is strictly forbidden to: • stay in the danger zone, • climb onto the machine while it is working, • make any unauthorized design changes, • repairs and service by unauthorized and unqual- ified personnel. INF.3.I-001.01.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 31: Agricultural Tractor Requirements

    Minimum vertical load capacity of the hitch 4,000 Rear power take-off (PTO) Type 1 (1 3/8”) according to ISO 730- Type Rotational speed Number of splines on the shaft Rotation direction clockwise Other requirements Minimum tractor power requirement kW/HP 133.8 / 182 INF.3.I-002.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 32: Trailer Equipment

    This is due to the possibility of ordering a new machine with a different set - optional equipment, replacing the standard equipment. Tire information is provided at the end of the publication in TIRES chapter. INF.3.I-003.01.EN PRONAR TD218 637.01.UM.1A.EN 2.10...
  • Page 33: Transport

    Read the operating instructions of the securing measures manufacturer. Incorrect application of securing measures may cause an accident. 637-E.02-1 Figure 2.5 Trailer attachment points (1) handle (2) frame 637.01.UM.1A.EN PRONAR TD218 2.11...
  • Page 34: User's Transport

    During reloading work, pay special attention not to damage elements of the machine equipment and the paint coating. 2.5.2 User's transport If the user decides to transport the trailer inde- pendently after purchasing the trailer, read the trailer PRONAR TD218 637.01.UM.1A.EN 2.12...
  • Page 35 User's Manual and follow the recom- ditions, but it must not be greater than the maximum mendations contained therein. design speed. INF.3.I-004.11.EN 637.01.UM.1A.EN PRONAR TD218 2.13...
  • Page 36: Terms Of Warranty

    Chapter 2 - General information 2.6 terMS OF WarraNtY PRONAR Sp. z o.o. in Narew guarantees easy oper- ADVICE ation of the machine when it is used in accordance You should require the seller to careful- with the technical and operational conditions de- ly fill out the Warranty Card and com- scribed in the USER MANUAL.
  • Page 37: Threat To The Environment

    Waste code 13 01 throw or pour oil into the sewage sys- 10 (hydraulic oil). Detailed information on oil can be tem or water reservoirs. found in the product safety data sheet. INF.3.B-007.01.EN 637.01.UM.1A.EN PRONAR TD218 2.15...
  • Page 38: Withdrawal From Use

    In the event of replacement of parts, take the worn or damaged elements to a collection point for recyclable materials. Take used oil as well as rubber or plastic elements to plants dealing with the utilization of this type of waste. PRONAR TD218 637.01.UM.1A.EN 2.16...
  • Page 39 Sorbents, filter materials and protective clothing con- 15 02 02* taminated with hazardous substances 16 01 03 Worn tires 17 04 05 Iron and steel 17 04 11 Cables other than those mentioned in 17 04 10 INF.3.8-008.01.EN 637.01.UM.1A.EN PRONAR TD218 2.17...
  • Page 40 Chapter 2 - General information PRONAR TD218 637.01.UM.1A.EN 2.18...
  • Page 41: Safety Of Use

    Chapter 3 SaFetY OF USe PRONAR TD218 637.01.UM.1A.EN...
  • Page 42: Basic Safety Rules

    Remember that your safety is the most important thing. • It is forbidden to use the machine by persons who are not authorized to drive tractors, in- cluding children, people under the influence of PRONAR TD218 637.01.UM.1A.EN...
  • Page 43 • Use of the machine for purposes other than en- visaged by the Manufacturer is inconsistent with the intended use and may void the warranty. BHP.3.B-001.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 44: Fire Hazard

    Be especially careful. • Read the information leaflets on the available extinguishing agents. • Do not block access for fire guards. BHP.3.I-007.01.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 45: Safety During Coupling Of The Machine

    If it is equipped with an automatic hitch, make sure the aggregation operation is complete. • Be especially careful when connecting the 637-F.01-1 Figure 3.1 Position of the locking wedges (1) support wedge 637.01.UM.1A.EN PRONAR TD218...
  • Page 46 • Do not move the trailer when the support is ex- tended and rests on the ground. While the ma- chine is moving, there is a risk of damage to the support. After securing the hitch, raise the support maximally. BHP.3.I-001.11.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 47: Safety When Operating The Hydraulic And Pneumatic Systems

