Amphenol Temposonics V EtherCAT R Series Operation Manual

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Operation Manual

R-Serie V EtherCAT

Magnetostrictive Linear Position Sensors

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Page 1 Operation Manual R-Serie V EtherCAT ® Magnetostrictive Linear Position Sensors...
Page 2: Table Of Contents
R-Series V EtherCAT Temposonics ® ® Operation Manual Table of contents 1. Introduction ..............................4 1.1 Purpose and use of this manual ................................. 4 1.2 Used symbols and warnings ..................................4 2. Safety instructions ............................4 2.1 Intended use ....................................... 4 2.2 Foreseeable misuse ....................................
Page 3 R-Series V EtherCAT Temposonics ® ® Operation Manual smart assistant with R-Series V EtherCAT 9. TempoLink .....................74 ® ® 10. Maintenance and troubleshooting .........................74 10.1 Error conditions, troubleshooting ................................74 10.2 Maintenance ......................................74 10.3 Repair ........................................74 10.4 List of spare parts ....................................74 10.5 Transport and storage .....................................
Page 4: Introduction
R-Series V EtherCAT Temposonics ® ® Operation Manual 1. Introduction 2.2 Foreseeable misuse Foreseeable misuse Consequence 1.1 Purpose and use of this manual Wrong sensor connection The sensor will not work Before starting the operation of Temposonics position sensors, properly or can be damaged ®...
Page 5: Installation, Commissioning And Operation
R-Series V EtherCAT Temposonics ® ® Operation Manual 2.3 Installation, commissioning and operation 2.5 Warranty The position sensors must be used only in technically safe conditions. Temposonics grants a warranty period for the position sensors and To maintain this condition and to ensure safe operation, installation, supplied accessories relating to material defects and faults that occur connection and service, work may be performed only by qualified despite correct use in accordance with the intended application.
Page 6: Identification
R-Series V EtherCAT Temposonics ® ® Operation Manual 3. Identification 3.1 Order code of Temposonics ® a Sensor model f Connection type 6 2 × M12 female connectors (D-coded), 5 Profi le 1 × M8 male connector 8 2 × M12 female connectors (D-coded), b Design 1 × M12 male connector (A-coded) G Magnet slider backlash free (part no. 253 421), suitable for internal linearization g System L Block magnet L (part no. 403 448)
Page 7: Order Code Of Temposonics ® Rh5
R-Series V EtherCAT Temposonics ® ® Operation Manual 3.2 Order code of Temposonics ® a Sensor model f Connection type 6 2 × M12 female connectors (D-coded), 5 Rod 1 × M8 male connector 8 2 × M12 female connectors (D-coded), b Design 1 × M12 male connector (A-coded) B Base unit (only for replacement) J Threaded fl ange M22×1.5-6g (rod Ø 12.7 mm), g System stroke length: 25…5900 mm (1…232 in.) 1 Standard...
Page 8: Order Code Of Temposonics ® Rm5
R-Series V EtherCAT Temposonics ® ® Operation Manual 3.3 Order code of Temposonics ® R M 5 f Connection type a Sensor model 8 2 × M12 female connectors (D-coded), R M 5 Super shield housing 1 × M12 male connector (A-coded) (only for RM5-B) b Design X 2 × XX m/ft. PUR cable (part no. 530 125) for data lines B Base unit (only for replacement/only with connection type D58) with M12 female connector (part no. 370 830) and 1 × XX m/ft. PVC cable (part no. 530108) for power supply M Threaded fl ange M18×1.5-6g (standard) M01…M10 (1…10 m/1…33 ft.)
Page 9: Order Code Of Temposonics ® Rf5
R-Series V EtherCAT Temposonics ® ® Operation Manual 3.4 Order code of Temposonics ® a Sensor model g System 5 Improved fl exible rod 1 Standard b Design h Output 1 EtherCAT , position, velocity and acceleration B Base unit (without fl ange & rod assembly) ®...
Page 10: Order Code Of Temposonics ® Rfv
R-Series V EtherCAT Temposonics ® ® Operation Manual 3.5 Order code of Temposonics ® f Connection type a Sensor model 6 2 × M12 female connectors (D-coded), V Flexible rod 1 × M8 male connector 8 2 × M12 female connectors (D-coded), b Design 1 × M12 male connector (A-coded) B Base unit (without fl ange & rod assembly) M Threaded fl ange M18×1.5-6g (without rod assembly) g System S Threaded fl ange ¾"-16 UNF-3A (without rod assembly) 1 Standard...
Page 11: Order Code Of Temposonics ® Rdv
R-Series V EtherCAT Temposonics ® ® Operation Manual 3.6 Order code of Temposonics ® a Design e Number of magnets V Detached sensor electronics “Classic” X 01…30 position(s) (1…30 magnet(s)) b Design f Connection type 6 2 × M12 female connectors (D-coded), C Threaded fl ange M18×1.5-6g (A/F 46) 1 × M8 male connector D Threaded fl ange ¾"-16 UNF-3A (A/F 46) 8 2 × M12 female connectors (D-coded), M Threaded fl ange M18×1.5-6g (A/F 24)
Page 12: Nameplate
R-Series V EtherCAT Temposonics ® ® Operation Manual 3.7 Nameplate Order code RH5SA0375M02D561U101 MAC: 00-03-CA-00-5B-FE MAC address Serial number S/N: 70008887 Date of production 01AUG2022 Fig. 1: Example of nameplate of R-Series V RH5 sensor with EtherCAT output ® 3.8 Approvals •...
