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Siemens SIMOTICS CONNECT 400 Commissioning Manual
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Siemens SIMOTICS CONNECT 400 Commissioning Manual

Siemens SIMOTICS CONNECT 400 Commissioning Manual

Connection modules
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Summary of Contents for Siemens SIMOTICS CONNECT 400

  • Page 1 www.siemens.com/cm-iot...
  • Page 3 Mounting and installation SIMOTICS CONNECT 400 Commissioning Commissioning Manual Operation Maintenance Disposal Troubleshooting/FAQs Further information Connection Module IOT V2.0.0 SIMOTICS CONNECT 400 V1.0.3.2 Connection Module IOT Config (Android) V3.0.0 Connection Module IOT Config (iOS) V3.0.0 Drivetrain Analyzer Cloud V1.2 10/2024 A5E50161952B AR...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5 Visual inspection........................ 23 Shipping and storage conditions ..................24 Requirements ........................25 Mounting and installation ........................27 Attaching the mounting bracket for SIMOTICS CONNECT 400..........28 Mounting SIMOTICS CONNECT 400 ..................31 Commissioning ............................ 33 Requirements ........................33 Installing the "Connection Module IOT Config" application ..........34 Establishing the connection to the Connection Module............
  • Page 6 8.5.3 Replace Info - Step 1/3...................... 130 8.5.4 New Equipment Details - Step 2/3..................131 8.5.5 Asset Info - Step 3/3 ......................132 Replace the battery ......................135 CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 7 Troubleshooting/FAQs........................141 Further information ........................... 143 11.1 Product information......................143 11.2 Product support ....................... 144 11.3 Technical data........................146 11.4 Directives and standards ....................149 Index ..............................153 CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 8 Table of contents CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 9 The product portfolio of Digital Drive Train includes drive simulation solutions and efficient engineering tools as well as the simple connection of drives to the corresponding platforms, smart analytics and drive system services. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 10 Unless explicitly contractually agreed, Siemens assumes no liability for such suitability. Suitability for a particular application in specific individual cases must be assessed by the user, taking into account all technical, legal, and other requirements on a case-by-case basis.
  • Page 11 This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.
  • Page 12 • Local contact persons via the contact person database (→ Contact) • Product information • FAQs (frequently asked questions) • Application examples • Manuals • Downloads • Compatibility tool • Newsletter with product selection • Catalogs/brochures • Certificates CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 13 PC via the support page of the integrated web server. 1.4.2 Compliance with the General Data Protection Regulation Siemens complies with the principles of data protection, in particular the data minimization rules (privacy by design). For this product, this means: The product does not process or store any personal data, only technical function data (e.g.
  • Page 14 Introduction 1.4 Important product information CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 15 • Do not connect the battery with the incorrect polarity. • Do not heat up the battery above 100 °C. • Protect the battery from direct sunlight, moisture and condensation. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 16 • Through appropriate training and experience, they are able to recognize and avoid risks and potential dangers in their particular field of activity. • Those responsible have instructed them to carry out the work. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 17 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...
  • Page 18 • Change the user name and the password after the first login in step 1/7 "Login data "of the commissioning Wizard in application "IOT Config Connection Module". (See Commissioning Manual CONNECTION MODULE IOT & SIMOTICS CONNECT 400 Connection Modules). Disposal of the product Incomplete or unreliable deletion of data can mean that third parties can misuse the data.
  • Page 19 – Encrypted transmission via a Wi-Fi interface according to the WPA2 standard – Transmission of data to the Insights Hub (Drivetrain Analyzer Cloud) via a secure HTTPS connection with TLS encryption CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 20 Safety instructions 2.4 Specific security information for Connection Modules CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 21 Drivetrain Analyzer Cloud The SIMOTICS CONNECT 400 or Connection Module IOT Connection Modules connects drive train components with the cloud-based analytics of the Insights Hub application Drivetrain Analyzer. This enables you to improve the productivity, reliability, and service options of the drive train component.