    • If the oil gets into the eyes, rinse with plenty of water and if irritation occurs, contact a doctor. • In the event of contact of oil with skin wash the area of contact with water and soap. Do not use organic solvents (petrol, kerosene). BHP.3.I-002.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 48: Principles Of Safe Maintenance

    • Any modifications to the trailer release the PRONAR Narew company from liability for any damage or health detriment. • The trailer may only be entered when it is abso- lutely motionless and the tractor engine is turned off.
  • Page 49 Clean the paint coating. Burning paint fumes are poisonous to humans and animals. Perform welding work in a well-lit and ventilated room. • During welding work pay attention to flammable or fusible elements (elements of pneumatic, 637.01.UM.1A.EN PRONAR TD218...
  • Page 50 • Perform maintenance and repair activities ap- plying the general principles of health and safety at work. • In case of injury, wash and disinfect the wound immediately. • If you experience more serious injury, seek medical advice. BHP.3.I-003.01.EN PRONAR TD218 637.01.UM.1A.EN 3.10...
  • Page 51: Driving On Public Roads

    • Before each use of the trailer, check its tech- nical condition, especially in terms of safety. In particular, check the technical condition of the hitch system, chassis, braking system and light 637.01.UM.1A.EN PRONAR TD218 3.11...
  • Page 52 • It is forbidden to get on the trailer while driving. • The trailer must not be parked on a slope. • If the trailer has a hydraulic suspension, you PRONAR TD218 637.01.UM.1A.EN 3.12...
  • Page 53 You cannot move the trailer if the suspension is even slightly lowered. • It is forbidden to drive or disconnect the set (trailer + semi-trailer) from the tractor with the load box raised. BHP.3.I-004.01.EN 637.01.UM.1A.EN PRONAR TD218 3.13...
  • Page 54: Description Of Residual Risk

    Chapter 3 - Safety of use 3.7 DeSCrIptION OF reSIDUaL rISK Pronar Sp. z o. o. o. in Narew made every effort to eliminate the risk of an accident. However, there is some residual risk that can lead to an accident and is primarily associated with the following activities: •...
  • Page 55: Information And Warning Stickers

    3.1. Information and warning stickers Item StICKer Meaning Before beginning of any servicing activities or repairs, turn off the tractor and screen engine and remove the key from the igni- tion switch. 70N-00000005 637.01.UM.1A.EN PRONAR TD218 3.15...
  • Page 56 104N-00000006 Before starting work, read the User's Man- ual. 70N-00000004 Danger related to the rotating PTO shaft. 78N-00000005 The permissible PTO rotation speed is 540 rpm. 75N-00000004 n=540 Trailer type TD218 637N-00000001 PRONAR TD218 637.01.UM.1A.EN 3.16...
  • Page 57 Chapter 3 - Safety of use n=540 637-F.02-1 Figure 3.2 Arrangement of information and warning stickers BHP.3.J-001.01.EN 637.01.UM.1A.EN PRONAR TD218 3.17...
  • Page 58: Working With The Machine With The Power Take-Off (Pto)

    • During transport, the shaft should be stored in a horizontal position to avoid damage to guards and other safety devices. • When using the shaft and trailer, do not use PTO shaft speed other than 540 rpm. Do not overload PRONAR TD218 637.01.UM.1A.EN 3.18...
  • Page 59 • Protect chain securing the shaft cover against turning while the shaft is working, attach it to a fixed structural element of the trailer. • It is forbidden to use safety chains to support the shaft during standstill or transporting the trailer. BHP.3.B-008.01.EN 637.01.UM.1A.EN PRONAR TD218 3.19...
  • Page 60: Safety When Handling The Fifth Wheel

    • Check the locking mechanism before driving to make sure it is properly locked. Drive the trailer with the locking mechanism locked and secured only, even when driving without a semi-trailer. PRONAR TD218 637.01.UM.1A.EN 3.20...
  • Page 61 • Installation work may only be performed by au- thorized specialists. • For maintenance work, use only the recom- mended lubricants. • Maintenance and cleaning work should be per- formed only by trained personnel. BHP.3.I-006.01.EN 637.01.UM.1A.EN PRONAR TD218 3.21...
  • Page 62 Chapter 3 - Safety of use PRONAR TD218 637.01.UM.1A.EN 3.22...
  • Page 63 Chapter 4 CONStrUCtION aND prINCIpLe OF Op- eratION PRONAR TD218 637.01.UM.1A.EN...
  • Page 64: Technical Characteristics

