Amphenol Temposonics E Series Operation Manual

Magnetostrictive linear position sensors

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Operation Manual

E-Series CANopen

Magnetostrictive Linear Position Sensors

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Summary of Contents for Amphenol Temposonics E Series

Page 1 Operation Manual E-Series CANopen Magnetostrictive Linear Position Sensors...
Page 2 Temposonics E-Series CANopen ® Operation Manual Table of contents 1. Introduction ..............................3 1.1 Purpose and use of this manual ................................. 3 1.2 Used symbols and warnings ..................................3 2. Safety instructions ............................3 2.1 Intended use ....................................... 3 2.2 Forseeable misuse ...................................... 3 2.3 Installation, commissioning and operation ..............................
Page 3 Temposonics E-Series CANopen ® Operation Manual 1. Introduction 2.2 Forseeable misuse Foreseeable misuse Consequence 1.1 Purpose and use of this manual Wrong sensor connection The sensor will not work Before starting the operation of Temposonics position sensors, ® properly or can be damaged read this documentation thoroughly and follow the safety Operate the sensor out of the No signal output –...
Page 4 Temposonics E-Series CANopen ® Operation Manual 2.3 Installation, commissioning and operation 2.5 Warranty The position sensors must be used only in technically safe condition. Temposonics grants a warranty period for its position sensors and To maintain this condition and to ensure safe operation, installation, supplied accessories relating to material defects and faults that occur connection and service, work may be performed only by qualified despite correct use in accordance with the intended application.
Page 5 Temposonics E-Series CANopen ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® optional a Sensor model d Connection type H Rod 4 M12 male connector (5 pin) b Design e Operating voltage EH rod-style sensor with housing material 1.4305 (AISI 303) 1 +24 VDC (−15/+20 %) and rod material 1.4301 (AISI 304) K Threaded fl ange M18×1.5-6g, Ø 7 mm rod...
Page 6 Temposonics E-Series CANopen ® Operation Manual 3.2 Order code of Temposonics EP/EL ® optional a Sensor model g Baud rate P Ultra low profi le 1 1000 kBit/s L Compact profi le 500 kBit/s 250 kBit/s b Design 125 kBit/s 0 Without position magnet h Resolution c Stroke length 4 10 µm...
Page 7 Temposonics E-Series CANopen ® Operation Manual 3.3 Order code of Temposonics ® optional a Sensor model f Baud rate 2 Smooth profi le 1 1000 kBit/s 500 kBit/s b Stroke length 250 kBit/s X M 0050…2540 mm 125 kBit/s Standard stroke length (mm) Ordering steps g Resolution 50…...
Page 8 Temposonics E-Series CANopen ® Operation Manual 3.4 Order code of Temposonics ® a Sensor model g Baud rate R Aluminum cylinder with a guided driving rod 1 1000 kBit/s 500 kBit/s b Design 250 kBit/s M Inside thread M6 at end of rod 125 kBit/s (For metric stroke length measurement) Inside thread ¼"-28 UNF at end of rod...
Page 9 Temposonics E-Series CANopen ® Operation Manual 3.5 Nameplate 3.7 Scope of delivery EH (rod sensor): • Sensor • O-ring EP (compact profile sensor): • Sensor • 2 mounting clamps up to 1250 mm (50 in.) stroke length + 1 mounting clamp for each 500 mm (20 in.) additional stroke length E-Series EL (ultra low profile sensor): temposonics.com...
Page 10 Temposonics E-Series CANopen ® Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (Magnetic fi eld) Product designation Sensing element (Waveguide) • Position sensor Temposonics E-Series ® Sensor model • Temposonics E-Series EH (rod sensor) ® • Temposonics E-Series EP (compact profile sensor) ®...