  • Page 22 The captured motor data are transmitted to Drivetrain Analyzer via a Wi-Fi interface and analyzed. Note SIMOTICS CONNECT 400 Connection Modules can be used in combination with rib-cooled low- voltage induction motors (see Technical specifications (Page 146)). In addition to motor monitoring, from V1.0.2.0, "Generic Vibration monitoring" can be set.
  • Page 23 The captured motor data are transmitted to Drivetrain Analyzer via a Wi-Fi interface and analyzed. Note The Connection Module IOT can be used in combination with rib-cooled low-voltage induction motors and synchronous motors (see Technical specifications). CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 24 The following components are included in the scope of delivery of the connectivity kit • Connection Module IOT with fixing screws and blanking plugs (9SA2054-0AA00-0AB0) • Mounting bracket for standard application with M12 cable gland (plastic) (9SA2054-0AA01-0BB0) CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 25 Preparations for use Visual inspection After installing the motor, visually check the Connection Module for any damage. In case of damage, please contact Product Support (Page 144). CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 26 Preparations for use 4.2 Shipping and storage conditions Shipping and storage conditions WARNING Transport of hazardous goods SIMOTICS CONNECT 400 products are hazardous goods according to UN 3091 (https:// support.industry.siemens.com/cs/products?dtp=Certificate&mfn=ps&pnid=25522&lc=en- WW). The product contains lithium metal batteries. The batteries contain approximately 2.6 g of lithium.
  • Page 27 Internet connection. The Connection Module encrypts your data according to security standard WPA2. For data transmission, SIMOTICS CONNECT 400 Connection Modules support Wi-Fi connections with a frequency of 2.4 GHz and Wi-Fi standard 802.11b/g/n, CONNECTION MODULES IOT, 2.4 GHz and 5 GHz and Wi-Fi standard 802.11a/b/g/n. Only Wi-Fi passwords with a maximum length of 32 characters are supported.
  • Page 28 Preparations for use 4.3 Requirements CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 29 If the ambient conditions according to IP54 cannot be ensured at the installation location – or if a higher degree of protection is required – then the user must apply additional measures to ensure safe and reliable operation. With production version ≥ FS03, SIMOTICS CONNECT 400 housings have an IP65 degree of protection. Requirement Upgrade your motor with a Connection Module.
  • Page 30 Mounting and installation 5.1 Attaching the mounting bracket for SIMOTICS CONNECT 400 Attaching the mounting bracket for SIMOTICS CONNECT 400 The mounting bracket is permanently bonded to the motor. For this purpose, use the mounting bracket supplied in the Connectivity Kit (Page 144) and an approved adhesive (see Note). You can screw (Page 31) the Connection Module onto the mounting bracket either before or after...
  • Page 31 Mounting and installation 5.1 Attaching the mounting bracket for SIMOTICS CONNECT 400 Mounting position In the vertical plane, the Connection Module is mounted at the height of the motor shaft and on the side of the motor opposite the motor connection cable.
  • Page 32 Mounting and installation 5.1 Attaching the mounting bracket for SIMOTICS CONNECT 400 3. Attach the adhesive to the recommended positions on the inner side of the mounting bracket (see the blue marked areas in the following diagram). Carefully ensure that no adhesive enters the threads for the fastening screws.
  • Page 33 The following diagrams provide an overview of the relevant mounting elements of a Connection Module in the closed and open condition: ① Front cover ② Cover fixing screws CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 34 7. Put the front cover back in position. Ensure that the cover fits precisely. 8. Tighten the 2 central fixing screws on the front cover "hand-tight", applying a maximum torque of 1 Nm. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 35 • You have valid access data for the Wi-Fi access point to connect the Connection Module to the Internet. • You have valid access data for Insights Hub and onboarding rights in Drivetrain Analyzer. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 36 (https://play.google.com/store/ sidrive-iq-config/id1578297088) apps/details?id=com.siemens.configapp) 2. Install the Siemens "Connection Module IOT Config" application After the first start of the application, the terms of use are displayed once. Take note of them and click "Accept" to confirm. The "Connection Module IOT Config" application requires the following access authorizations: –...
