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Wenglor P3PC362 Operating Instructions Manual

Laser distance sensor triangulation

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Operating Instructions
P3PC362
Laser Distance Sensor Triangulation
EN
Translation of the original operating instructions
Subject to change without notice
Available as PDF file only
Version 2.0
www.wenglor.com

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Summary of Contents for Wenglor P3PC362

  • Page 1 Operating Instructions P3PC362 Laser Distance Sensor Triangulation Translation of the original operating instructions Subject to change without notice Available as PDF file only Version 2.0 www.wenglor.com...
  • Page 2 8.3 Input/Output Functions (E/A) ............................. 26 8.3.1 Pin Function ................................26 8.4 Output Functions .................................. 27 8.5 Input Functions..................................27 8.6 Switching Point Functions (SSC1/SSC2)......................... 28 8.7 Differential and Thickness Measurement ......................... 31 Table of Contents | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 3 11 wTeach2 Configuration Software..........................41 11.1 wTeach Functions................................. 41 11.1.1 Calling Up the Calibration Protocol ........................41 12 Maintenance Instructions ............................. 43 13 Proper Disposal ................................44 14 Declarations of Conformity............................45 Table of Contents | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 4 The safety precautions and warnings are laid out in accordance with the following principle: SIGNAL WORD Type and source of danger! Possible consequences in the event that the hazard is disregarded. à Measures for averting the hazard. 1 ‒ General | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 5 • wenglor assumes no liability for printing errors or other inaccuracies contained in these operating in- structions unless wenglor was verifiably aware of such errors at the point in time at which the operat- ing instructions were prepared.
  • Page 6 • All rights are reserved by wenglor. • Commercial reproduction or any other commercial use of the provided content and information, in particular graphics and images, is not permitted without previous written consent from wenglor. 1 ‒ General | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 7 • The product is not suitable for use in potentially explosive atmospheres. • The product may be used only with accessories supplied or approved by wenglor, or in combination with approved products. A list of approved accessories and combination products can be found at www.wenglor.com on the product detail page.
  • Page 8 Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC 60825-1 Ed. 3., as described in Laser Notice No. 56, dated May 8, 2019 CLASS 2 LASER PRODUCT 2 ‒ For Your Safety | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 9 (2) this device must accept any interference received, including interference that may cause undesired op- eration. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment. 2 ‒ For Your Safety | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 10 Aluminum, anodised Plastic, ABS Optic Cover Plastic, PMMA Degree of Protection IP67 Connection M12 × 1; 4/5-pin Output Functions Output Technical Safety Data MTTFd (EN ISO 13849-1) 428.06 a 3 ‒ Technical Data | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 11 Housing Dimensions ① = emitted light ② = receiver diode M4 screw = 1 Nm M5 screw = 2 Nm Dimensions specified in mm (1 mm = 0.03937") 3 ‒ Technical Data | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 12 68 = supply voltage indicator Complementary Products wenglor offers you the right connection and mounting technology as well as other accessories for your product. You can find this at www.wenglor.com on the product details page at the bottom. Scope of Delivery •...
  • Page 13 • Protect the product against exposure to direct sunlight. NOTICE Risk of property damage in case of improper storage! The product may be damaged. à Storage instructions must be complied with. 4 ‒ Transport and Storage | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 14 à Comply with installation instructions. CAUTION Risk of personal injury or property damage during installation! Personal injury and damage to the product may occur. à Ensure a safe installation environment. 5 ‒ Installation and Electrical Connection | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 15 With holes, blind holes and edges in the surface of moving parts, the sensor must be positioned so that the edge does not obscure the laser dot. 5 ‒ Installation and Electrical Connection | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 16 Measuring Objects with Evenly Positioned, Colored Edges When oriented correctly, the influence on measuring accuracy is minimal. When oriented incorrectly, the different reflectivity of the various colors will result in deviations. 5 ‒ Installation and Electrical Connection | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 17 Risk of personal injury or property damage due to electric current. Voltage-conducting parts may cause personal injury or damage to equipment. à The electric device may be connected by appropriately qualified personnel only. 5 ‒ Installation and Electrical Connection | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 18 Sensor ready for Bluetooth connection Switching status indica- Switching outputs active tor A1, A2 Switching outputs not active Localization Localization function active = Not lit = Permanently lit = Flashing 5 ‒ Installation and Electrical Connection | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 19 Risk of personal injury or property damage in case of non-compliance! The system’s safety function is disabled. Personal injury and damage to equipment may occur. à Required action as specified in case of fault. 5 ‒ Installation and Electrical Connection | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 20 If there is an error during teach-in preventing it from being carried out, this is indicated by a red LED. 6 ‒ Settings | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 21 This view is displayed after jumping to the Info menu. The current measured distance is displayed in combination with the measured value's unit. Main Menu Jumps to main menu to apply settings. 