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Skyjack SJ30ARJE Operating Manual
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Skyjack SJ30ARJE Operating Manual

Skyjack SJ30ARJE Operating Manual

Articulating booms
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OPERATING MANUAL (CE)
ARTICULATING BOOMS
MODEL
SJ30ARJE
196404AFA
April 2019

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Summary of Contents for Skyjack SJ30ARJE

  • Page 1 OPERATING MANUAL (CE) ARTICULATING BOOMS MODEL SJ30ARJE 196404AFA April 2019...
  • Page 2 This manual is based on Serial Number(s): SJ30ARJE 90 000 001 & Above Please refer to the website (www.skyjack.com) for older Serial Numbers. Skyjack Service Center Parts & Service (Europe) Unit 1 Maes Y Clawdd 3451 Swenson Ave. St. Charles,...
  • Page 3 It may also be used to alert against unsafe practices. IMPORTANT IMPORTANT indicates a procedure essential for safe operation and which, if not followed, may result in a malfunction or damage to the MEWP. Original instructions in English. SJ30ARJE December 2007 Page 3...
  • Page 4 Maximum Platform Capacities ......................63 Table 4.6 Floor Loading Pressure ........................64 Table 4.7 Operator’s Daily Inspection Checklist .....................65 Table 4.8 EC Declaration of Conformity ......................66 Section 5 - Labels ..........................67 Section 6 - Skyjack Features ........................ 90 SJ30ARJE Page 4 December 2007...
  • Page 5 SKYJACK warrants each new electric articulating boom series work platform to be free of defective parts and workmanship for the first 24 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.
  • Page 6 Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK. Electrocution Hazard This MEWP is not electrically insulated.
  • Page 7 MEWP or grade steeper than 35%. Boom operate elevated in windy or elevated driving must only be gusty conditions that exceed done on firm, level surfaces. the limits specified in Section 4, Table 4.5. SJ30ARJE December 2007 Page 7...
  • Page 8 DO NOT use the MEWP without guardrails, locking pins and the entry gate in place. • AVOID crushing hazards. Be aware of crushing hazards when lifting or driving. Keep all body parts inside the MEWP . SJ30ARJE Page 8 December 2007...
  • Page 9 MEWP . object to steady the platform. • DO NOT place materials on the guardrails or materials that exceed the confines of the guardrails unless approved by Skyjack. • distribute load • DO NOT operate if MEWP is unevenly.
  • Page 10 Know and understand the safety precautions before going on to next section. Fall Protection WARNING Skyjack recommends the use of a fall restraint An operator should not use any MEWP that: system to keep an occupant within the confines of the platform, and thus not expose the occupant •...
  • Page 11 Platform Control Console Main Power Connector Footswitch Manual Box SJ30ARJE December 2007 Page 11 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 12 The alarm will sound and the light will illuminate. SJ30ARJE Page 12 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 13 It of travel. activates when pressure is applied to the sensor bar. SJ30ARJE December 2007 Page 13 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 14 • Use the emergency power unit at the base control console to release the platform from the obstruction. SJ30ARJE Page 14 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 15 ” tilting up or “ ” tilting console. down of platform. SJ30ARJE December 2007 Page 15 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 16 ” indicates overload status. Refer to Section 2.2-9. SJ30ARJE Page 16 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 17 Refer to Section 3.9 for instructions on how to recover from an inclined position. SJ30ARJE December 2007 Page 17 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 18 “ ” extension or “ ” retraction of fly boom. SJ30ARJE Page 18 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 19 ” right of turret. Reset Button - This button, when depressed, shuts off the audible/visual alarm from the SGE.. SJ30ARJE December 2007 Page 19 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 20 • ground area under the MEWP SJ30ARJE Page 20 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 21 Ensure there are no loose wires or missing fasteners. SJ30ARJE December 2007 Page 21 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 22 Add oil as needed. Refer Table 4.2b for recommended oil type. SJ30ARJE Page 22 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 23 Therefore, • Tie Rod replace tires only with the exact Skyjack- Ensure there are no loose or missing approved type. Failure to operate with parts, tie rod end studs are locked and matched approved tires in good condition there is no visible damage.