  • Page 37 Connection Modules within a radius of approx. 10 m. The factory set BLE name for the CONNECTION MODULE IOT is "CM_123" and for SIMOTICS CONNECT 400, "SC_123". "123" represents as example the last 3 digits of the respective serial number of the Connection Module.
  • Page 38 24 V voltage supply display (only for Connection Module IOT) ⑦ Button for opening help ⑧ Button for establishing a connection to the Connection Module If necessary, confirm a pairing request to establish the Bluetooth connection. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 39 Bluetooth pairing PIN when using the iOS application for Bluetooth pairing. For more information, please refer to the Troubleshooting/FAQs (Page 141) section. Note We recommend that you always upgrade your Connection Module to the latest firmware version. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 40 To provide protection against unauthorized access to the Connection Module, change the user name and password after logging in for the first time. In the "Device Credentials" step of the commissioning wizard, you are requested to change the login data. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 41 1. The view to enter the login data for the Connection Module is displayed once the Bluetooth pairing has been successfully established. Enter the user name and password. Make sure that no blank is inserted at the end of your entry. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 42 Commissioning 6.4 Logging in to the Connection Module 2. Confirm your entry with the "Login" button. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 43 If you have forgotten your password, you can reset the user name and the password for the Connection Module back to the factory settings using the "Reset user data (Page 96)" function. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 44 Connection Module. Note If you have already changed the login data or do not want to update them, use the "Next" button to go directly to the next step. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 45 – At least one uppercase letter (A-Z) – At least one lowercase letter (a-z) – At least one numeral (0-9) – The following special characters are permitted: Hyphens (-) and underscores (_) are allowed. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 46 • Wi-Fi authentication protocols according to IEEE 802.1X are currently not supported. • Connection Modules encrypt your data according to security standard WPA2. • For data transmission, SIMOTICS CONNECT 400 Connection Modules support Wi-Fi connections with a frequency of 2.4 GHz and Wi-Fi standard 802.11 b/g/n.
  • Page 47 400 in the "*.bin" file format, for the CONNECTION MODULE IOT in the "*.dat" file format. Note You will find the latest firmware version at Siemens Industry Online Support (SIOS) (https:// support.industry.siemens.com/cs/de/de/ps/25522/dl). When you log on to SIOS, you can include the URL in your list of Favorites and be informed about available firmware updates in a newsletter.
  • Page 48 • The Wi-Fi allows communication between the participants, i.e. between the Connection Module and the mobile device. • Load the latest firmware version onto your mobile device. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 49 If you check the "Activate Automatic Firmware Update" option, you must accept the Terms & Conditions. Activation of the automatic firmware update only takes effect after successful commissioning.  CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 50 Step 4/7 - Intervals. If the Bluetooth connection is disconnected for longer than 5 minutes, start commissioning at Step 1/7 - Device Credentials. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 51 You can modify these settings within a preset range of 1 to 48 hours. Note To calculate the bearing status, the measuring cycle must be set to ≳ 5 minutes. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 52 In the following step, you establish the Insights Hub access for onboarding. Onboarding is the process of connecting and registering the Connection Module with the Insights Hub application "Drivetrain Analyzer", including all settings. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 53 2. With the option "Save for future commission", you can save the tenant name you entered or the URL for further commissioning operations. Select this option if it is required. 3. With the "Next" button, the Sign In dialog box for Insights Hub is displayed. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 54 If the Connection Module has been retrofitted or replaced by a replacement device (Page 98), then the serial number and the product article number of the motor must be CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 55 In addition to motor monitoring, "Generic vibration monitoring" can be set. Using this function, additional components of the drive train can be monitored, for example, gearbox, coupling, pillow block bearing, pump, fan, compressor as well as other rotating and non-rotating parts. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 56 Note The motor can only be assigned by scanning the data matrix code or QR code if the motor has a data matrix code or QR code. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 57 Commissioning 6.5 Guided commissioning CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 58 If you selected "Generic Vibration Monitoring", then synchronization with the digital twin database does not take place. The values that were entered are used to identify the asset.  CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 59 This applies both to Siemens motors and to motors of other manufacturers. CONNECTION MODULE IOT / SIMOTICS CONNECT 400...