Page 13: Product Description And Commissioning
R-Series V EtherCAT Temposonics ® ® Operation Manual 4. Product description and commissioning 4.1 Functionality and system design Position magnet (magnetic fi eld) Position magnet (magnetic fi eld) Product designation Sensing element (waveguide) Sensing element (waveguide) R-Series V • Position sensor Temposonics ® Sensor model R-Series V RP5 (profile sensor) •...
Page 14: Installation And Design Of Temposonics ® Rp5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.2 Installation and design of Temposonics ® RP5-M, example: Connection type D58 (connector outlet) Sensor electronics (0.2) housing Null zone Stroke length Dead zone 48 (1.89) 25…6350 66/71* (0.67) (2.28) (1.1) (1…250) (2.6/2.8*) e.g. for M5 or MS/ER #10 screws NS/RN Port 1 L/A...
Page 15: Installation And Design Of Temposonics ® Rh5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.3 Installation and design of Temposonics ® RH5-M/S-A/F/V – RH5 with threaded fl ange M18×1.5-6g or ¾"-16 UNF-3A, example: Connection type D58 (connector outlet) Sensor electronics housing Null zone Stroke length Dead zone 25…7620 63.5/66* (0.67) (2.68) (2.01) (1…300) (2.5/2.6*) MS/ER MS/ER NS/RN NS/RN Threaded ﬂange »M«: M18×1.5-6g Threaded ﬂange »S«: ¾"-16 UNF-3A (0.98) * Stroke length >...
Page 16 R-Series V EtherCAT Temposonics ® ® Operation Manual RH5-J-A/V – RH5 with threaded fl ange M22×1.5-6g and Ø 12.7 mm rod, example: Connection type D56 (connector outlet) Sensor electronics housing Null zone Stroke length Dead zone 25…5900 73.6 (0.67) (2.68) (2.01) (1…232) (2.9) Threaded ﬂange »J«: M22×1.5-6g (0.98) (2.09) RH5-B-A/F/V – RH5 base unit (only for replacement), example: Connection type D58 (connector outlet) Sensor electronics housing Null zone Stroke length Dead zone 25…7620 52/54/57**...
Page 17 R-Series V EtherCAT Temposonics ® ® Operation Manual Hydraulics sealing Notice for metric threaded fl anges There are two ways to seal the flange contact surface (Fig. 10): Thread Z° 1. A sealing by using an O-ring (e.g. 22.4 × 2.65 mm (0.88 × 0.1 in.), ×P) 25.07 × 2.62 mm (0.99 × 0.1 in.)) in a cylinder end cap groove. +0.1 +0.4 ±1° 2. A sealing by using an O-ring in the undercut. RH5-M-A/F/M/V For threaded flange (¾"-16 UNF-3A): M18×1.5 55 ≥ 13 24.5 19.8 28.5 26 15°...
Page 18: Installation And Design Of Temposonics ® Rm5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.4 Installation and design of Temposonics ® RM5-M/S – RM5 with threaded fl ange M18×1.5 or ¾"-16 UNF-3A, example: Connection type MXX (cable outlet) Null zone Stroke length Cable length Sensor electronics housing Dead zone 25…7615 1…10 m 63.5/66* (1.9) (0.98) (6.7) (1…299.8) (2.5/2.6)* Ø 63 (1…33 ft.) (Ø...
Page 19 R-Series V EtherCAT Temposonics ® ® Operation Manual Sealing via O-ring in the ﬂange undercut Fig. 15: Possibilities of sealing • Note the fastening torque: RM5-M: 65 Nm RM5-S: 50 Nm • Seat the flange contact surface completely on the cylinder mounting surface. • The cylinder manufacturer determines the pressure-resistant gasket (copper gasket, O-ring, etc.). • The position magnet should not grind on the sensor rod. •...
Page 20: Installation And Design Of Temposonics ® Rf5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.5 Installation and design of Temposonics ® RF5-B – RF5 base unit (without fl ange & rod assembly), example: Connection type D56 (connector outlet) Null zone Stroke length Dead zone 150…20,000 see table (0.67) (2.28) (2.4) (6…787) MS/ER NS/RN Port 1 L/A L/A Port 2 Not ﬂexible without rod assembly (1.18) Stroke length...
Page 21 R-Series V EtherCAT Temposonics ® ® Operation Manual Installation of RF5 Mounting an RF5 sensor Note the following information when mounting and handling an RF5 There are three ways to mount the RF5 sensor: sensor: 1. Installation of the RF5-B base unit in a support tube provided by 1.