Page 11 Temposonics E-Series CANopen ® Operation Manual 4.2 Installation and design of Temposonics ® EH with threaded fl ange M18x1.5-6g or ¾"-16 UNF-3A, example: Connection type D34 (connector outlet) Stroke length Sensor electronics housing Null zone Dead zone 50…2540 63.5* (2…100) (0.51) (1.89) (2.01) (2.5*) Flange »K«,»M«,»W«: M18×1.5-6g Sensor rod: Ø 7 ± 0.10 (Ø 0.28 ± 0.01) (0.31) (0.55) Flange »L«,»S«,»F«: ¾"-16 UNF-3A...
Page 12 Temposonics E-Series CANopen ® Operation Manual Notice for metric threaded fl anges Hydraulics sealing Thread Z° Seal the flange contact surface via O-ring in the undercut (Fig. 6). ×P) For threaded flange (¾"-16 UNF-3A) »F« / »L« / »S«: +0.1 +0.4 ±1° O-ring 16.4 × 2.2 mm (0.65 × 0.09 in.) (part no. 560 315) EH-K (Ø 7 mm rod) For threaded flange (M18×1.5-6g) »K« / »M« / »W«: M18×1.5 55 ≥ 10 24.5 19.8 28.5 26 15° O-ring 15.3 × 2.2 mm (0.60 × 0.09 in.) (part no. 401 133) EH-M/-W (Ø 10 mm rod) M18×1.5 55 ≥ 13 24.5 19.8 28.5...
Page 13 Temposonics E-Series CANopen ® Operation Manual 4.3 Installation and design of Temposonics EP/EL ® Sensor electronics Null zone Stroke length housing Dead zone 50…2540 48.8 (1.38) (2…100) (0.51) (1.92) (2.68) Magnet 35.6 (1.40) 14.6 Mounting clamps (0.57) 50 (1.97) Measuring start 68 (2.68) Magnet slider S: 19 (0.75) Magnet slider V: 19 (0.75)
Page 14 Temposonics E-Series CANopen ® Operation Manual 4.4 Installation and design of Temposonics ® Null zone Stroke length Dead zone 50…2540 (2.87) (2…100) (2.87) Mounting support 3 ± 2 (0.12 ± 0.08) 8 ± 2 (0.31 ± 0.08) (0.51) 14.6 35.6 (1.40) Mounting clamps Sensing element (0.57)
Page 15 Temposonics E-Series CANopen ® Operation Manual 4.5 Installation and design of Temposonics ® Stroke length 50…1500 132.5 + stroke length 35.5 (2…60) (5.22 + stroke length) (0.12) (1.40) 17.8 (0.70) Optional: Optional: (1.97) Adjustable Adjustable Optional: rod end M6 / rod end M6 / Mounting clamps (2.68)
Page 16 Temposonics E-Series CANopen ® Operation Manual 4.6 Magnet installation Typical use of magnets Air gap: 1.75 ±1 Magnet Typical sensors Benefi ts Ring magnets Rod model • Rotationally symmetrical (EH) magnetic fi eld U-magnets Profi le & • Height tolerances can be rod models compensated, because the U-magnet...
Page 17 EH with ring magnet/U-magnet 51 (2.01) 63.5 (2.5) Start position End position EH with ring magnet/U-magnet 51 (2.01) 63.5 (2.5) Start position End position EH with block magnet 51 (2.01) 63.5 (2.5) Temposonics E-Series CANopen ® Operation Manual Start position End position EH with block magnet 48.5 (1.91)
Page 18 Temposonics E-Series CANopen ® Operation Manual Multi-position measurement NOTICE The minimum distance between the magnets is 75 mm (3 in.). Use magnets of the same type for multi-position measurement. EH with ring magnets/U-magnets Do not go below a minimal distance of 75 mm (3 in.) between the magnets for multi-position measurement.
Page 19 Temposonics E-Series CANopen ® Operation Manual 4.7 Electrical connections Placement of installation and cabling have decisive influence on Signal + power supply the sensor‘s electromagnetic compatibility (EMC). Hence correct M12 male connector installation of this active electronic system and the EMC of the entire Function (A-coded) system must be ensured by using suitable metal connectors, shielded Shield cables and grounding.