  • Page 60 Select the following settings carefully. There is no way of modifying the settings after onboarding. A subsequent change can only be made by Siemens Service (Page 144). Creating a new motor data set is explained using the following rating plate as example.
  • Page 61 Commissioning 6.5 Guided commissioning CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 62 Note Mandatory fields The input fields marked "*" are mandatory fields. Note Text color in input fields Black = suggested values, can be overwritten Gray = expected input format CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 63 "Synchronous motor" in field "Motor type": • Slip frequency • Torque • Power • Energy consumption (A) Use the button > to switch to the "Optional General Data" dialog. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 64 Commissioning 6.5 Guided commissioning CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 65 The "Delete Operating Point" button is used to delete the operating point. Operating point 1 is mandatory and can therefore not be deleted. (B) Use the button > to switch to the "Operating Point 1" dialog. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 66 For this, besides current, you can also enter values for speed, efficiency, and power factor. You must enter at least one value for a selected load point. The more values you enter, the more accurate the calculation of the motor model. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 67 If the shaft height is not stated on the rating plate, you must measure the shaft height. (C) Use the button > to switch to the "Bearing" dialog. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 68 2. Check the data entered and confirm with the "Create" button. 3. Continue to commission the equipment. 6.5.8 Asset Info (Motor Monitoring) - Step 7/7 Enter the asset data in the last step of the commissioning wizard. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 69 3 MB in size and can be uploaded in "*.jpg" or "*.png" format. However, you can also use the photo function of your mobile device or upload photos from the album of your mobile device. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 70 3. Select the operating point. If there are several operating points in the motor data, select the operating point that corresponds to the connection conditions of your motor. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 71 When selecting "Direct-on-line operation (DOL)", you can immediately continue with step 7. When selecting "Variable speed drive (VSD)", the following additional fields are displayed. – VSD operating mode – Inverter input voltage (V) – Inverter output voltage (V) CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 72 U/f. 6. Enter the inverter input voltage (V). The inverter output voltage (V) is determined when entering the inverter input voltage. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 73 The Connection Module automatically starts the calibration procedure at the motor. It requires 10 measuring cycles with the motor in the "ON" state and 10 measuring cycles CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 74 "Drivetrain Analyzer Cloud Asset" packages. 6.5.9 Asset Info (Generic Vibration monitoring) - Step 7/7 If you selected "Generic Vibration Monitoring" instead of "Motor Monitoring" in step 6/7, complete commissioning as described below. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 75 Choose an asset name with which the asset can be uniquely assigned in "Drivetrain Analyzer". Avoid using asset names that have already been used. – Asset description – Location 2. Select the device type. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 76 Commissioning 6.5 Guided commissioning 3. Select the application type. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 77 Commissioning 6.5 Guided commissioning 4. Enter the speed. Fields Speed In (rpm) and Speed Out (rpm) are only displayed for a Gearbox device type. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 78 After commissioning has been completed, you are automatically logged off from the device and the Bluetooth connection is disconnected. The Connection Module starts to record data and transfer data in the preselected intervals. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 79 These provisions do not result in any additional costs for your account. All costs are already included in the purchased "Drivetrain Analyzer Cloud Asset" packages. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 80 Commissioning 6.5 Guided commissioning CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 81 (Page 33), one of the following icons will be displayed: Motor Monitoring Generic Vibration monitoring     Note For "Generic Vibration monitoring", functions Motor Data and Replace Motor are not shown. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 82 • You have the role "iqfleet.offboarding" in "Drivetrain Analyzer". If you do not have this role, offboarding is canceled with an error message "Insufficient rights". Contact your "Drivetrain Analyzer" tenant administrator. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 83 7.1 Offboarding process using the "Connection Module IOT Config" application Procedure 1. Select "Delete asset (Offboarding)" in the dashboard view. 2. Confirm initiation of the offboarding process with "OK". CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 84 Insights Hub and has deleted all the access data and saved motor data. "Drivetrain Analyzer" has deleted the asset and all the related data. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 85 2. Select the required asset in the device overview. 3. When the pairing request is displayed, confirm the connection with the "Pair" button. 4. Tap on the Connection Module icon. The Connection Module LED flashes. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 86 Effects that influence the battery life Shorter intervals result in a shorter battery life. Note To calculate the bearing status, the measuring cycle must be set to ≳ 5 minutes. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 87 1. In the dashboard view, select "Intervals". 2. Change the measuring cycle. The "Calculated battery life" is updated. 3. Change the send cycle. The "Calculated battery life" is updated. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 88 The function allows you to reset the user data to the following default values: Name: For Connection Module IOT, the name is "CM_123" and for SIMOTICS CONNECT 400 "SC_123". "123" represents as example the last 3 digits of the respective serial number of the Connection Module.
  • Page 89 7.4 Changing the login data of the Connection Module Procedure 1. In the dashboard view, select "Device credentials". 2. Change the user names. The user name must not comprise more than 21 characters. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 90 5. Confirm your changes by pressing "Apply" The user data are changed. Result The login data have been changed. You can now log in with the changed login data. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 91 After onboarding, you can display the asset data stored in the Connection Module. Procedure Select "Asset Info" in the dashboard view. The "Asset Info" dialog opens. The values displayed cannot be changed. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 92 Operation 7.5 Check asset data CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 93 (Page 33), one of the following icons will be displayed: Motor Monitoring Generic Vibration monitoring     Note For "Generic Vibration monitoring", functions Motor Data and Replace Motor are not shown. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 94 Siemens provides the firmware for SIMOTICS CONNECT 400 in the "*.bin" file format, for the CONNECTION MODULE IOT in the "*.dat" file format. Note You will find the latest firmware version at Siemens Industry Online Support (SIOS) (https:// support.industry.siemens.com/cs/de/de/ps/25522/dl).
  • Page 95 • Load the latest firmware version onto your mobile device. Procedure NOTICE Damage to the SIMOTICS CONNECT 400 Connection Module by disconnecting the battery If the battery is disconnected while the firmware is being updated, this may result in irreparable damage to the Connection Module.
  • Page 96 This is necessary to avoid loss of data. Then continue with the following steps. 2. Tap on "Firmware" in the dashboard view. 3. Start the process by tapping on the "Update" button. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 97 Maintenance 8.1 Updating software and firmware 4. For SIMOTICS CONNECT 400, select the corresponding "*.bin" file, for Connection Module IOT, the corresponding "*.dat" file. Downloading starts immediately upon selection. During downloading, a progress bar is displayed. Wait until downloading is complete.
  • Page 98 Send data to In‐ Starts transfer of the measurement data from the memory of the Connection Module to "Drivetrain sights Hub Analyzer". Precondition: The onboarding process has already been performed. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 99 Module, then the "Wi-Fi password" field must remain empty. Identification Helps you to visually identify the currently connected Connection Module. The Connection Module LED flashes for five seconds. (press the motor sym‐ bol) CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 100 9. Put the front cover back in position. Ensure that the cover fits precisely. 10.Tighten the 2 central fixing screws on the front cover "hand-tight", applying a maximum torque of 1 Nm. 11.Reconfigure the Connection Module (Page 33). CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 101 "Insufficient rights" output. Contact your "Drivetrain Analyzer" tenant administrator. Procedure 1. Start the module replacement wizard using the "Replace Module" button. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 102 Bluetooth. The length of the name is limited to 6 characters. The following characters are permitted: a-z, A-Z, 0-9, -, _. 2. Change the user names. The user name must not comprise more than 21 characters. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 103 • Wi-Fi authentication protocols according to IEEE 802.1X are not supported. • Connection Modules encrypt your data according to security standard WPA2. • For data transmission, SIMOTICS CONNECT 400 Connection Modules support Wi-Fi connections with a frequency of 2.4 GHz and Wi-Fi standard 802.11 b/g/n.