    Pressure of the system Hydraulic oil L-HL32 Lotos tires Tire 385/65 R22.5 Air pressure in the tires Load index (min.) Speed index (min.) Noise testing Sound power level L 73.1 ±5 Other information Design speed km/h Track width 2,050 PRONAR TD218 637.01.UM.1A.EN...
  • Page 65 Height of the fifth wheel from the 1,200 - 1,300 ground D - depending on the completion of the trailer tires, the above data may differ from those given. - depending on the air suspension height setting BIZ.3.J-001.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 66: Construction And Principle Of Operation

    (7) parking stand (8) fifth wheel coupling (9) wheel chock (10) wheel (11) fender (12) rear masking (13) front grille (14) voltage converter 12V / 24V (15) ABS voltage converter (13) front grille (14) voltage converter 12V / 24V (15) ABS voltage converter PRONAR TD218 637.01.UM.1A.EN...
  • Page 67 (7) helps to connect the trailer to the tractor. To power the trailer, the 12V voltage can be con- verted into 24V using a converter (14). The trailer is also equipped with a converter (15) to power the ABS system of the trailer. BIZ.3.I-002.11.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 68: Pneumatic Installation

    The trailer is equipped with a double-line pneumatic ALB braking system with a levelling valve and an au- tomatic parking brake. The working brake is activated from the tractor operator's workplace by pressing the tractor brake pedal. The control valve actuates PRONAR TD218 637.01.UM.1A.EN...
  • Page 69: Pneumatic Suspension

    The red button is re- sponsible for releasing and activating the parking brake in the trailer, regardless of whether the trailer is connected to the towing vehicle or not. The black button is responsible for releasing and activating the 637.01.UM.1A.EN PRONAR TD218...
  • Page 70: Pneumatic Connections

    Locking the wheels while braking is a very dangerous phenomenon. The ABS function significantly reduces the loss of stability of the semi-trailer and reduces the braking distance of the machine. BIZ.3.J-002.01.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 71: The Hydraulic System

    The hydraulic system is filled with tractor's PTO shaft. The lever (6) of the hydraulic dis- L-HL32 PN-91 / L-96067/04 hydraulic oil. tributor (3) or the remote control (7) is used to control the tipping of the semi-trailer. BIZ.3.I-003.11.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 72: Electrical System

    (11) rear triangle reflector (12) junction box (13) ABS voltage converter (14) 12/24 voltage converter (15) 7P/24V ABS socket (16) 7P/24V socket (ISO 3731) (17) 15P / 24V socket (ISO 72570) (18) 7P/24V socket (ISO 1185) PRONAR TD218 637.01.UM.1A.EN 4.10...
  • Page 73 12V voltage can be converted into 24V using a con- verter (14). The trailer is also equipped with a con- verter (13) to power the ABS system of the trailer. The electrical system for controlling the hydraulic 637.01.UM.1A.EN PRONAR TD218 4.11...
  • Page 74 If the tractor does not have such sockets or the sockets are of a different type then assembly should be carried out by a qualified person in accordance with the recommendations of the tractor manufacturer. BIZ.3.I-004.11.EN PRONAR TD218 637.01.UM.1A.EN 4.12...
  • Page 75: Rules Of Use

    Chapter 5 rULeS OF USe PRONAR TD218 637.01.UM.1A.EN...
  • Page 76: Mechanical Support

    • Install the locking pin. Lowering the support • Holding the handle of the foot (6), remove the locking pin (4). • Lower the support foot (2) and secure with the pin (4). PRONAR TD218 637.01.UM.1A.EN...
  • Page 77 • By turning the crank (3) in the right direction, lower the support to the ground, or adjust the height of the tendon in relation to the hitch (if the trailer is to be connected to the tractor). OBS.3.I-001.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 78: Service Of The Folding Hydraulic Support

    • Turn the support foot to position (2). 663-H.02-1 Figure 5.2 Handling of the hydraulic support (1) support in parking position (2) support in driving position (3) securing pin (4) split pin (5) cut-off valve (6) hydraulic conduit (A), (B) position of locking pin PRONAR TD218 637.01.UM.1A.EN...
  • Page 79 • When the height of the drawbar eye is set, set the tractor manifold lever in the "neutral" position. • Lock the support position by moving the valve lever (5) to the closed position. OBS.3.8-002.11.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 80: Connecting And Disconnecting Of The Trailer