  • Page 24 1. Check battery cases for damage. 2. Clean battery terminals and cable ends thoroughly with a terminal cleaning tool or wire brush. SJ30ARJE Page 24 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 25 Ensure AC outlet has no visible damage and is free from dirt or obstructions. SJ30ARJE December 2007 Page 25 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 26 Ensure all hoses are properly tightened and there is no evidence of hydraulic leakage. SJ30ARJE Page 26 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 27 • Air Line (If Equipped) Ensure air line is properly secured with no signs of visible damage. SJ30ARJE December 2007 Page 27 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 28 Section 3.7 - Start Operation. NOTE All motion alarm (if equipped) should sound while activating the footswitch. SJ30ARJE Page 28 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 29 ” emergency stop button and attempt to raise or lower the platform. Result: Platform raising and lowering functions should not operate. SJ30ARJE December 2007 Page 29 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 30 NOTE To conserve battery power, test each function through a partial cycle. SJ30ARJE Page 30 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 31 Attempt to raise or lower the platform. Result: Platform raising and lowering functions should operate. SJ30ARJE December 2007 Page 31 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 32 5. Depress and hold footswitch. SJ30ARJE Page 32 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 33 The reset button should 14. While the audible/visual alarm is sounding, illuminate. verify that the LED solid light is also active. SJ30ARJE December 2007 Page 33 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 34 Result: Emergency stop light should Result: Steer wheels should turn left and continuously illuminate. right. SJ30ARJE Page 34 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 35 ” forward or “ ” backward direction until MEWP begins to move, and then return handle to center position. SJ30ARJE December 2007 Page 35 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 36 Result: The maximum achievable drive speed should be significantly less than stowed drive speed. 7. Lower riser to stowed position. SJ30ARJE Page 36 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 37 Result: Platform should tilt up or down. 2. Ensure boom is in stowed position and the steer wheels are facing straight ahead. SJ30ARJE December 2007 Page 37 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 38 Remove wheel chocks or blocks, and then winch Brakes must be applied immediately after or tow MEWP to desired location. reaching desired location. SJ30ARJE Page 38 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 39 Figure 2-10. Disengage Cap Inward Position Figure 2-11. Disengage Cap - Inward Position SJ30ARJE December 2007 Page 39 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the aerial platform.
  • Page 40 Move and hold “ ” emergency power switch up or down and activate desired boom function. SJ30ARJE Page 40 December 2007 It is the responsibility of the operator to read, completely understand and follow all instructions and warnings...
  • Page 41 MEWP . NOTE • The operator must be familiar with employer’s work Refer to Skyjack’s website www.skyjack.com rules and related government regulations and be for latest service bulletins prior to performing able to demonstrate the ability to understand and frequent or yearly inspections.
  • Page 42 Section 3 - Operation 3.2 Major Components Platform Control Console Fly Boom Platform Main Boom E-Chain Master Cylinder Base Control Console Riser Control Compartment Hydraulic Compartment Lift Cylinder Base Turret Pothole Protection SKYJACK Electric Articulating Boom SJ30ARJE Page 42 December 2007...
  • Page 43 6 in. (15 cm) toe boards. The platform can be entered through a drop bar, located opposite the control box side. The platform can be rotated in either direction. An AC outlet is also located on the platform. SJ30ARJE December 2007 Page 43...
  • Page 44 MEWP . This light flashes when any boom function is activated. This works in conjunction with the all motion alarm. Figure 3-2. Flashing Amber Light NOTE The combined weight of attachment, panels, occupants and tools should not exceed platform rated capacity. SJ30ARJE Page 44 December 2007...
  • Page 45 Repairs to the MEWP may only be made by qualified/ competent repair personnel. After repairs are completed, the operator must perform the visual and daily maintenance inspections & function tests again. Scheduled maintenance inspections shall only be performed by a qualified/competent person. SJ30ARJE December 2007 Page 45...