  • Page 104 400 in the "*.bin" file format, for the CONNECTION MODULE IOT in the "*.dat" file format. Note You will find the latest firmware version at Siemens Industry Online Support (SIOS) (https:// support.industry.siemens.com/cs/de/de/ps/25522/dl). When you log on to SIOS, you can include the URL in your list of Favorites and be informed about available firmware updates in a newsletter.
  • Page 105 • The Wi-Fi allows communication between the participants, i.e. between the Connection Module and the mobile device. • Load the latest firmware version onto your mobile device. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 106 If you do not want to update the firmware, move on to the next step with the "Next" button. 2. Select the appropriate "*.bin" file. Downloading starts immediately upon selection. During downloading, a progress bar is displayed. Wait until downloading is complete. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 107 If 24 V is connected, then the battery operating time is not calculated, even if batteries are inserted in the Connection Module. Note Effects that influence the battery life Shorter intervals result in a shorter battery life. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 108 You can modify these settings within a preset range of 1 to 48 hours. Note To calculate the bearing status, the measuring cycle must be set to ≳ 5 minutes. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 109 In the following step, you establish the Insights Hub access for onboarding. Onboarding is the process of connecting and registering the Connection Module with the Insights Hub application "Drivetrain Analyzer", including all settings. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 110 2. With the option "Save for future commission", you can save the tenant name you entered or the URL for further commissioning operations. Select this option if it is required. 3. With the "Next" button, the Sign In dialog box for Insights Hub is displayed. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 111 Delete this blank before signing in. 5. Confirm your entry of the login data with the "Sign In" button. After successfully logging in, you go directly to Step 6 - Asset Overview. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 112 Asset Overview - Step 6/7 Once you have logged in to "Drivetrain Analyzer", you see a list of all assets that are integrated in the tenant in the "Asset Overview" step. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 113 Procedure 1. From the list, select the asset that you wish to connect to the new Connection Module. – If the Siemens motor has a 2D code, you can assign the motor by scanning the "Data Matrix Code". Press the Scan button. The corresponding asset is automatically selected from the list of assets.
  • Page 114 2. Move on to the next step with the "Next" button. 8.3.2.8 Replacement reason - Step 7/7 In the last step of the module replacement wizard, enter the reason for the replacement. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 115 Maintenance 8.3 Replacing the Connection Module Procedure 1. Press on > . 2. From the following list, select the reason why the module was replaced. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 116 Maintenance 8.3 Replacing the Connection Module 3. When selecting "Other" you have the option of entering a reason for the replacement in the "Comment" field. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 117 Maintenance 8.3 Replacing the Connection Module 4. Accept the selection and confirm using the "Next" button. 5. Start the replacement process using the "Replace Module" button. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 118 Value "1": Motor status not defined, the sensor is not calibrated Value "3": Motor on (ON), the sensor is calibrated No additional measures are required to support calibration. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 119 Activating the Insights Hub user account > Drivetrain Analyzer roles). Replacing the motor is canceled with error message "Insufficient rights" if you do not have the appropriate role. Contact your "Drivetrain Analyzer" tenant administrator. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 120 The Sign In dialog for Insights Hub is displayed after starting the motor replacement wizard. Note The tenant name is used under which the asset is registered. It is not possible to change the tenant. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 121 After you have successfully logged in, you go directly to Step 1/3 of the motor replacement wizard. 8.4.3 Replacement Info - Step 1/3 In Step 1 - Replacement information, enter the reason why the motor is being replaced. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 122 In the following step, use the serial number and product article number of the new motor. If you have not replaced the motor, but for instance you have only changed the operating mode, then you can use the data of the "old" motor. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 123 – Manual entry of the serial number and the product article number Enter the serial number and the product article number of the motor in the relevant fields. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 124 If there is no data set for your motor in the digital twin database, e.g. for motor models from before 2011 or for motors of other manufacturers, the following message is displayed: CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 125 This applies both to Siemens motors and to motors of other manufacturers. To create a new motor data set, proceed the same as for commissioning, described in Section Procedure - Create a new motor data set (Page 52).
