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Summary of Contents for Wenglor P3PC102
- Page 1 Operating Instructions P3PC102 Laser Distance Sensor Triangulation Translation of the original operating instructions Subject to change without notice Available as PDF file only Version 2.0 www.wenglor.com...
- Page 2 7.4 Output Functions .................................. 24 7.5 Input Functions..................................25 7.6 Switching Point Functions (SSC1/SSC2)......................... 25 7.7 Differential and Thickness Measurement ......................... 28 7.8 Condition Monitoring Functions ............................32 7.8.1 Status Message Function ............................32 Table of Contents | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 3 9.1.1 Laser Class 2 Licensing ............................36 9.1.2 Calling Up the Calibration Protocol ........................37 10 Maintenance Instructions ............................. 38 11 Proper Disposal ................................39 12 Declarations of Conformity............................40 Table of Contents | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 4 The safety precautions and warnings are laid out in accordance with the following principle: SIGNAL WORD Type and source of danger! Possible consequences in the event that the hazard is disregarded. à Measures for averting the hazard. 1 ‒ General | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 5 • wenglor assumes no liability for printing errors or other inaccuracies contained in these operating in- structions unless wenglor was verifiably aware of such errors at the point in time at which the operat- ing instructions were prepared.
- Page 6 • All rights are reserved by wenglor. • Commercial reproduction or any other commercial use of the provided content and information, in particular graphics and images, is not permitted without previous written consent from wenglor. 1 ‒ General | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 7 • The product is not suitable for use in potentially explosive atmospheres. • The product may be used only with accessories supplied or approved by wenglor, or in combination with approved products. A list of approved accessories and combination products can be found at www.wenglor.com on the product detail page.
- Page 8 Read the operating instructions carefully before using the product. Protect the sensor against contamination and mechanical influences. Laser Warnings Laser Class 1 (EN 60825-1) LASER CLASS 1 Applicable standards and safety regulations must EN 60825-1:2014 be observed. 2 ‒ For Your Safety | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 9 Approvals and Protection Class IND. CONT. EQ 72HL / E189727 For use in class 2 circuits 2 ‒ For Your Safety | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 10 Aluminum, anodised Plastic, ABS Optic Cover Plastic, PMMA Degree of Protection IP67 Connection M12 × 1; 4/5-pin Output Functions Output Technical Safety Data MTTFd (EN ISO 13849-1) 720.35 a 3 ‒ Technical Data | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 11 Housing Dimensions ① = emitted light ② = receiver diode M4 screw = 1 Nm M5 screw = 2 Nm Dimensions specified in mm (1 mm = 0.03937") 3 ‒ Technical Data | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 12 68 = supply voltage indicator Complementary Products wenglor offers you the right connection and mounting technology as well as other accessories for your product. You can find this at www.wenglor.com on the product details page at the bottom. Scope of Delivery •...
- Page 13 • Protect the product against exposure to direct sunlight. NOTICE Risk of property damage in case of improper storage! The product may be damaged. à Storage instructions must be complied with. 4 ‒ Transport and Storage | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 14 à Comply with installation instructions. CAUTION Risk of personal injury or property damage during installation! Personal injury and damage to the product may occur. à Ensure a safe installation environment. 5 ‒ Installation and Electrical Connection | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 15 With holes, blind holes and edges in the surface of moving parts, the sensor must be positioned so that the edge does not obscure the laser dot. 5 ‒ Installation and Electrical Connection | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 16 Measuring Objects with Evenly Positioned, Colored Edges When oriented correctly, the influence on measuring accuracy is minimal. When oriented incorrectly, the different reflectivity of the various colors will result in deviations. 5 ‒ Installation and Electrical Connection | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 17 Risk of personal injury or property damage due to electric current. Voltage-conducting parts may cause personal injury or damage to equipment. à The electric device may be connected by appropriately qualified personnel only. 5 ‒ Installation and Electrical Connection | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 18 O are not working properly Switching status indica- Switching outputs active tor A1, A2 Switching outputs not active Localization Localization function active = Not lit = Permanently lit = Flashing 5 ‒ Installation and Electrical Connection | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 19 Risk of personal injury or property damage in case of non-compliance! The system’s safety function is disabled. Personal injury and damage to equipment may occur. à Required action as specified in case of fault. 