  • Page 46 • has safety devices which have been altered or disabled. • has been tagged or locked out for non-use or repair. Failure to avoid these hazards could result in death or serious injury. SJ30ARJE Page 46 December 2007...
  • Page 47 To Move Riser Up and Down Using Base Control Console Activate and hold function enable switch “ ” by pushing it to the right/left. Push riser up/down switch to either “ ” up or “ ” down position. Release switch to stop. SJ30ARJE December 2007 Page 47...
  • Page 48 (roughly emergency stop button. when boom is swung past the rear tire). Drive re-orientation will not occur while driving and rotating until the joystick is released for 6 seconds or when the footswitch is released. SJ30ARJE Page 48 December 2007...
  • Page 49 “ ” down position to tilt platform down. Console Depress and hold footswitch. On jib rotation switch, select “ ” to rotate jib left or “ ” to rotate jib right. Release switch to stop. SJ30ARJE December 2007 Page 49...
  • Page 50 Refer Section 2.6 for the emergency lowering procedure. NOTE The emergency power unit has two-minute duty cycle. CAUTION Do not use emergency power unit continuously for more than two minutes. SJ30ARJE Page 50 December 2007...
  • Page 51 On either the left or right side of the MEWP, items. disconnect and lock out main power connector. NOTE Chock MEWP wheels (if necessary). For loading and unloading using a winch line, refer to Section 2.5. Figure 3-3. Tie-down Points Figure 3-4. Platform Tie-down SJ30ARJE December 2007 Page 51...
  • Page 52 (refer to Figure 3-5). = 3.5" (88.9mm) 40.750 " 40.750 " (1035.05mm) (1035.05mm) Figure 3-5. Lifting Points/Center of Gravity NOTE: Center of gravity varies with different options. SJ30ARJE Page 52 December 2007...
  • Page 53 Drive to a firm, level surface. lowered travel position. The alarm will sound and the light will illuminate. Further fly boom extension, riser up, or main boom rising will be disabled. Figure 3-6. Platform Uphill Figure 3-7. Platform Downhill SJ30ARJE December 2007 Page 53...
  • Page 54 The charging time is affected by numerous factors including battery Amp-Hour capacity, depth of discharge, battery temperature, and battery condition (new, old or defective). Batteries larger than 240 AH can be recharged but will take longer. SJ30ARJE Page 54 December 2007...
  • Page 55 The output may be shorted due to improper connection to the batteries or pinched wires. The output may be connected in reverse polarity to the batteries. The charger is not damaged by any of these problems. SJ30ARJE December 2007 Page 55...
  • Page 56 Use the original or equivalent to the original parts Charging Solid Charger output is active. output yellow and components for the MEWP . Charge Current profile/ algorithm N/A. error or fault/ display error code Select Current charge charging N/A. profile algorithm SJ30ARJE Page 56 December 2007...
  • Page 57 ON. The resulting arcing could cause the batteries to explode. If the charger must be disconnected, first disconnect the AC power supply cord from its outlet, then disconnect the charger DC connections. SJ30ARJE December 2007 Page 57...
  • Page 58 25 ft 5 ft 20 ft 15 ft 5 ft 10 ft 10 ft 5 ft -5 ft 0 ft 5 ft 10 ft 15 ft 20 ft 25 ft Figure 3-10. Reach Diagram - SJ30ARJE SJ30ARJE Page 58 December 2007...
  • Page 59 [1.65 m] 12’ 5” [3.78 m] 18’ 1” [5.51 m] 20’ 7” [6.26 m] 16’ 9” 2’ 6” [5.10 m] [0.76 m] 3’ 10” 3’ 11” [1.17 m] [1.19 m] Figure 3-11. Dimensions - SJ30ARJE SJ30ARJE December 2007 Page 59...
  • Page 60 Notes SJ30ARJE Page 60 December 2007...
  • Page 61 Section 4 Tables Table 4.1 Standard and Optional Features MODEL SJ30ARJE S T A N D A R D E Q U I P M E N T  24-Volt DC emergency power  4-foot jib  Base controls ...