  • Page 126 3. Select the operating point. If there are several operating points in the motor data, select the operating point that corresponds to the connection conditions of your motor. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 127 - V/f If you are not certain when making the selection, or if the converter is not operated in one of the specified converter operation modes, then select V/f. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 128 Maintenance 8.4 Motor replacement 5. Complete step 3/3 using the "Next" button. 6. Complete the replacement process using button "Replace Motor". CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 129 • Value "0": Motor off (OFF), sensor calibrated • Value "1": Motor status not defined, sensor not calibrated • Value "3": Motor on (ON), sensor calibrated No additional measures are required to support calibration. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 130 Activating the Insights Hub user account > Drivetrain Analyzer roles). If you do not have the required role, then the equipment replacement process is canceled, and the error message "Insufficient rights" is output. Contact your "Drivetrain Analyzer" tenant administrator. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 131 The Sign In dialog for Insights Hub is displayed after starting the equipment replacement wizard. Note The tenant name is used under which the asset is registered. It is not possible to change the tenant. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 132 After you have signed in successfully, you go directly to Step 1/3 of the equipment replacement wizard. 8.5.3 Replace Info - Step 1/3 In Step 1 - Replace Info, enter the reason why the equipment is being replaced. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 133 4. Move on to the next step with the "Next" button. 8.5.4 New Equipment Details - Step 2/3 In the following step, use the serial number and product article number of the new equipment. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 134 With the "Next" button, you call up the dialog box for configuring the equipment. 8.5.5 Asset Info - Step 3/3 In the final step of the wizard, you configure the equipment. Note The asset name cannot be changed CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 135 1. Enter the input speed (rpm) and the output speed (rpm). 2. Complete step 3/3 using the "Next" button. 3. Complete the replacement process using the "Replace Equipment" button. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 136 The Connection Module starts to record data and transfer data in the preselected intervals. After the first measurements, the first connection to "Drivetrain Analyzer" is established automatically, so that you can see the current connection status already shortly after commissioning. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 137 Maintenance 8.6 Replace the battery Replace the battery Batteries are consumables. For SIMOTICS CONNECT 400, you can order batteries as spare parts (Page 144). Replace the battery in plenty of time in order to guarantee the functionality of the device. Shorter measuring and send cycles result in a shorter battery service life (see section Changing measuring and send cycles (Page 84).
  • Page 138 9. Tighten the 2 central fixing screws on the front cover with a maximum torque of 1 Nm. 10.In the "Connection Module IOT Config" application, use the "Replace battery" function to reset the battery status display to 100 %. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 139 • When disposing of the product or waste that occurs in the individual lifecycle phases, carefully comply with country-specific legislation. • Please contact your local authorities for more information about disposal. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 140 5. Dispose of the Connection Module according to national regulations or recycle it. Comply with the directive of the European Parliament and Counsel regarding old electrical and electronic devices (http://eur-lex.europa.eu/legal-content/EN/TXT/? uri=CELEX:32012L0019). CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 141 • Dispose of used lithium batteries individually as special waste. • Dispose of used lithium batteries in compliance with all of the local regulations. • Used lithium batteries can be recycled. Recycle your old batteries! CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 142 Disposal 9.2 Disposing of the battery CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 143 In this chapter you will find information on frequently asked questions: Bluetooth pairing with PIN input If the firmware version installed on your SIMOTICS CONNECT 400 Connection Module is < 0.6.0.0, then you require a Bluetooth pairing PIN when using the iOS application for Bluetooth pairing.