5 ‒ Installation and Electrical Connection | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 20 If there is an error during teach-in preventing it from being carried out, this is indicated by a red LED. 6 ‒ Settings | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 21 The sensor cannot detect any objects within the blind spot. The size of the blind spot depends on the reflectance of the interfering objects in the hidden area. 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 22 The laser class license key will be sent via email after the license is ordered. This is then read in via wteach. If the licensing is successful, the parameter for setting the laser class is now enabled. 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 23 Status messages [} 32]. Laser-off input See E3 for an explanation Teach-in input See E3 for an explanation Deactivated The pin is deactivated. E/A2 Switching output Switching output 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 24 Polarity Push-pull Circuit Light switching (Normally Open) The output is high when the condition has been satisfied, de- pending on settings (switching point, warning, error). Dark switching (normally closed) 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 25 Possible settings Default Teach-in Starts the teach-in process. Teach-in Foreground Teach-In Foreground teach-in mode Sensor Teach-in distance Object Switching point Background Teach-In Sensor Teach-in distance Object Switching point Window Teach-In 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 26 If a distance range has been set, the switching point can be set within the set distance range only. Hysteresis mode Hysteresis is the difference between the switch-on and switch- Auto off point. Auto 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 27 Negative A jump is detected when the measured value jumps to a lower value, i.e. the contrast value becomes darker. Both 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 28 In addition, the calculated difference or thickness output as absolute value via IO-Link. Mechanical Layout Differential Measurement Sensor Sensor alignment offset Sensor Main Secondary Reference object Reference thickness 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 29 In this case, the main sensor is set to the “Thickness measurement” operating mode. The operating mode must be changed accordingly when performing a differential measurement. 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 30 A combination of red and blue laser versions is also possible. This combination is recommended if the sensors interfere with each other when there is no object due to the installation situation. 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 31 Referencing Start of the referencing process To do so, the reference object must be placed in the measur- ing system, depending on the mechanical layout, and refer- encing started. 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 32 The sensor signal is overexposed. Temperature too The sensor’s internal temperature is high. high Temperature too The sensor’s internal temperature is low. Emitted light off The sensor’s emitted light is switched off. 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 33 INFORMATION Output A1 is used for IO-Link communication in this function and cannot be simulated. Simulation mode ends automatically as soon as the power supply is interrupted. 7 ‒ Function Description | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 34 The process data transmit cyclical data and condition moni- toring. To this end, the sensor is connected to a suitable IO-Link master (see product detail page/complementary products). The interface protocol and the IODD can be found at www.wenglor.com in the download area for the respective product. Parameters The parameters that can be configured via IO-Link are given in the functional description in the section Function description [} 21].
- Page 35 Device temperature too high: Remove heat source 0x4210 Warning IO-Link Device temperature too low: Isolate device 0x4220 Warning IO-Link Temperature error: Overload 0x4000 Error IO-Link Supply voltage too low – check tolerances 0x5111 Warning IO-Link 8 ‒ IO-Link | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 36 .3pk is saved. This file must be sent when ordering the license. wenglor will then provide the license key. This is sent in the form of a corresponding file with the exten- sion .p3l. To carry out the licensing, the “Read in License key” button must be pressed in the dialog window.
- Page 37 Document was created electronically and thus valid without signature Inspector: wenglor Data: 06.04.2023 A window opens to select the location for saving the PDF document. After selection and confirmation, the document is saved accordingly. 9 ‒ wTeach2 Configuration Software | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 38 Cleaning and inspection of the plug connections at regular intervals are advisable. Do not clean the product with solvents or cleaning agents that could damage the product. The product must be protected against contamination during initial start-up. 10 ‒ Maintenance Instructions | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 39 Proper Disposal wenglor sensoric GmbH does not accept the return of unusable or irreparable products. Respectively valid national waste disposal regulations apply to product disposal. 11 ‒ Proper Disposal | P3PC102 ‒ Laser Distance Sensor Triangulation...
- Page 40 Declarations of Conformity Declarations of conformity can be found on our website at www.wenglor.com in the product’s separate download area. 12 ‒ Declarations of Conformity | P3PC102 ‒ Laser Distance Sensor Triangulation...
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