Page 22 R-Series V EtherCAT Temposonics ® ® Operation Manual 4. Ensure that the O-ring seal (part no. 562 003) is correctly • Mounted on the face of the piston, the position magnet travels over inserted in the groove on the sensor electronics housing before the rod without touching it and indicates the exact position through inserting the base unit into the support tube and attaching the the rod wall – independent of the hydraulic fluid.
Page 23 R-Series V EtherCAT Temposonics ® ® Operation Manual 3. RF5-B with threaded flange M18×1.5-6g (part no. 404 874) or Notice for metric threaded fl anges threaded flange ¾"-16 UNF-3A (part no. 404 875) Thread Z° Fix the sensor rod via threaded flange M18×1.5-6g or ¾"-16 UNF-3A. ×P) Note the fastening torque: +0.1 +0.4 ±1° • Threaded flange M18×1.5-6g (part no. 404 874): 65 Nm Optional sensor rod HD • Threaded flange ¾"-16 UNF-3A (part no. 404 875): 50 Nm M18×1.5 55 ≥ 16 24.5 19.8 28.5 26 15° Lightly oil the thread before tightening. Ød Ød •...
Page 24: Installation And Design Of Temposonics ® Rfv
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.6 Installation and design of Temposonics ® RFV-B – RFV base unit (without fl ange & rod assembly), example: Connection type D56 (connector outlet) Sensor electronics housing Null zone Stroke length Dead zone 150…20,000 see table (0.67) (2.28) (2.4) (6…787) (0.28) Ø 8 ±0.23 (Ø 0.31 ±0.01) without rod assembly Stroke length Tolerance of total length...
Page 25 R-Series V EtherCAT Temposonics ® ® Operation Manual Installation of Temposonics Mounting the RFV ® 1. RFV-B Note the following information when mounting and handling an RFV sensor: • Insert the flexible sensor rod in a support tube. 1. Always insert the flexible sensor rod in a support tube (e.g. • Mount the sensor electronics housing by means of three non- sensor rod HD/HL/HP or HFP profile). The support tube has to magnetic socket head screws M4×59. Fastening torque: 1.4 Nm be made of non-magnetic material and has to have an inside...
Page 26 R-Series V EtherCAT Temposonics ® ® Operation Manual Installation of RFV with threaded flange »M«, »S« Hydraulics sealing when using an RFV sensor in a sensor rod HD/HL/HP Fix the sensor rod via threaded flange M18×1.5-6g or ¾"-16 UNF-3A. Note the fastening torque shown in Fig. 31. Lightly oil the threaded There are two ways to seal the flange contact surface (Fig. 33): before tightening. 1. A sealing by using an O-ring (e.g. 22.4 × 2.65 mm (0.88 × 0.1 in.), 25.07 × 2.62 mm (0.99 × 0.1 in.)) in a cylinder end cap groove.
Page 27 R-Series V EtherCAT Temposonics ® ® Operation Manual Replacing an R-Series 2004 RF-C with an R-Series V RFV-B. If you are replacing the R-Series 2004 RF-C base unit with the R-Series V RFV-B base unit, note the following points: • The R-Series 2004 RF-C base unit is attached to the system with two screws.
Page 28: Installation And Design Of Temposonics ® Rdv
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.7 Installation and design of Temposonics ® RDV with bottom cable entry, example: Connector D56 (connector outlet) 24.7 (0.97) (0.3) Ø 19 (Ø 0.75) Ø 26.2 (1.89) (Ø 1.03) (1.61) (2.28) (1.77) Recommendation: Use M6×45 (ISO 4762) screws Fastening torque: 6 Nm RDV with side cable entry, example: Connector D58 (connector outlet) 24.7 (0.97)
Page 29 R-Series V EtherCAT Temposonics ® ® Operation Manual Threaded fl ange »C« & »D« (for bottom or side cable entry) PUR cable: Ø 6 (Ø 0.24) Bending radius: Null zone Stroke length Dead zone > 24 (> 0.94) 25…5080 63.5/66* Cable length (bottom cable entry): (1.26) (2.01) (1…200) (2.5/2.6) 65/170/230/350 26.9 (2.6/6.7/9.1/13.8)
Page 30 R-Series V EtherCAT Temposonics ® ® Operation Manual Installation of a rod-style sensor in a fluid cylinder NOTICE The rod-style version has been developed for direct stroke measurement in a fluid cylinder. Mount the sensor via threaded flange or a hex nut. Note for installation respectively for replacement of RDV • Mounted on the face of the piston, the position magnet travels The serial numbers (S/N) of cable over the rod without touching it and indicates the exact position and sensor electronics housing must...
Page 31 R-Series V EtherCAT Temposonics ® ® Operation Manual 4.7.2. Installation of RDV with pressure fit flange Notice for metric threaded fl anges Thread Z° Cylinder mounting ×P) Install the rod using the pressure fit flange. Seal it off by means of +0.1 +0.4 ±1° the O-ring and the back-up ring. Block the pressure fit flange using a RDV-C shoulder screw (Fig. 40). For details of the pressure fit flange »S« see M18×1.5 55 ≥ 13 24.5 19.8 28.5 26 15° Fig. 41. Also note the mounting examples in Fig. 42 and Fig. 43. RDV-M M18×1.5 30 ≥ 13 24.5 19.8...