    • If the trailer is equipped with a hydraulic support, first connect the hydraulic conduit of the system Figure 5.3 Locking wedges (1) locking wedges (2) wheel marked with a decal (1) - figure (5.4). Then follow PRONAR TD218 637.01.UM.1A.EN...
  • Page 81 • Depending on the trailer configuration, connect the braking system connectors to the appro- priate tractor sockets. • Connect the pneumatic system lines. The first is to connect the yellow plug to the yellow socket on the tractor, and then to the 637.01.UM.1A.EN PRONAR TD218...
  • Page 82 • Connect the main conduit (1) supplying the electrical lighting system (7-pin) and the con- nection conduit (2) of the electrical system of the hydraulic system (3-pin) to the sockets on the tractor. If the tractor does not have such sockets or PRONAR TD218 637.01.UM.1A.EN...
  • Page 83: Additional Information

    • If the trailer is in good state, you can start working. • Immediately before driving, remove the chocks from the wheel and release the parking brake of the machine - see the table “Operation modes of the loosening-parking valve". 637.01.UM.1A.EN PRONAR TD218...
  • Page 84: Disconnecting The Trailer

    Spring-diaphragm actuators used in the service and parking brake systems generate the braking force. To activate the parking brake, pull out the red button located on the loosening-parking valve panel. To release the parking brake, press the red button. PRONAR TD218 637.01.UM.1A.EN 5.10...
  • Page 85 Remember to pull out the black button when discon- necting the power from the trailer. 637-H.01-1 Figure 5.7 Loosening-parking valve (1) red button (2) black button 637.01.UM.1A.EN PRONAR TD218 5.11...
  • Page 86 The machine is braked. Pneumatic hoses are not connected. Pressing the black button will release the brake. PRESSED PRESSED Parking brake released, maneuvering position The trailer is completely unbraked. Pneumatic hoses are not connected. OBS.3.I-002.11.EN PRONAR TD218 637.01.UM.1A.EN 5.12...
  • Page 87: Fifth Wheel Handling

    • Pull the lever (2) out to the front to position C and hook it to the edge of the D plate. 663-H.04-1 Figure 5.8 Opening of the fifth wheel coupling (1) safety catch (2) lever 637.01.UM.1A.EN PRONAR TD218 5.13...
  • Page 88 • coupling of the trailer with most of the used semi-trailers, • adaptation to the regulations on axle loads and vehicle lengths in force in different countries, • optimal load distribution. PRONAR TD218 637.01.UM.1A.EN 5.14...
  • Page 89 Before driving, check the operation of automatically. the lighting and brakes. • Check the coupling (move the tractor slowly), repeat the coupling if necessary. • Activate the tractor parking brake. • Check the locking mechanism. 637-H.02-1 Figure 5.10 Lifting/lowering valve 637.01.UM.1A.EN PRONAR TD218 5.15...
  • Page 90 • Open the locking mechanism. See: “Opening of the fifth wheel coupling”. • Drive the tractor slowly away from under the trailer. • The fifth wheel is automatically ready to be in- serted again. OBS.3.I-003.11.EN PRONAR TD218 637.01.UM.1A.EN 5.16...
  • Page 91: Transport

    • If you disconnect the trailer from the tractor, you must secure it by blocking it with the parking brake and placing wedges under the wheels. 637.01.UM.1A.EN PRONAR TD218 5.17...
  • Page 92 • Control the behaviour of the trailer while driving on uneven terrain. Adjust speed to terrain and road conditions. • The trailer is adapted for driving on slopes up to a maximum of 8°. Driving with trailer on steeper slopes may cause the PRONAR TD218 637.01.UM.1A.EN 5.18...
  • Page 93 Pro- CaUtION longed driving on slopes creates the risk of losing Travel with a high-volume load through braking efficiency. ruts, ditches, slopes, etc. poses a high risk of overturning the trailer Be espe- OBS.3.I-004.01.EN cially careful. 637.01.UM.1A.EN PRONAR TD218 5.19...
  • Page 94: Use Of Tires

    • Valves must be secured with appropriate caps to avoid soiling. • Do not exceed the maximum trailer speed. • During the whole day cycle, take a minimum of one hour break at noon. PRONAR TD218 637.01.UM.1A.EN 5.20...
  • Page 95 • Observe 30 minutes breaks for cooling the tires after driving 75 km or after 150 minutes of con- tinuous driving, whichever comes first. • Avoid damaged surfaces, sudden and variable manoeuvres, and high speeds when turning. OBS.3.8-010.01.EN 637.01.UM.1A.EN PRONAR TD218 5.21...
  • Page 96: Cleaning