  • Page 62 Tables Section 4 Table 4.2a Specifications and Features MODEL SJ30ARJE Total platform length (outside) 117 cm Total platform depth (outside) 76 cm Working 11 m Platform elevated Drive Driveable at all heights Stowed 1.98 m Overall length 5.51 m Overall width 1.19 m...
  • Page 63 Section 4 Tables Table 4.2b Specifications and Features MODEL SJ30ARJE Type Shell Tellus T46 Recommended Operating and Ambient Operation +45°C Oil Temperature Max. Oil Temp. +93°C Limits Chevron Rykon MV Approved Alternates Mobilfluid 424 Esso Univis N46 Hydraulic Tank Capacity 16.2 L...
  • Page 64 This decal is located on the control compartment cowling. It must be completed after an annual inspection has been completed. Do not use the aerial platform if an inspection has not been recorded in the last 6 months. Pictorial Description Inspection Date Inspector Signature SJ30ARJE Page 64 December 2007...
  • Page 65 Section 4 Tables Table 4.4 Tire/Wheel Specifications SJ30ARJE Tire Size 559 mm x 178 mm Type Solid Rubber Wheel Nuts Torque 244 Nm 1181AA_CE Table 4.5 Maximum Platform Capacities SJ30ARJE INDOOR OUTDOOR 227 kg Total Capacity 2 Persons 1 Person...
  • Page 66 Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can adversely affect stability. Therefore, replace tires only with the exact Skyjack- approved type. Failure to operate with matched approved tires in good condition may result in death or serious injury.
  • Page 67 Hourmeter Reading: Operator's Name (Printed): Date: Time: Operator's Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. As each item is inspected, check the appropriate box. - PASS - FAIL - REPAIRED - NOT APPLICABLE...
  • Page 68 Tables Section 4 Table 4.8 EC Declaration of Conformity EC Declaration of Conformity We, SKYJACK INC., declare under our sole responsibility that the product Mobile Elevating Work Platform Model number: [*] Serial number: [*] to which this declaration relates is in conformity with the following directives: Machinery Directive 2006/42/EC With guidance from Harmonized European Standard EN280:2013 + A1.
  • Page 69 Labels Label Legend Safety Red Safety Red indicates DANGER. Safety Orange Safety Orange indicates WARNING. Safety Yellow Safety Yellow indicates CAUTION. Safety Green Safety Green indicates emergency lowering. Safety Blue Safety Blue indicates safety information. SJ30ARJE December 2007 Page 69...
  • Page 70 *Model number will vary, may not be as shown. Body Crushing Hazard Danger - Body crushing hazard Crushing Hazard Danger - Crushing hazard Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. SJ30ARJE Page 70 December 2007...
  • Page 71 Section 5 Labels Control Side (Continued) Label Pictorial Description Skyjack Logo Skyjack Annual Inspection Ensure that MEWP has received annual inspection prior to operation. Lift and Tie Down Points Only use these points for lifting or tying down. Wheel Load* Indicates rated wheel load.
  • Page 72 Labels Section 5 Control Side (Continued) Label Pictorial Description Serial Plate* Product identification and specifications *Serial plates will vary, may not be as shown. “CE” CE rating mark Caution Tape Stripe Caution stripe SJ30ARJE Page 72 December 2007...
  • Page 73 • Reattach disengage cap and fasten bolts. 172242AAZZ Brake is now reengaged. On both the left and right sides of the MEWP , plug in main power connectors. NOTE Before operation, ensure all blocks/chocks are removed from wheels. SJ30ARJE December 2007 Page 73...
  • Page 74 Select “ ” to raise main boom or “ ” to lower main boom. “ ” “ ” Select to rotate turret to the left or to rotate to the right. SJ30ARJE Page 74 December 2007...
  • Page 75 ” emergency stop button. Select either “ ” base position or “ ” platform position from key switch. Move and hold “ ” emergency power switch up or down and activate desired boom function.     SJ30ARJE December 2007 Page 75...
  • Page 76 Control Compartment Label Pictorial Description Grease Points Maintenance Refer to service and maintenance manual “ ” for lubricating MEWP . Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. SJ30ARJE Page 76 December 2007...