Page 20 Temposonics E-Series CANopen ® Operation Manual 4.8 Frequently ordered accessories for Temposonics EH – Additional options available in our Accessories Catalog 551 444 ® Position magnets Ø 32.8 Ø 32.8 (Ø 1.29) Ø 25.4 Ø 4.3 (Ø 1.29) Ø 17.4 (Ø...
Page 21 Temposonics E-Series CANopen ® Operation Manual 4.9 Frequently ordered accessories for Temposonics EP/EL – Additional options available in our Accessories Catalog 551 444 ® Position magnets Ø 4.3 33 (1.3) Ø 32.8 57 (2.24) (Ø 0.17) 19.5 (0.77) (Ø 1.29) (1.69) (0.55) (0.55)
Page 22 Temposonics E-Series CANopen ® Operation Manual 4.10 Frequently ordered accessories for Temposonics EP2 – Additional options available in our Accessories Catalog 551 444 ® Position magnet Mounting accessory Ø 4.3 33 (1.3) 4 holes (Ø 0.17) 19.5 (0.77) Ø 5.3 (Ø 0.21) 28 (1.1) 9 (0.35) 50 (1.97) 68 (2.68)
Page 23 Temposonics E-Series CANopen ® Operation Manual 4.11 Frequently ordered accessories for Temposonics ER – Additional options available in our Accessories Catalog 551 444 ® Mounting accessories 4 Holes Ø 5.4 (Ø 0.21) 31 (1.22) 9 (0.35) 26.5 (1.04) 26.5 (1.04) 50 (1.97) 36.5 (1.44) 36.5 (1.44)
Page 24 Temposonics E-Series CANopen ® Operation Manual 4.12 Frequently ordered accessories for CANopen output – Additional options available in our Accessories Catalog 551 444 Cable connectors* Connection accessories (2.25) (2.2) (2.09) 48.4 (1.91) Ø 20 (Ø 0.79) M12 A-coded female connector M12 A-coded female connector M12 A-coded T connector (5 pin) Passive M12 A-coded male...
Page 25 Temposonics E-Series CANopen ® Operation Manual 5. Commissioning CANopen bus interface Emergency object CANopen is a CAN-based (Controller Area Network) high-layer com- Emergency messages are triggered by the occurrence of a device munication protocol for distributed industrial automation technology. internal fatal error situation and are transmitted from the application CAN is a vendor independent open fieldbus system, based on standard device concerned to the other devices with highest priority.
Page 26 Temposonics E-Series CANopen ® Operation Manual 5.2 Encoder installations configuration of node parameters 5.3 Configuration of process parameters LSS address The sensor starts up using the parameters stored in its internal Each sensor (node) in the CAN network is defined unique by the NVRAM (Non-Volatile Random Access Memory); the user can change LSS address. This address consists of: and/or permanently store settings using SDO uploads as desired. Note Vendor-ID: 0x40 that in case the node-ID is changed using LSS, the identifiers for PDOs...
Page 27 Temposonics E-Series CANopen ® Operation Manual 5.4 CANopen Network Management (NMT) The following description is part of the CANopen communication profile DS 301. Power on or Hardware Reset After power on or hardware reset the initialization state is entered autonomously Initialization finished – Initialization enter pre-operational automatically (3), (6) Start remote node indication (14) (11) (4), (7)
Page 28 Temposonics E-Series CANopen ® Operation Manual Network initialization When powering the sensor after a Network Management (NMT) reset command or after an internal reset, the sensor automatically enters the NMT initialization state. In this state the sensor loads all parameters from the non-volatile memory into the RAM.
Page 29 Temposonics E-Series CANopen ® Operation Manual 5.5 Configuration The complete configuration of the E-Series CANopen sensor is done through the CANbus interface. 5.5.1. Layer Setting Service (LSS) The node-ID and the baud rate can be programmed by using the LSS protocol DS 305 published by the CiA. The following table describes the settings that can be changed via the LSS protocol. DATA Request/ COB ID...
