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Avery Dennison
TrafficJet™ Xpress CLEAR Maintenance
Instructional Bulletin
Revision
Last Updated
Regular maintenance on your Avery Dennison TrafficJet Xpress Printer is required to support
proper functioning and prolonged service life. The document summarizes the mandatory
maintenance procedures for the printer. Should you have any questions, please contact Avery
Dennison Technical Services.
The CLEAR Maintenance program is a simple process designed to keep your TrafficJet
Xpress Printer at peak performance, ensuring high-quality prints during every operation.
Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance
reflectives.averydennison.com
Classification: Avery Dennison - Public
Ⓡ
: # 9.77
: # 03
: May 2024
Page 1
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Summary of Contents for Avery Dennison TrafficJet Xpress
- Page 1 Last Updated : May 2024 Regular maintenance on your Avery Dennison TrafficJet Xpress Printer is required to support proper functioning and prolonged service life. The document summarizes the mandatory maintenance procedures for the printer. Should you have any questions, please contact Avery Dennison Technical Services.
- Page 2 Do not move the carriage by hand. To move the carriage, use the carriage out function ● on the menu Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 2...
- Page 3 Lubricate the rails and the rubber drive belt ● If the machine is not used for a week or more Holiday procedure ● Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 3...
- Page 4 5. If there is cross-contamination, missing or deflected nozzles (nozzle check below), continue with the steps below. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 4...
- Page 5 3. Open the front cover. 4. Detach the wiper. Pull out the wiper by holding the protrusions at both ends of the wiper bracket. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 5...
- Page 6 6. Clean the wiper slider. Wipe off any ink and dust adhering using a swab moistened with Cleaning Solution. Wipe off the Cleaning Solution. Make sure none remains. 7. Mount the wiper at its original position. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 6...
- Page 7 Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 7...
- Page 8 2. After cleaning is completed, check to confirm that the wiper cleaner is not facing up. 3. Once cleaning is complete, close the cover, then press the [ENTER] key. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 8...
- Page 9 Check to confirm that the cap slider is not tilted once cleaning is complete. If the cap slider is tilted, move the slider block to the left or right to correct the tilt. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page 9...
- Page 10 5. Close the front cover, then press the [ENTER] key. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 11 4. Clean the area around the UV-LED lamp glass and clean the glass itself. Wipe off any ink using a swab moistened with Cleaning Solution. Wipe off the Cleaning Solution. Make sure none remains. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 12 Cleaning Solution. Wipe off the Cleaning Solution. Make sure none remains. CAUTION Never touch the print head nozzle surface. 6. Once cleaning is complete, close the cover, then press the [ENTER] key. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 13 Cleaning Solution. Wipe off the Cleaning Solution. Make sure none remains. CAUTION Insert the swab only as far as the line shown in the illustration. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 14 5. Once cleaning is complete, close the cover, then press the [ENTER] key. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 15 3. Open the maintenance covers. 4. Clean the media sensor. 5. Once cleaning is complete, close the cover, then press the [ENTER] key. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 16 Do not remove the absorbent material in the absorbent material case. Doing so may result in leaking ink. 5. Once cleaning is complete, close the cover, then press the [ENTER] key. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 17 Solution and fill until it almost overflows from the cap. 5. Close the front cover, then press the [ENTER] key. Pump tube (ink discharge channel below the cap) washing starts. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 18 Attach the cap to the removed waste ink tank, and use tape to prevent leakage of waste ink. Mount a new waste ink tank. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 19 Close the waste ink tank cover. Press the [ENTER] key. The waste ink level will be reset. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 20 Shake slowly. If the bottle is shaken too violently, ink may leak out or the air mixed in the ink may cause nozzle clogging. If the ink bottle is partially used, tilt it slowly until the ink bottle is upright. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 21 6. Remove the cap absorber. Push up the two tabs at the front to remove the cap absorber. CAUTION Avoid ink dripping when removing the cap absorber. 7. Clean the carriage base. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 22 10. Push the tabs on the cap absorber into the slits at the rear of the C slider, and clip in the tabs at the front. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 23 3. Mount the exhaust fan box. Insert the tabs of the exhaust fan box into the slits of the machine, and clip in the tabs at the front. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 24 6. Clean the wiper slider. Wipe off any ink and dust adhering using a swab moistened with maintenance liquid. Wipe off the maintenance liquid. Make sure none remains. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 25 7. Mount a new wiper. 8. Once the replacement is complete, close the cover, then press the [ENTER] key. The wiper usage count is reset. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 26 1. Open the front cover. 2. Raise the clamp lever. 3. Remove the O-ring retaining the pinch rollers. 4. Remove the pinch roller spindle. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 27 5. Mount new pinch rollers, and secure them using the O-ring. Close the front cover. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 28 4. Remove the mist filter. To remove the mist filter, pull the knob to the front while pushing the tabs in the direction indicated by the arrows. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 29 filter. 6. Mount the mist filter in its original position. 7. Once cleaning is complete, close the cover, then press the [ENTER] key. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 30 Continuing to use the dirty platen will prevent proper feeding of the media. It will also cause dried ink and attached dust to rub against the head nozzle surface and lead to ejection failures (e.g., nozzle clogging or deflection). Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 31 Do not allow liquids to get inside the machine. Otherwise, there is a risk of failure, electric shock, or fire. NOTICE For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 32 Cover (Exterior) Cleaning NOTICE For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out. Instructional Bulletin IB# 9.77 - TrafficJet™ Xpress CLEAR Maintenance reflectives.averydennison.com Classification: Avery Dennison - Public Page...
- Page 33 Lubricate the rails and the rubber drive belt Use Avery Dennison's recommended grease to periodically grease the bearing rails and the rubber belt that drives the carriage. 1 First, clean the rails CAUTION Be careful not to contaminate or damage the encoder strip. This can cause an error and in the worst case, requires the encoder strip or encoder reader to be replaced.
- Page 34 All statements, technical information, and recommendations about Avery Dennison products are based upon tests and information believed to be reliable but do not constitute a guarantee or warranty of any kind. All Avery Dennison products are sold with the understanding that Purchaser has independently determined the suitability of such products for its intended and other purposes.
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