    • For cleaning and maintenance of plastic sur- faces, use clean water or specialized prepara- tions intended for this purpose. PRONAR TD218 637.01.UM.1A.EN 5.22...
  • Page 97 • Observe environmental protection principles, wash trailer in designated places. • Washing and drying the trailer must take place at temperatures above 0 In winter, frozen water can cause damage to the paint coat or machine components. OBS.3.8-011.01.EN 637.01.UM.1A.EN PRONAR TD218 5.23...
  • Page 98: Storage

    You should also check your tire pressure from time to time, and if necessary inflate the wheels to the correct value. Store the articulated telescopic shaft for connecting to the tractor in a horizontal position. OBS.3.8-012.01.EN PRONAR TD218 637.01.UM.1A.EN 5.24...
  • Page 99: Periodic Inspections And Technical Maintenance

    Chapter 6 perIODIC INSpeCtIONS aND teChNICaL MaINteNaNCe PRONAR TD218 637.01.UM.1A.EN...
  • Page 100: General

    Detailed information on the review schedule can be found in chapter entitled “Maintenance and inspection schedule". After the warranty expires, it is recommended that inspections be carried out by specialized repair workshops. During work, use protective clothing and protective equipment suitable for requirements. SER.3.B-001.01.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 101: Entering And Staying In High-Risk Areas

    • Inform your co-workers about the planned work and the places where you will work. • Never work alone. One additional person should stay outside the high risk zone. Follow local labour laws. SER.3.I-001.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 102: Maintenance And Inspection Schedule

    Inspection carried out for a fee after the first 12 months Warranty Service of use of the trailer, after reporting the owner. Maintenance Service Inspection performed every 4 years of trailer use (1) - post-warranty service PRONAR TD218 637.01.UM.1A.EN...
  • Page 103: Description Of Activities

    See table: Schedule for tightening Checking the tightness of screw connections 6.28 of the critical bolted connections Replacement of hydraulic hoses • 6.33 (1) - first inspection; (2) - after every 1000 working hours or once a year, whichever occurs first 637.01.UM.1A.EN PRONAR TD218...
  • Page 104 6.3. Control parameters and settings Description Value Notes Breaking system Piston rod stroke in pneumatic systems 25 - 45 mm Minimum brake lining thickness 5 mm An angle between the expander axis and the fork With the brake applied SER.3.I-002.01.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 105: Checking Of The Trailer Before Driving

    If any damage is found, replace the actuator. When mounting the actuator, keep its original position rel- ative to the bracket. While moving off, check the operation of the main 637.01.UM.1A.EN PRONAR TD218...
  • Page 106 Check tire pressure, tire condition and wear. In the autumn and winter period check the drainage of compressed air tanks before driving. Check the correct operation of the other systems while operating the trailer. SER.3.I-003.01.EN PRONAR TD218 637.01.UM.1A.EN...
  • Page 107: Air Reservoir Draining

    • If it is necessary to clean the drain valve, follow pressure. the chapter “Cleaning the drain valve". 663-I.01-1 Figure 6.2 Air reservoir (1) drain valve (2) air reservoir SER.3.I-004.01.EN 637.01.UM.1A.EN PRONAR TD218...
  • Page 108: Checking Plugs And Connection Sockets

    If the trailer is disconnected from the tractor, con- nections should be protected with covers or placed in their designated sockets. Before the winter period, 622-I.04-1 Figure 6.3 Checking the trailer connections PRONAR TD218 637.01.UM.1A.EN 6.10...
  • Page 109 (e.g. silicone lubri- cants for rubber elements). Each time before connecting the machine, check the technical condition and degree of cleanliness of connections and sockets on the agricultural tractor. If necessary clean or repair tractor sockets. SER.3.8-005.01.EN 637.01.UM.1A.EN PRONAR TD218 6.11...
  • Page 110: Measurement Of Air Pressure, Check Tires And Wheels