Page 30 Temposonics E-Series CANopen ® Operation Manual Example: How to read a node-ID Byte Request/ COB ID Description Respond 0x7E5 0x04 0x01 Configuration mode global 0x7E5 0x5E Inquire node-ID 0x7E4 0x5E 0x7F Node-ID: 0x7F (127) Example: How to configure a new node-ID 0x7E5 0x04 0x01 Configuration mode global 0x7E5 0x11 0x23 Configure new node-ID 0x23 (35) 0x7E4 0x11 Protocol successfully completed 0x7E5...
Page 31 Temposonics E-Series CANopen ® Operation Manual Emergency messages (EMCY) Emergency objects are triggered by the incident of a CANopen device internal error situation and are transmitted onto the network. Emergency objects are suitable for error alerts. An emergency object is transmitted only once per event. Emergency objects go along with changes of the internal error status register.
Page 32 Temposonics E-Series CANopen ® Operation Manual The following is a list of errors, alarms and warnings supported by the E-Series CANopen: Class Code Meaning 0x31xx Mains Voltage 0x3100 Generic Mains Voltage Error 0x50xx CANopen device hardware 0x5000 Generic CANopen device hardware Communication 0x81xx 0x8100 Generic Communication error 0x8110 CAN overrun 0x8120 CAN error passive 0x8130 CAN Lifeguard/Heartbeat error 0x8140...
Page 33 Temposonics E-Series CANopen ® Operation Manual 5.5.2. Error control service Through error control services the NMT detects failures in a CAN based network. If the error control service is enabled, the E-Series CANopen sensor transmits a heartbeat message cyclically. One or more heartbeat consumers receive the indication. The relationship between producer and consumer is configurable via the object dictionary by SDOs. By default the heartbeat is disabled. The data byte of the heartbeat message contains the current network management state of the CANopen sensor.
Page 34 Temposonics E-Series CANopen ® Operation Manual 5.6.3. SDO abort If SDO download or SDO upload service fails for any reason, the E-Series CANopen sensor does not respond with the corresponding SDO message, but with an SDO abort protocol. Byte Request/ COB ID Description Respond...
Page 35 Temposonics E-Series CANopen ® Operation Manual 5.6.5. SDO PDO mapping: Index 1A00 to index 1A03 This object contains the mapping for the PDOs the device is able to transmit. Make sure to disable the dedicated PDO by setting the number of mapping entries to zero before changing it.
Page 36 Temposonics E-Series CANopen ® Operation Manual 5.6.6. SDO store parameter index 1010 Using the store parameter command, all current settings are transferred into permanent memory. The COB IDs for the emergency object and the PDOs are not stored as they are linked to and based on the node-ID. The COB IDs must be adjusted each time the sensor is restarted if other COB IDs are used for the emergency object and/or the PDOs that do not follow this scheme.
Page 37 Temposonics E-Series CANopen ® Operation Manual 5.6.9. PDO mapping Index Subindex Description Type Attribute Default Value Description Process Data Object (PDO1) 1800 Transmit 1st PDO Unsigned 8 Number of largest subindex COB ID used by PDO1 Unsigned 32 0x40000180 + Node-ID PDO enabled Transmission type Unsigned 8...
Page 38 Temposonics E-Series CANopen ® Operation Manual The following objects can be mapped: - 6020: Position - 6030: Velocity - 6300: CAM state - 6400: Work area state - 6503: Alarms As described in Table 16 on page 34, a maximum of 3 objects can be arranged during PDO mapping. 5.6.10. Device properties according to CiA DS 406 Index Subindex Description Type...
Page 39 Temposonics E-Series CANopen ® Operation Manual 5.6.11. Cam Channels Index Subindex Description Type Attribute Default Value Description Cam Channel 1 6010 Preset value channel 1 Integer 32 Sensor units, clear preset with 0xFFFFFFFF 6020 Position value channel 1 Integer 32 Current position in sensor units 6030 Velocity value channel 1...