Page 32 R-Series V EtherCAT Temposonics ® ® Operation Manual 4.7.3. Installation of RDV’s sensor electronics housing NOTICE The following section explains the connection of an RDV sensor with To fulfill the requirements of EMC standards for emission and bottom cable entry (Fig. 42) and side cable entry (Fig. 43) based on immunity the following points are necessary: RDV-S. The sensor electronics of RDV sensors with threaded flange • The sensor electronics housing has to be connected to machine are mounted in the same way.
Page 33: Magnet Installation
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.8 Magnet installation Concentric mounting of U-magnet Typical use of magnets Air gap Magnet Typical sensors Benefi ts Ring magnets Rod model • Rotationally symmetrical Part no. 251 416-2: (RH5, RM5, RF5, magnetic fi eld 1.75 ±1 (0.07 ±0.04) RFV, RDV) U-magnets...
Page 34 R-Series V EtherCAT Temposonics ® ® Operation Manual Rod sensors with stroke lengths ≥ 1 meter (3.3 ft.) RH5 with ring magnet/U-magnet Support horizontally installed rod sensors with a stroke length of 1 meter and more (3.3 ft.) mechanically. Without using a support, the Sensor electronics housing sensor rod bends over and the rod and the position magnet may be Reference edge of mounting damaged.
Page 35 R-Series V EtherCAT Temposonics ® ® Operation Manual RF5-B with ring magnet/U-magnet RFV-B with ring magnet/U-magnet Sensor electronics housing Sensor electronics housing Reference edge of mounting Reference edge of mounting End position End position Start position Start position See table See table 61 (2.4) 61 (2.4)
Page 36 R-Series V EtherCAT Temposonics ® ® Operation Manual RFV-B with block magnet RDV-S with block magnet Reference edge of mounting Sensor electronics housing Start position End position Reference edge of mounting 21.4 (0.84) 63.5 (2.5) Start position End position 58.5 (2.3) See table RDV-M/T with block magnet Reference edge of mounting...
Page 37 R-Series V EtherCAT Temposonics ® ® Operation Manual Multi-position measurement RDV with ring magnets/U-magnets The minimum distance between the magnets is 75 mm (3 in.). ≥ 75 (≥ 3) RP5 with U-magnets ≥ 75 (≥ 3) RDV with block magnets RP5 with magnet sliders ≥ 75 (≥ 3) ≥ 75 (≥ 3) Fig.
Page 38: Alignment Of The Magnet With The Option "Internal Linearization
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.9 Alignment of the magnet with the option “Internal For RP5 EtherCAT sensors with U-magnet applies: ® linearization” • Install the magnet until the marking on the magnet points to the sensor electronics housing. The internal linearization offers improved linearity of the sensor. The •...
Page 39 R-Series V EtherCAT Temposonics ® ® Operation Manual For RDV EtherCAT sensors with ring magnet/U-magnets applies: The internal linearization of the sensor is carried out under the ® following conditions: • Install the magnet so that the marking on the magnet faces the sensor flange. • Supply voltage +24 VDC ± 0.5 •...
Page 40: Replacement Of Base Unit
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.10 Replacement of base unit 3. Insert the new base unit. Mount the ground lug on a screw. 4.10.1. Replacement of base unit on the RH5/RFV/RF5 model Tighten the screws. The base unit of the sensor model RH5 (RH5-B) is replaceable as shown in Fig. 65 and Fig. 66 for the sensor designs »M«, »S« and »T«. The sensor can be replaced without interrupting the hydraulic circuit.
Page 41 R-Series V EtherCAT Temposonics ® ® Operation Manual 4.10.2. Replacement of base unit on the RM5 model 4. Disconnect the connectors from the base unit inside the super shield housing. A base unit RM5-B is installed in the super shield housing of the RM5 (Fig. 69). The base unit can be replaced without interrupting the hy- draulic circuit.
Page 42 R-Series V EtherCAT Temposonics ® ® Operation Manual 7. Insert the new base unit. 10. Carefully pull the excess cables out of the super shield Screw the base unit tight. housing. Tighten the pressure screw (marked gray) of the Secure the screws of the base unit before re-installing, cable glands until the sealing insert and pressure screw are at e.g.
Page 43: Electrical Connection
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.11 Electrical connection Placement of installation and cabling have decisive influence on the sensor‘s electromagnetic compatibility (EMC). Hence correct installa- tion of this active electronic system and the EMC of the entire system must be ensured by using suitable metal connectors, shielded cables and grounding. Overvoltages or faulty connections can damage its Socket head screw electronics despite protection against wrong polarity.