    • Inspect the tire for defects, cuts, deformations, bumps indicating mechanical damage to the tire. • Check that the tire is correctly positioned on the rim. • Check the tire age. When checking pressure, pay attention to the technical PRONAR TD218 637.01.UM.1A.EN 6.12...
  • Page 111 Rims should be checked for deformation, material cracks, weld cracks, corrosion, especially around welds and in the place contact with the tire. SER.3.8-007.01.EN 637.01.UM.1A.EN PRONAR TD218 6.13...
  • Page 112: Cleaning The Air Filters

    526-I.08-1 Figure 6.5 Air filter (1) filter (2) cover • The cartridge and the filter body should be thor- oughly washed and blowed out with compressed air. Installation should be made in reverse order. SER.3.8-008.01.EN PRONAR TD218 637.01.UM.1A.EN 6.14...
  • Page 113: Checking Brake Lining Wear

    • Remove the upper and lower plugs and then check the thickness of the lining. • The brake shoes must be replaced if the thickness of the brake lining is less than 5 mm. • Check the the remaining linings for wear. SER.3.8-009.01.EN 637.01.UM.1A.EN PRONAR TD218 6.15...
  • Page 114: Checking The Clearance Of The Axle Bearings

    When checking bearings, make sure that any noticeable looseness comes from the bearings, not the suspension system (e.g. looseness on the spring pins, etc.). PRONAR TD218 637.01.UM.1A.EN 6.16...
  • Page 115 Chapter 6 - Periodic inspections and the technical support • Check the the technical condition of the hub cover, replace if necessary. SER.3.8-010.01.EN 637.01.UM.1A.EN PRONAR TD218 6.17...
  • Page 116: Checking Of Mechanical Brakes

    • Measure the distance X with the tractor brake pedal released. • Measure the distance Y with the tractor brake pedal pressed. • Calculate the distance difference X-Y (rod stroke). • Check the angle between the cylinder piston axis and the expander lever. PRONAR TD218 637.01.UM.1A.EN 6.18...
  • Page 117 Chapter 6 - Periodic inspections and the technical support • If the expander arm angle (2) and piston rod stroke exceed the range given in table 5.3, the brake should be adjusted. SER.3.8-011.01.EN 637.01.UM.1A.EN PRONAR TD218 6.19...
  • Page 118: Cleaning Of The Drainage Valve

    • Unscrew the valve (1). • Clean the valve, blow with compressed air. • Replace the gasket. • Screw in the valve, fill the tank with air, check the tank for leaks. SER.3.8-012.11.EN PRONAR TD218 637.01.UM.1A.EN 6.20...
  • Page 119: Checking The Tightness Of The Hydraulic System

    If visible moisture appears on the cable connectors tighten the the connector with a specified torque and 637-I.01-1 Figure 6.10 Hydraulic system (1) ball valve (2) remote control (3) manifold lever 637.01.UM.1A.EN PRONAR TD218 6.21...
  • Page 120 The hydraulic systems of the trailer are sensitive to the presence of solid contaminants, which may cause damage to precise elements of the installation (jamming of hydraulic valves, etc.) SER.3.I-005.11.EN PRONAR TD218 637.01.UM.1A.EN 6.22...
  • Page 121: Checking And Topping Up Of Hydraulic Oil

    (4). • If necessary, unscrew the oil filler plug (8) and add oil to the required level. Tighten the oil filler cap. The oil level should be at the halfway point of the sight glass. SER.3.I-006.11.EN 637.01.UM.1A.EN PRONAR TD218 6.23...
  • Page 122: Hydraulic Oil Replacement

    (3). In this case, make sure that the vessel is sufficiently large, bearing in mind the large amount of oil (~ 150l) in the oil tank. • Close the drain plug(3). • Replace filters before refilling oil. PRONAR TD218 637.01.UM.1A.EN 6.24...
  • Page 123 • After the first use of the trailer after changing the oil, check the hydraulic oil level. If necessary, top up the oil level. • Dispose of used oil in accordance with local regulations. SER.3.I-007.11.EN 637.01.UM.1A.EN PRONAR TD218 6.25...
  • Page 124: Hydraulic System Filters Replacement

    • Check the cleanliness of the strainer (6) in the filling opening, if necessary, blow it with com- pressed air. • Check the hydraulic oil level after changing the oil and filters and during daily checks. If nec- essary, top up the oil level. SER.3.I-013.01.EN PRONAR TD218 637.01.UM.1A.EN 6.26...
  • Page 125: Control Of Pneumatic Braking System