Page 40 Temposonics E-Series CANopen ® Operation Manual Index Subindex Description Type Attribute Default Value Description Cam Channel 3 6010 Preset value channel 3 Integer 32 Sensor units, clear preset with 0xFFFFFFFF 6020 Position value channel 3 Integer 32 Current position in sensor units 6030 Velocity value channel 3 Integer 16...
Page 41 Temposonics E-Series CANopen ® Operation Manual 5.7 Process data Transmission the data The transmission type object (index 1800 ff subindex 2) enables to switch between the different transmission modes synchronous and event-driven mode. 5.7.1. Synchronous mode When the E-Series CANopen sensor is in NMT operational state and the transmission type (Index 1800 ff subindex 2) is between n = 0…240, the synchronous mode is enabled.
Page 42 Temposonics E-Series CANopen ® Operation Manual 5.7.4. PDO transmission time consideration For the configuration of the network it is helpful to estimate the time of data transmission. According to the physical cable length the baud rate of the data transmission is limited. Furthermore the event timer interval indicates how often PDOs are generated. The number of PDOs generated by the slave double the time required for these continues transmission. In case of default PDO mapping (hosting 1 PDO with 4 byte position, 2 byte velocity and 1 byte for status data) the CAN message becomes 103…126 bits (depending on stuff bit count).
Page 43 Temposonics E-Series CANopen ® Operation Manual 6. Maintenance and troubleshooting 6.1 Error conditions, troubleshooting See chapter “5. Commissioning” on page 25. 6.2 Maintenance The sensor is maintenance-free. 6.3 Repair Repairs of the sensor may be performed only by Temposonics or a repair facility explicitly authorized by Temposonics. For return see chapter “2.6 Return” on page 4.
Page 44 Temposonics E-Series CANopen ® Operation Manual 8. Technical data 8.1 Technical data of Temposonics ® Output Interface CAN System ISO 11898 Data protocol CANopen: CiA Standard DS 301 V3.0/encoder profile DS 406 V3.2 Baud rate, kBit/s 1000 Cable length, m < 25 < 100 < 250 < 500 < 1000 <...
Page 45 Temposonics E-Series CANopen ® Operation Manual 8.2 Technical data of Temposonics EP/EL ® Output Interface CAN System ISO 11898 Data protocol CANopen: CiA Standard DS 301 V3.0/encoder profile DS 406 V3.1 Baud rate, kBit/s 1000 Cable length, m < 25 < 100 < 250 < 500 < 1000 < 2500 The sensor will be supplied with ordered baud rate, changeable by customer via LSS Measured value Position, velocity/option: Multi-position measurement (2 positions)
Page 46 Temposonics E-Series CANopen ® Operation Manual 8.3 Technical data of Temposonics ® Output Interface CAN System ISO 11898 Data protocol CANopen: CiA Standard DS 301 V3.0/encoder profile DS 406 V3.1 Baud rate, kBit/s 1000 Cable length, m < 25 < 100 < 250 < 500 < 1000 < 2500 The sensor will be supplied with ordered baud rate, changeable by customer via LSS Measured variable Position, velocity/option: Multi-position measurement (2 positions)
Page 47 Temposonics E-Series CANopen ® Operation Manual 8.4 Technical data of Temposonics ® Output Interface CAN System ISO 11898 Data protocol CANopen: CiA Standard DS 301 V3.0/encoder profile DS 406 V3.1 Baud rate, kBit/s 1000 Cable length, m < 25 < 100 < 250 < 500 < 1000 < 2500 The sensor will be supplied with ordered baud rate, changeable by customer via LSS Measured value Position, velocity...
Page 48 9. Appendix – Safety declaration Dear Customer, If you return one or several sensors for checking or repair, we need you to sign a safety declaration. The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and/or that people handling these items will not be in danger. Temposonics order code: Sensor model(s): Serial number(s):...
Page 49 © 2024 Temposonics, LLC – all rights reserved. Temposonics, LLC and Temposonics GmbH & Co. KG are subsidiaries of Amphenol Corporation. Except for any third party marks for which attribution is provided herein, the company names and product names used in this document may be the registered trademarks or unregistered trademarks of Temposonics, LLC or...

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