  • Page 144 PIN and copies it to the clipboard. 4. Enter the Bluetooth pairing PIN or insert the PIN from the clipboard. 5. Tap the "Pair" button to complete pairing. CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 145 In Connection Modules, open source software is used either in its original form or modified by License conditions and open source software used and which are to be published are stored on the CD-ROM supplied with the CONNECTION MODULE IOT or SIMOTICS CONNECT 400. CONNECTION MODULE IOT / SIMOTICS CONNECT 400...
  • Page 146 • Users and specialists from around the world share their experience and knowledge in the Forum. • Information about our local service, repairs, spare parts and much more is provided under "Services". CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 147 A list of available spare parts is available through the spare parts service "Spares on Web (https:// www.sow.siemens.com/)" by selecting the serial number and the MLFB of the motor. In "Drivetrain Analyzer", you can call the "Support" dialog via the icon in the asset view.
  • Page 148 SIMOTICS CONNECT 400 with integrated sensors monitors the condition of the motor to provide information about motor operation and to enable optimization of the application and process. SIMOTICS CONNECT 400 can only be used in combination with the Insights Hub application "Drivetrain Analyze Cloud". Monitoring application Data analyses based on the digital twin of the motor and visualization of the motor's condition are provided comprehensively in the Insights Hub application "Drivetrain...
  • Page 149 Ambient temperature during operation -40 °C to +80 °C Ambient temperature during storage / -20 °C to +40 °C transport Relative humidity 5% to 95% (without condensation) Software CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 150 Weight of the Connection Module, ap‐ 0.25 kg prox. Weight of the Connectivity Kit, including 0.50 kg mounting accessories, approx. Documentation & information Further technical product information and documentation is available at: www.siemens.com/cm-iot (www.siemens.com/cm- iot) CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 151 Frauenauracher Str. 80 91056 Erlangen, Germany SIMOTICS CONNECT 400 complies with the Radio Equipment Regulations UK SI 2017 No. 1206. This equipment must be installed and operated at a minimum distance of 20 cm between the device and users or bystanders.
  • Page 152 (2) This device must accept any interference received, including interference that may cause un‐ desired operation. Any changes or modifications made to this equipment that are not expressly approved by SIEMENS could void the FCC authority to operate this device.
  • Page 153 เครื ่ อ งโทรคมนาคมและอุ ป กรณ์ น มี ้ ◌ ี ค วามสอดคล ้องตามมาตรฐานหรื อ ข ้อกํ า หนดทางเทคนิ ค ของ กสทช. Australia and New Zealand (RCM, formerly C-Tick) SIMOTICS CONNECT 400 meets the requirements for RCM, Australia and New Zealand SIMOTICS CONNECT 400 meets the requirements for IMDA, Singapore.
  • Page 154 Further information 11.4 Directives and standards KVALITET SIMOTICS CONNECT 400 meets the requirements for KVALITET, Serbia Certification number: P1620134400 SIMOTICS CONNECT 400 meets the requirements of MOC, Israel Certification number: 51-78539 SIMOTICS CONNECT 400 meets the requirements of ICT, Vietman Certification number: C0052180121AE01A3...
  • Page 155 Reset login credentials, 86, 87, 97 Dashboard, 79, 91 Reset to factory settings, 97 Retrofit, 31 Identifying the Connection Module, 83 Installing Connection Module IOT Config, 34 Safety instructions, 13 Setting up a Wi-Fi connection, 44, (Replace Module) CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...
  • Page 156 Index Spare part, 98 Spare parts, 145 Spares on Web, 145 Spares on Web, 145 Starting offboarding, 80 Synchronization intervals, 49, 84, 106 Technical Support, 144 Updating Connection Module IOT Config, 92 Visual inspection, 23 CONNECTION MODULE IOT / SIMOTICS CONNECT 400 Commissioning Manual, 10/2024, A5E50161952B AR...

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