    Contact of pneumatic conduits, seals etc. with oil, grease, gasoline etc. may damage them or accelerate the aging process. Bisted, perma- nently deformed, cut or damaged wires should be re- placed for new ones. SER.3.8-016.01.EN 637.01.UM.1A.EN PRONAR TD218 6.27...
  • Page 126: Tightening Torques For Screw Connections

    Replace lost items with new ones. 589-I.10-1 Figure 6.14 Metric thread screw (1) strength class, (d) thread diameter PRONAR TD218 637.01.UM.1A.EN 6.28...
  • Page 127: Tightening Torques

    M22x1 | M24x1.5 | M26x1.5 13 (1/2”) 50÷ 70 M26x1.5 | M27x1.5 | M27x2 16 (5/8”) 70÷ 100 M30x1.5 | M30x2 | M33x1.5 20 (3/4”) 70÷ 100 M38x1.5 | M36x2 25 (1”) 100÷ 150 M45x1.5 32 (1.1/4”) 150÷ 200 SER.3.8-017.01.EN 637.01.UM.1A.EN PRONAR TD218 6.29...
  • Page 128: Tightening Road Wheels

    The wheels should be tightened according to the fol- lowing scheme: PRONAR TD218 637.01.UM.1A.EN 6.30...
  • Page 129 • after first use of the machine (one-time inspection), • every 2-3 hours of driving during the first month of use, • every 30 hours of driving. If the wheel was disassembled, the above steps should be repeated. SER.3.8-018.01.EN 637.01.UM.1A.EN PRONAR TD218 6.31...
  • Page 130: Tightening Of The Drawbar Eye

    Checking the tightness of the drawbar eye should be performed at the same time as checking the wheel nuts. The tightening torque of M20x80 bolts 10.9 class should be 560+/- 30 Nm. Tighten the screws diagonally with a torque wrench. SER.3.8-019.02.EN PRONAR TD218 637.01.UM.1A.EN 6.32...
  • Page 131: Replacement Of Hydraulic Hoses

    Chapter 6 - Periodic inspections and the technical support 6.21 repLaCeMeNt OF hYDraULIC hOSeS • Rubber hydraulic hoses should be replaced every 4 years regardless of their technical con- dition. This operation should be entrusted to specialized workshops. SER.3.8-020.01.EN 637.01.UM.1A.EN PRONAR TD218 6.33...
  • Page 132: Pneumatic Suspension Control

    6.6. Suspension control schedule Item Maintenance activities Frequency Check the condition and fastening of the stroke limiting ropes Once every 6 months. (1), replace if necessary. PRONAR TD218 637.01.UM.1A.EN 6.34...
  • Page 133 The nuts should be tightened gradually For the first time after "crosswise" so that the plates do not twist. 2 weeks. ADVICE In the event of severe conditions of use or intensive use, maintenance activities should be performed more frequently. SER.3.I-009.11.EN 637.01.UM.1A.EN PRONAR TD218 6.35...
  • Page 134: Adjusting The Clearance Of The Axle Bearings

    Prepare the tractor and machine for adjustment as described in chapter „Preparing of the machine”. Remove the hub cover (1). • Remove the cotter pin (2) securing the castel- lated nut (3). • Tighten the the castellated nut to remove slack. PRONAR TD218 637.01.UM.1A.EN 6.36...
  • Page 135 Too strong pressure is not rec- ommended due to the deterioration of bearings. • Secure the castellated nut with a cotter pin and mount the hub cover (1). • Gently tap the hub with a rubber or wooden hammer. SER.3.8-025.01.EN 637.01.UM.1A.EN PRONAR TD218 6.37...
  • Page 136: Brake Adjustment

    The braking force also decreases when the angle of operation of the brake cylinder piston rod (5) is not correct - figure (6.4), (6.5) in relation to the expander arm (1). To obtain the optimum mechanical angle of PRONAR TD218 637.01.UM.1A.EN 6.38...
  • Page 137 (7). The mounting position depends on the type of braking system and the size of the tires used in the manure spreader, it is selected by the Manufacturer and cannot be changed. 637.01.UM.1A.EN PRONAR TD218 6.39...
  • Page 138 • Press the brake pedal on the tractor, mark with a line (B) the position of maximum extension of PRONAR TD218 637.01.UM.1A.EN 6.40...
  • Page 139 (pneumatic actuator). Check the correct mounting of the actuator. • Clean the cylinder, defrost if necessary and drain water through the unblocked ventilation holes (pneumatic cylinder). If damage is found, replace 637.01.UM.1A.EN PRONAR TD218 6.41...
  • Page 140 • Perform several brakes. Stop the trailer and check the temperature of the brake drums. • If any drum is too hot, correct the brake ad- justment and perform the test drive again. SER.3.8-026.01.EN PRONAR TD218 637.01.UM.1A.EN 6.42...
  • Page 141: Electrical System Service And Warning Elements