Page 44 R-Series V EtherCAT Temposonics ® ® Operation Manual Port 1 – Signal Port 1 – Signal M12 female connector M12 female connector Function Function (D-coded) (D-coded) Tx (+) Tx (+) Rx (+) Rx (+) Tx (−) Tx (−) View on sensor View on sensor Rx (−) Rx (−) Port 2 –...
Page 45 R-Series V EtherCAT Temposonics ® ® Operation Manual Port 1 – Signal M12 female connector Function (D-coded) Tx (+) Rx (+) Tx (−) View on sensor Rx (−) Port 2 – Signal M12 female connector Function (D-coded) Tx (+) Rx (+) Tx (−) View on sensor Rx (−) Power supply Cable Color...
Page 46: Frequently Ordered Accessories For Temposonics ® Rp5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.12 Frequently ordered accessories for Temposonics – Additional options see Accessories Catalog 551444 ® Position magnets 15.2 57 (2.24) (0.6) (1.65) (1.69) (0.94) (1.69) (0.55) (0.55) 49 (1.93) (0.79) (0.79) (0.79) 40 (1.57) 40 (1.57) 40 (1.57) 40 (1.57)
Page 47: Frequently Ordered Accessories For Temposonics ® Rh5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.13 Frequently ordered accessories for Temposonics RH5 – Additional options see Accessories Catalog 551444 ® Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 30.5 Ø 25.4 (Ø 0.17) (Ø 1.29) (Ø...
Page 48: Frequently Ordered Accessories For Temposonics ® Rm5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.14 Frequently ordered accessories for Temposonics – Additional options see Accessories Catalog 551444 ® Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 32.8 Ø 30.5 Ø 25.4 (Ø 0.17) (Ø 1.29) (Ø...
Page 49: Frequently Ordered Accessories For Temposonics ® Rf5
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.15 Frequently ordered accessories for Temposonics RF5 – Additional options see Accessories Catalog 551444 ® Position magnets Ø 32.8 Ø 4.5 (Ø 0.18) Ø 60 Ø 63.5 (Ø 1.29) Ø 30.5 Ø 4.3 (Ø...
Page 50 R-Series V EtherCAT Temposonics ® ® Operation Manual Montagezubehör Sensorrohr mit Gewindefl ansch Sensorrohr mit Gewindefl ansch Sensorrohr mit Gewindefl ansch Profi l mit Flansch mit fl acher Flanschfl äche mit fl acher Flanschfl äche mit Dichtleiste (¾"-16 UNF-3A) HFP [Länge in mm: XXXXX] M (M18×1,5-6g) und O-Ring (¾"-16 UNF-3A) und O-Ring und O-Ring HD [Länge in mm: XXXX] M HL [Länge in mm: XXXX] M HP [Länge in mm: XXXX] M Druckrohr Ø: 12,7 mm Druckrohr Ø: 12,7 mm Druckrohr Ø: 12,7 mm...
Page 51: Rfv
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.16 Frequently ordered accessories for Temposonics – Additional options see Accessories Catalog 551444 ® Position magnets Ø 32.8 Ø 4.5 (Ø 0.18) Ø 60 Ø 63.5 (Ø 1.29) Ø 30.5 Ø 4.3 (Ø...
Page 52 R-Series V EtherCAT Temposonics ® ® Operation Manual Mounting accessories Sensor rod with threaded fl ange Sensor rod with threaded fl ange Sensor rod with threaded fl ange Profi le with fl ange with fl at-face (M18×1.5-6g) with fl at-face (¾"-16 UNF-3A) with raised-face (¾"-16 UNF-3A) HFP [length mm: XXXXX] M and O-ring and O-ring and O-ring HFP [length in.: XXXX.X] U HD [length mm: XXXX] M HL [length mm: XXXX] M HP [length mm: XXXX] M HD [length in.: XXX.X] U...
Page 53: Rdv
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.17 Frequently ordered accessories for Temposonics – Additional options see Accessories Catalog 551444 ® Position magnets Ø 32.8 (Ø 1.29) Ø 4.3 Ø 25.4 Ø 32.8 Ø 17.4 (Ø 0.17) (Ø 1) (Ø...
Page 54 R-Series V EtherCAT Temposonics ® ® Operation Manual Mounting accessories 60 (2.36) 16 (0.63) Ø 3.2 (Ø 0.13) M3 fastening screws (6×) 3.2 (0.13) Fixing clip Part no. 561 481 Application: Used to secure sensor rods (Ø 10 mm (Ø 0.39 in.)) when using an U-magnet or block magnet Material: Brass, non-magnetic Controlling design dimensions are in millimeters and measurements in ( ) are in inches I 54 I...
Page 55: Frequently Ordered Accessories For Ethercat ® Output
R-Series V EtherCAT Temposonics ® ® Operation Manual 4.18 Frequently ordered accessories for EtherCAT output – Additional options see Accessories Catalog 551444 ® Cable connectors* – Signal Cable connectors* – Power (2.12) (2.09) (1.7) (0.24) (0.63) M12 D-coded male connector M12 connector end cap M12 A-coded female connector M8 female connector (4 pin), straight...
