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VERDER FLEX Dura 5 Instruction Manual

VERDER FLEX Dura 5 Instruction Manual

Peristaltic industrial hose pump

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Peristaltic Industrial Hose Pump
ATEX Instruction Manual
Version
2.5v-08/2024
Print-No.
01
Dura 05-80

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Summary of Contents for VERDER FLEX Dura 5

  • Page 1 Peristaltic Industrial Hose Pump ATEX Instruction Manual Dura 05-80 Version 2.5v-08/2024 Print-No.
  • Page 2 ATEX Instruction Manual Version 2.5v-08/2024 Print-No. 01 Dura 05-80 The information in this document is essential for the safe operation and maintenance of Verder- flex industrial range of pumps in ATEX environment. This document must be read and under- ®...
  • Page 3 Grounding the Pump Operation and Maintenance Periodic Inspection Ordering Spare Parts List of Figures and Tables 10.1 List of Figures 10.2 List of Tables EC Declaration of Conformity Declaration of Conformity (UK) Trademarks Version 2.5v-08/2024 Original instructions (en) 3 | Page © Verder Liquids B.V...
  • Page 4 Safety warning sign in accordance with DIN 4844 - W9 Take note of all information highlighted by the safety warning sign and follow the instructions to avoid injury or death. Instruction 1., 2., Multiple-step instructions Checklist Cross-reference Information Table 3 Symbols Used in the Manual Version 2.5v-08/2024 Original instructions (en) 4 | Page © Verder Liquids B.V...
  • Page 5 / operators prior to installation and commissioning, and it The warranty is void if the customer fails to follow any must always be kept easily accessible within the operating Instruction, Warning or Caution in this document. Verder premises of the machine. has made every effort to illustrate and describe the prod- Not only must the general safety instructions laid down uct in this document.
  • Page 6 2014/34/EU will void all warranty for the product. (Refer warranty terms and conditions for more details). Verder shall not be liable for any injuries, losses or dam- ages including, but not limited to any personal injuries, an- ticipated or lost profits, incidental damages, consequen-...
  • Page 7 EU ATEX Directive 2014/34/EU, commonly referred to as the ATEX (“Atmosphères explosi- bles”) “product” directive, applicable from 20 April 2016, which replaces the previous Directive 94/9/EC. Verder strongly recommends the user to ensure the ATEX rated equipment is installed and operated in accordance with ATEX “workplace” Directive 1999/92/EC. Any associ- ated equipment installed or used within an Explosive envi- ronment should be rated to appropriate ATEX standard.
  • Page 8 Gas Sub Easily ignited gases e.g 200°C Group ethylene Most easily ignited e.g. hydrogen or acetylene 135°C Table 5 Gas Group Classification 100°C 85°C Table 8 Temperature Classification Version 2.5v-08/2024 Original instructions (en) 8 | Page © Verder Liquids B.V...
  • Page 9 – External impact, mechanical source, falling EN 80079-36:2016 iron having less than 125J object, been 6.4.2.2 Sparks failure impact energy struck by mov- ing object. Flames, Hot u No flaming parts Gases Table 9 Ignition Protection (continued) Version 2.5v-08/2024 Original instructions (en) 9 | Page © Verder Liquids B.V...
  • Page 10 7Nm ing object. see tests Pressure in cas- EN 80079-36:2016 10 ing too high. u Use the Verder recommended – Hose burst EN 80079-37:2016 5 Mechanical Occluded pump ATEX rated hose burst sensor EN 80079-37:2016 6 strength discharge Pressure in cas- –...
  • Page 11 Chemical patible with pumped exposing of pump construction and EN 80079-36:2016 10 Reaction media casing to media compatibility of hose material with pumped media. Table 9 Ignition Protection Version 2.5v-08/2024 Original instructions (en) 11 | Page © Verder Liquids B.V...
  • Page 12 38RPM @ 10 Bar 12.5 RPM 38RPM @ 16 Bar Pumped Media 45RPM @ 6 Bar 40RPM @ 10 Bar 12.5 RPM The ATEX certification is only valid when pumping media 18RPM @ 16 Bar that is approved by Verder. Using the pump with media 32RPM @ 6 Bar that is not approved by Verder will make this certification 24RPM @ 10 Bar 12.5 RPM void. 18RPM @ 16 Bar Table 10 Dura 05-80 - Maximum /Minimum Output Hose Material Limitation...
  • Page 13 Make sure the motor is suitable for use in a potentially 5.10 Lubricant Limitation explosive environment. Make sure that the motor is properly connected to the power supply. Refer to the motor manual for the appropri- The following lubricants are approved for use on Verder ate instructions. ATEX Dura pumps: Verderlube blue WARNING...
  • Page 14 If pump is ATEX rated, clearly mention that at the time of ordering – Indicate the ATEX rating of the unit – Pump model – Year of manufacture – Part number – Serial number Version 2.5v-08/2024 Original instructions (en) 14 | Page © Verder Liquids B.V...
  • Page 15 ATEX Category - Gas Zone Table 7 ATEX Category - Dust Zone Table 8 Temperature Classification Table 9 Ignition Protection Table 10 Dura 05-80 - Maximum / Minimum Output Table 11 Dura 05-80 - Maximum Pressure Table 12 Dura 05-80 - Maximum Temperature Table 13 Declaration of Conformity Table 14 Declaration of Conformity (UK) Version 2.5v-08/2024 Original instructions (en) 15 | Page © Verder Liquids B.V...
  • Page 16 On behalf of Verder, I declare that on the date the equipment accompanied by this declaration was sold, the equip- ment conforms to all technical and regulatory requirements of the above listed directives.
  • Page 17 On behalf of Verder, I declare that on the date the equipment accompanied by this declaration was sold, the equip- ment conforms to all technical and regulatory requirements of the above listed directives.
  • Page 18 5-80 - Supplementary document ATEX 13 Trademarks VERDERFLEX is a registered trademark of Verder Liquids B.V. No permission is granted to use any Verder, trademarks or trade ® names included in this document without the prior written agreement of Verder Liquids B.V. Tri-clamp is a registered trademark of Alfa Laval Corporate AB. ® Hypalon is a registered trademark of RSCC Wire & Cable LLC. ® Document History Version Description Date Approved Nameplate updated. 09/22 D60, D80 added, ATEX classification revised 08/24 Version 2.5v-08/2024 Original instructions (en) 18 | Page © Verder Liquids B.V...