7 ‒ Settings via Menu | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 22 Bluetooth Signal This view shows the Bluetooth signal Quality quality. Display Mode Returns to Display mode. Main Menu The corresponding functions are described in the Parameters [} 39] section. 7 ‒ Settings via Menu | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 23 • Deactivated Short • German Language 2 sec. • English Short • Chinese • Activated Rotate display 2 sec. • Deactivated Short Reset 2 sec. Reset Short Back 7 ‒ Settings via Menu | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 24 This function can be used to suppress interfering signals, such as those produced by a glass disk, for instance. Min. distance: working range Max. distance: working range Note! 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 25 Distance values output in μm. Distance values read out in mil. Bluetooth The Bluetooth interface can be switched on/off. Bluetooth The Bluetooth function can be password protected to prevent unauthorized access. Password Function 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 26 Status messages [} 35]. Laser-off input See E3 for an explanation Teach-in input See E3 for an explanation Deactivated The pin is deactivated. Laser-off input Laser off Input 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 27 Function is triggered as soon as supply voltage is applied to the input. Supply Voltage Inactive Function is triggered as soon as 0 V is applied to the input or the input is opened. 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 28 2 measurements. Sensor Reference Current measured value measured value Max. jump height Min. jump height Object Positive Negative Time offset 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 29 The pos- sible minimum and maximum settings result from the center of the window set in a particular instance. Far switching point In teach-in mode, window teach-in 30 mm window 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 30 The distance window is symmetrical around the switching point. 5 μm…10,000 μm Intensity switching In teach-in mode, distance + intensity 30,000 point Intensity switching point in digits 1…1,000,000 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 31 The sensors shall be aligned so that the transmitting beams hit the windshield of the opposite sensor. It must be ensured that it does not directly hit the emitter or receiver. 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 32 To do so, the sensors must be connected according to the following connection diagram. Here, the sensor operating mode must be set manually. 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 33 Teach-in key, press and hold this key for 10 seconds until both LEDs begin to flash. Then release the button. The LEDs flash twice briefly as confirmation. The sensors are now referenced. 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 34 IO-Link. Switching point Switching point in relation to a thickness or difference used for the function of SSC1 and SSC2. 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 35 A hardware error has occurred. For safety reasons, the laser is switched off. Laser error There is an error in the laser module. For safety reasons, the laser is switched off. 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 36 INFORMATION Output A1 is used for IO-Link communication in this function and cannot be simulated. Simulation mode ends automatically as soon as the power supply is interrupted. 8 ‒ Function Description | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 37 These sensors have an integrated Bluetooth interface. This interface can be used to configure and param- eterize devices using a smartphone and the wenglor “weCon” app. In addition, process data is sent to the app, where it is displayed in a clear, concise manner.
  • Page 38 Show switching threshold SSCx NOTICE The Bluetooth range is approx. 10 m. If the sensor is encapsulated in a system or set up close to obsta- cles, the range may decrease accordingly. 9 ‒ Bluetooth | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 39 The process data transmit cyclical data and condition moni- toring. To this end, the sensor is connected to a suitable IO-Link master (see product detail page/complementary products). The interface protocol and the IODD can be found at www.wenglor.com in the download area for the respective product. 10.1...
  • Page 40 Device temperature too high: Remove heat source 0x4210 Warning IO-Link Device temperature too low: Isolate device 0x4220 Warning IO-Link Temperature error: Overload 0x4000 Error IO-Link Supply voltage too low – check tolerances 0x5111 Warning IO-Link 10 ‒ IO-Link | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 41 These functions are described in the following sections. 11.1.1 Calling Up the Calibration Protocol To access the sensor-specific calibration protocol, click on the corresponding icon in the menu bar. 11 ‒ wTeach2 Configuration Software | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 42 Document was created electronically and thus valid without signature Inspector: wenglor Data: 06.04.2023 A window opens to select the location for saving the PDF document. After selection and confirmation, the document is saved accordingly. 11 ‒ wTeach2 Configuration Software | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 43 Cleaning and inspection of the plug connections at regular intervals are advisable. Do not clean the product with solvents or cleaning agents that could damage the product. The product must be protected against contamination during initial start-up. 12 ‒ Maintenance Instructions | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 44 Proper Disposal wenglor sensoric GmbH does not accept the return of unusable or irreparable products. Respectively valid national waste disposal regulations apply to product disposal. 13 ‒ Proper Disposal | P3PC362 ‒ Laser Distance Sensor Triangulation...
  • Page 45 Declarations of Conformity Declarations of conformity can be found on our website at www.wenglor.com in the product’s separate download area. 14 ‒ Declarations of Conformity | P3PC362 ‒ Laser Distance Sensor Triangulation...