Page 56: Programming Tools
R-Series V EtherCAT Temposonics ® ® Operation Manual Cable sets Programming tools Power cable with M8 female connector Power cable with M12 A-coded female TempoLink kit for Temposonics TempoGate smart assistant for ® ® ® R-Series V R-Series V (4 pin), straight – pigtail connector (5 pin), straight –...
Page 57: Commissioning
R-Series V EtherCAT Temposonics ® ® Operation Manual 5. Commissioning Run status LED 5.1 Initial start-up The position sensor R-Series V EtherCAT transfers position, velocity ® and acceleration values via the EtherCAT output. EtherCAT means ® ® MS/ER NS/RN Ethernet for Control Automation Technology and is an Industrial Ethernet interface.
Page 58: Topologies And Downstream Devices
R-Series V EtherCAT Temposonics ® ® Operation Manual Port 2 L/A (OUT) MS/ER NS/RN Green Information Link activity on port 2 Blinking Data transfer on port 2 Port closed Fig. 82: LED status, part 3 5.3 Topologies and downstream devices EtherCAT supports different topologies when building a network.
Page 59: Implementation And Configuration Of R-Series V Ethercat ® With Twincat 3
R-Series V EtherCAT Temposonics ® ® Operation Manual 6. Implementation and configuration of Fig. 84 shows the TwinCAT user interface in configuration mode R-Series V EtherCAT with TwinCAT 3 ® (Config mode) after a project has been created and a master integrated. You can implement a slave such as the R-Series V 6.1 General information EtherCAT by selecting in the Solution Explorer in the tree the entry ®...
Page 60 R-Series V EtherCAT Temposonics ® ® Operation Manual Fig. 88: Values of the R-Series V EtherCAT ® displayed in the main window main window. Since the controller is not yet running, no values are requested from the sensor, so 0 is displayed (Fig. 88). To display current values, start the Free Run mode by clicking on the highlighted button in the upper menu bar (Fig. 89). Afterwards, current values of the sensor will be displayed in the main window.
Page 61: Configuration Of R-Series V Ethercat ® In Twincat 3
R-Series V EtherCAT Temposonics ® ® Operation Manual Fig. 91: The tab “General” The tab “EtherCAT” The tab “EtherCAT” shows EtherCAT specific settings (Fig. 92). ® Fig. 90: Display variables of the R-Series V EtherCAT in the solution explorer ® If a multi-position measurement sensor (number of magnets > 1) is connected to the PLC, only the first magnet is initially displayed in the Solution Explorer.
Page 62 R-Series V EtherCAT Temposonics ® ® Operation Manual The tab “Process Data” The tab “Process Data” is used to configure process data of the sensor. As shown in Fig. 94, in this example the sensor is assigned to the Sync Manager “SM 3” and has a size of 14 bytes. The value of 14 bytes results from 2 bytes for the status and 4 bytes each for position, velocity and acceleration, as shown in the lower part of the main window.
Page 63 R-Series V EtherCAT Temposonics ® ® Operation Manual The tab “CoE - Online” The tab “Online” The R-Series V EtherCAT supports the “CAN application protocol In the tab “Online” you can set the sensor specifically in different ® over EtherCAT (CoE)” communication profile. Therefore, in the modes and check the current status. (Fig. 97). For further information ® tab “CoE - Online” the parameters of the sensor are displayed with see the TwinCAT operation manual.
Page 64: Implementation And Configuration Of R-Series V Ethercat ® With Twincat 2
R-Series V EtherCAT Temposonics ® ® Operation Manual 7. Implementation and configuration of 7.2 Starting TwinCAT System Manager R-Series V EtherCAT with TwinCAT 2 ® Use TwinCAT System Manager to setup communication with For the operation of the EtherCAT Bus in this example, the following EtherCAT sensor.
Page 65: Adding A Sensor As A Box
R-Series V EtherCAT Temposonics ® ® Operation Manual An automatic search for a I/O Device (in this case the appropriate NOTICE interface card) is initiated by a right click on “I/O Device” and then making “Scan Devices”. The following dialogue box is opened (Fig. If you choose “Yes” the System Manager automatic search sensor(s) 101). Click on OK to search further. that can be connected to the EtherCAT device. If “No” is selected, ® the sensor(s) must be added manually to the EtherCAT device as ® described at manual addition. 7.4 Adding a sensor as a box 1.
Page 66 R-Series V EtherCAT Temposonics ® ® Operation Manual 2. Manual addition Right click on the EtherCAT symbol in the file tree in Fig. 104. In the ® new window which opens (not shown) select Add Box. Then open MTS Sensors (previous name of Temposonics) in the window which opens next (Fig. 105) and select MTS Device V. Confirm with OK. The additional sensor is added to the file tree system. Fig. 105: Select MTS generation V sensor Activate the button (Reload I/O Device) in the tool bar in order to update the configuration. The Free Run mode activation window opens (Fig. 106). The Free Run reports the position, velocity and acceleration of the sensor – independent of whether a task is configured and...