    • Before travelling on a public road, make sure possibility of repair or regeneration. that the tractor has a reflective warning triangle. SER.3.8-027.01.EN 637.01.UM.1A.EN PRONAR TD218 6.43...
  • Page 142: Lubrication

    6.7. Lubricants Item Symbol Description General purpose machine grease (lithium, calcium), Solid grease for heavily loaded components with the addition of MoS graphite anticorrosive spray regular machine oil, silicone spray grease PRONAR TD218 637.01.UM.1A.EN 6.44...
  • Page 143 Chapter 6 - Periodic inspections and the technical support table 6.8. Trailer lubrication schedule Item Name Hub bearing (2 pieces in each hub) Expander shaft bushing Expander arm Drawbar eye 663-I.07-1 Fifth wheel coupling 663-I.09-1 637.01.UM.1A.EN PRONAR TD218 6.45...
  • Page 144 Chapter 6 - Periodic inspections and the technical support Item Name Support leg 663-I.08-1 (1) - lubricate according to the fifth wheel coupling manufacturer's manual SER.3.J-001.01.EN PRONAR TD218 637.01.UM.1A.EN 6.46...
  • Page 145: Consumables

    6.9. Characteristics of the L-HL 32 oil Item Name Unit Viscosity classification according to ISO 3448VG Kinematic viscosity at 400C 28.8 – 35.2 Quality classification according to ISO 6743/99 Quality classification according to DIN 51502 Flash-point 637.01.UM.1A.EN PRONAR TD218 6.47...
  • Page 146: Lubricants

    Particularly important are safety rules and how to handle a given lubricant and how to dispose of waste (used containers, contam- inated rags, etc.). The information leaflet (product card) store together with the grease. PRONAR TD218 637.01.UM.1A.EN 6.48...
  • Page 147: List Of Consumables For The Machine

    Quantity Number / type Oil tank - suction filter 1 pc MSZ302DCXAB7 Oil tank - hydraulic filter 1 pc SIF/30G/180l/10 (41002462) Hydraulic system - hydraulic oil ~150 L L-HL 32 PN-91/L-96067/04 Oil tank capacity 155L SER.3.I-010.01.EN 637.01.UM.1A.EN PRONAR TD218 6.49...
  • Page 148: Wheel Installation And Removal

    (e.g. Teflon). • Check the air pressure in the mounted wheel, if necessary, pump up the wheel. • Clean wheel axle pins and nuts from dirt. Do not lubricate the thread of the nut and stud. PRONAR TD218 637.01.UM.1A.EN 6.50...
  • Page 149 • Tighten the nuts so that the rim adheres per- fectly to the hub. • Remove the supports and lower the trailer. • Tighten the nuts in accordance with the recom- mended torque and sequence. SER.3.I-014.01.EN 637.01.UM.1A.EN PRONAR TD218 6.51...
  • Page 150: Tires

    6.11. Completion of tires Index Index Item tire size pressure of load of speed 385/65 R22.5 11.75x22.5 (225.1175.106P) 800 kPa min.160 min.E 425/65 R22.5 13x22.5 (225.13.104) 825 kPa min.160 min.D 560/45 R22.5 16x22.5H2 (225.16.263) 400 kPa min.152 min.D SER.3.I-011.01.EN PRONAR TD218 637.01.UM.1A.EN 6.52...
  • Page 151: Faults And Methods To Remove Them

    Adjust the position of the expander arms. parking brake. Excessive heating of wheel axle hub. Worn brake linings. Replace the brake shoes Incorrect hydraulic Incorrect hydraulic oil vis- Check the oil level and replace if neces- system operation. cosity. sary. 637.01.UM.1A.EN PRONAR TD218 6.53...
  • Page 152 Electrical installation not Connect the installation. connected. Lack of lighting. Damaged electrical system of the machine (e.g. broken Replace or repair with the service help. wiring). SER.3.I-012.01.EN PRONAR TD218 637.01.UM.1A.EN 6.54...