Page 67: Setting Up And Parameterizing The Sensor
R-Series V EtherCAT Temposonics ® ® Operation Manual 7.5 Setting up and parameterizing the sensor 3. DC The Distributed Clock (DC) mode which synchronizes the After adding the sensor as a box it can be set up and the parameters measurement cycle of the sensor by control unit, can be changed. can be modified. Click on the box required in the file tree. The sensor set-up tabs are opened in the main window (Fig. 106).
Page 68 R-Series V EtherCAT Temposonics ® ® Operation Manual 4. Startup 5. CoE-Online The “startup” tab can be used to insert mails which are transmitted to CoE lists the sensor's parameters. The flags column shows whether the sensor when starting up. After clicking on “New”, a new mail can read (RO = read only) or read and write (RW) rights are available for be prepared which is then transmitted to the sensor at the next start the parameter.
Page 69: Sensor In Operation
R-Series V EtherCAT Temposonics ® ® Operation Manual 7.6 Sensor in operation The sensor delivers input data into the process image in Free Run mode. On opening up the file system at Inputs the data is updated in the main window in the Online column (Fig. 114). The amount of data is dependent on the number of magnets. The status, position, velocity, and acceleration of each magnet is listed hexadecimally (decimally) in the online column.
Page 70: Object Dictionary Of R-Series V Ethercat
R-Series V EtherCAT Temposonics ® ® Operation Manual 8. Object dictionary of R-Series V EtherCAT ® The R-Series V EtherCAT supports the “CAN application protocol over EtherCAT (CoE)” communication profile. The following tables describe ® ® the object dictionary relevant for R-Series V EtherCAT ® Standard object Index Subindex Name Attribute Data type Description...
Page 71 R-Series V EtherCAT Temposonics ® ® Operation Manual Accelerometer Data (for future use) The sensor can optionally be equipped with an acceleration sensor. If the sensor is equipped with the accelerometer the following accelerometer data is available. Accelerometer data Index Subindex Name Attribute...
Page 72 R-Series V EtherCAT Temposonics ® ® Operation Manual Factory Parameters Index Subindex Name Attribute Data type Description 2000 Enable smart missing Unsigned32 This parameter detects the number of the missing magnet on the sensor rod/sensor profile magnet detection in case of a multi-position measurement. If this parameter is enabled, either the last measu- red position or 0 can be reported for the missing magnet.
Page 73 R-Series V EtherCAT Temposonics ® ® Operation Manual Sensor statistics Index Subindex Name Attribute Data type Description 2001 Running time (s) Unsigned32 Operational Time: Total operational time of the sensor in seconds Total distance traveled (cm) Unsigned32 Odometer: Total distance traveled by the position magnet in cm Total reversals Unsigned32 Magnet cycles: Total number of directional changes by the magnet Min supply voltage (mV) Unsigned32 Minimum input voltage so far in mV Max supply voltage (mV) Unsigned32 Maximum input voltage so far in mV Min temperature (C) Signed16 Minimum temperature inside the sensor electronics housing so far in °C...
Page 74: Tempolink ® Smart Assistant With R-Series V Ethercat
R-Series V EtherCAT Temposonics ® ® Operation Manual smart assistant with R-Series V 9. TempoLink ® EtherCAT ® smart assistant supports the R-Series V EtherCAT TempoLink . The ® ® values listed in the object dictionary “Sensor Statistics” can be read out via TempoLink smart assistant.
Page 75: Technical Data
R-Series V EtherCAT Temposonics ® ® Operation Manual 12. Technical data 12.1 Technical data Temposonics ® Output Interface EtherCAT Ethernet for Control Automation Technology ® Data protocol EtherCAT 100 Base-Tx, Fast Ethernet ® Data transmission rate 100 Mbit/s (maximum) Measured value Simultaneous position, velocity and acceleration for up to 30 magnets Measurement parameters Resolution: Position 0.5…1000 µm (selectable)
Page 76: Electrical Connection
R-Series V EtherCAT Temposonics ® ® Operation Manual Electrical connection Connection type 2 × M12 female connectors, 1 × M8 male connector or 2 × M12 female connectors, 1 × M12 male connector Operating voltage +12…30 VDC ±20 % (9.6…36 VDC); the RP5 sensors must be power supplied via an external Class 2 power source in accordance with the UL approval Power consumption Less than 4 W typical Dielectric strength...
Page 77: Technical Data Temposonics ® Rh5
R-Series V EtherCAT Temposonics ® ® Operation Manual 12.2 Technical data Temposonics ® Output Interface EtherCAT Ethernet for Control Automation Technology ® Data protocol EtherCAT 100 Base-Tx, Fast Ethernet ® Data transmission rate 100 Mbit/s (maximum) Measured value Simultaneous position, velocity and acceleration for up to 30 magnets Measurement parameters Resolution: Position 0.5…1000 µm (selectable)
Page 78 R-Series V EtherCAT Temposonics ® ® Operation Manual Electrical connection Connection type 2 × M12 female connectors, 1 × M8 male connector or 2 × M12 female connectors, 1 × M12 male connector Operating voltage +12…30 VDC ±20 % (9.6…36 VDC); the RH5 sensors must be power supplied via an external Class 2 power source in accordance with the UL approval Power consumption Less than 4 W typical Dielectric strength...
Page 79: Technical Data Temposonics ® Rm5
R-Series V EtherCAT Temposonics ® ® Operation Manual 12.3 Technical data Temposonics ® Output Interface EtherCAT Ethernet for Control Automation Technology ® Data protocol EtherCAT 100 Base-Tx, Fast Ethernet ® Data transmission rate 100 Mbit/s (maximum) Measured value Position, velocity and acceleration/option: Simultaneous multi-position, multi-velocity and multi-acceleration measurements up to 30 magnets Measurement parameters Resolution: Position 0.5…1000 µm (selectable)
Page 80 R-Series V EtherCAT Temposonics ® ® Operation Manual Electrical connection Connection type 2 × cable with M12 female connector (D-coded), 1 × cable Operating voltage +12…30 VDC ±20 % (9.6…36 VDC); the RM5 sensors must be power supplied via an external Class 2 power source in accordance with the UL approval Power consumption Less than 4 W typical Dielectric strength 500 VDC (DC ground to machine ground) Polarity protection Up to −36 VDC Overvoltage protection Up to 36 VDC I 80 I...
Page 81: Technical Data Temposonics ® Rf5
R-Series V EtherCAT Temposonics ® ® Operation Manual 12.4 Technical data Temposonics ® Output Interface EtherCAT Ethernet Control Automation Technology ® Data protocol EtherCAT 100 Base-Tx, Fast Ethernet ® Data transmission rate 100 MBit/s (maximum) Measured value Position, velocity and acceleration/option: Simultaneous multi-position, multi-velocity and multi-acceleration measurements up to 30 magnets Measurement parameters Resolution: Position 0.5…1000 µm (selectable)
Page 82: Rfv
R-Series V EtherCAT Temposonics ® ® Operation Manual 12.5 Technical data Temposonics ® Output Interface EtherCAT Ethernet for Control Automation Technology ® Data protocol EtherCAT 100 Base-Tx, Fast Ethernet ® Data transmission rate 100 Mbit/s (maximum) Measured value Position, velocity and acceleration/option: Simultaneous multi-position, multi-velocity and multi-acceleration measurements up to 30 magnets Measurement parameters Resolution: Position 0.5…1000 µm (selectable)
Page 83: Rdv
R-Series V EtherCAT Temposonics ® ® Operation Manual 12.6 Technical data Temposonics ® Output Interface EtherCAT Ethernet for Control Automation Technology ® Data protocol EtherCAT 100 Base-Tx, Fast Ethernet ® Data transmission rate 100 Mbit/s (maximum) Measured value Position, velocity and acceleration/option: Simultaneous multi-position, multi-velocity and multi-acceleration measurements up to 30 magnets Measurement parameters Resolution: Position 0.5…1000 µm (selectable)
Page 84 R-Series V EtherCAT Temposonics ® ® Operation Manual Electrical connection Connection type 2 × M12 female connectors, 1 × M8 male connector or 2 × M12 female connectors, 1 × M12 male connector Operating voltage +12…30 VDC ±20 % (9.6…36 VDC); the RDV sensors must be power supplied via an external Class 2 power source in accordance with the UL approval Power consumption Less than 4 W typical Dielectric strength...
Page 85: Appendix I - Safety Declaration
13. Appendix I – Safety declaration Dear Customer, If you return one or several sensors for checking or repair, we need you to sign a safety declaration. The purpose of this declaration is to ensure that the returned items do not contain residues of harmful substances and/or that people handling these items will not be in danger. Temposonics order code: Sensor model(s): Serial number(s):...
Page 86: Appendix Ii - Cylinder Port Details
R-Series V EtherCAT Temposonics ® ® Operation Manual 14. Appendix II – Cylinder port details P O R T D E T A I L ( P D ) F O R R H 5 - S : NOTES: 1. Dimensions and tolerances based on ANSI Y14.5-1982. 2.
Page 87: Glossary
R-Series V EtherCAT Temposonics ® ® Operation Manual 15. Glossary Measuring Direction Distributed Clock EtherCAT uses a logical network of Distributed Clocks (DC) to When moving the position magnet, the position and velocity values ® increase in the measuring direction. synchronize the time on all local bus devices on the network. The •...
Page 88 Branch Offi ce E-mail: info.cn@temposonics.com JAPAN Phone: +81 3 6416 1063 Branch Offi ce E-mail: info.jp@temposonics.com temposonics.com © 2025 Temposonics, LLC – all rights reserved. Temposonics, LLC and Temposonics GmbH & Co. KG are subsidiaries of Amphenol Corporation. Except for any third party marks for which attribution is provided herein, the company names and product names used in this document may be the registered trademarks or unregistered trademarks of Temposonics, LLC or Temposonics GmbH & Co. KG. Detailed trademark ownership information is available at www.temposonics.com/trademarkownership.

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