  • Page 77 Section 5 Labels Front Side Label Pictorial Description Crushing Hazard Danger - Crushing hazard Crushing Hazard Danger - Crushing hazard Skyjack Logo Skyjack SJ30ARJE December 2007 Page 77...
  • Page 78 Disconnect and lock out to disconnect power to all circuits. Plug in to base to operate any circuit. Connect AC Supply Connect AC supply here. Battery Charging Connection Refer to Operating manual. Connect AC supply here to charge batteries. FAULT STATUS 80% 100% SJ30ARJE Page 78 December 2007...
  • Page 79 Danger - Crushing hazard Warning - Electrical Shock Stay away. High voltage (48V). Warning - Electrical Shock Stay away. High voltage. Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. SJ30ARJE December 2007 Page 79...
  • Page 80 0 m/s (0 mph) *Platform capacity will vary over different MEWPs. ( lb) 12.5 m/s N ( lb) (28 mph) Horizontal Load Rating Apply no more than indicated side load. Operate below indicated wind speed only. SJ30ARJE Page 80 December 2007...
  • Page 81 Caution - Do not wear jewelry. Operator’s Daily Inspection. Refer to the Operating manual. Perform visual inspection and function tests at the beginning of each shift. Refer to Table 4.7 Operator’s Daily Inspection Checklist. Skyjack Logo Skyjack Caution Tape Stripe Caution stripe SJ30ARJE December 2007...
  • Page 82 Connect AC Supply Connect AC supply here. Manual Box Indicates location of operating manual. Body Crushing Hazard Danger - Body crushing hazard Model Number* Product Identifier *Model number will vary, may not be as shown. SJ30ARJE Page 82 December 2007...
  • Page 83 Do not alter or disable limit switches or other safety devices. Footswitch Enable (On/Off) Depress and hold footswitch to enable platform function. Crushing Hazard Danger - Crushing hazard Warning - No Step No step warning SJ30ARJE December 2007 Page 83...
  • Page 84 Press rocker switch in this direction “ ” to steer left or “ ” to steer right. Push and hold controller in this direction “ ” to drive forward or “ ” to drive backward. SJ30ARJE Page 84 December 2007...
  • Page 85 ” to rotate turret to the left or “ ” to rotate turret to the right. Push and hold the controller in this direction “ ” to raise main boom or “ ” to lower main boom. SJ30ARJE December 2007 Page 85...
  • Page 86 *Model number will vary, may not be as shown. Body Crushing Hazard Danger - Body crushing hazard Crushing Hazard Danger - Crushing hazard Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. SJ30ARJE Page 86 December 2007...
  • Page 87 Section 5 Labels Motor/Hydraulic Side (Continued) Label Pictorial Description Skyjack Logo Skyjack Lift and Tie Down Points Only use these points for lifting or tying down. Wheel Load* Indicates rated wheel load. *Wheel load will vary over different MEWPs. Wheel Specifications Refer to manual for wheel type, offset, pressure and torque.
  • Page 88 Labels Section 5 Motor/Hydraulic Side (Continued) Label Pictorial Description “CE” CE rating mark Caution Tape Stripe Caution stripe SJ30ARJE Page 88 December 2007...
  • Page 89 • Reattach disengage cap and fasten bolts. 172242AAZZ Brake is now reengaged. On both the left and right sides of the MEWP , plug in main power connectors. NOTE Before operation, ensure all blocks/chocks are removed from wheels. SJ30ARJE December 2007 Page 89...
  • Page 90 Labels Section 5 Motor/Hydraulic Compartment HIGH/MAX LOW/MIN Label Pictorial Description Hydraulic Oil Replace hydraulic fluid with Shell Tellus T46 or approved alternate (see Table 4.2b). Hydraulic Oil Level Indicates minimum/maximum oil level. HIGH/MAX LOW/MIN SJ30ARJE Page 90 December 2007...
  • Page 91 Section 5 Labels Rear Side Label Pictorial Description Skyjack Logo Skyjack SJ30ARJE December 2007 Page 91...
  • Page 92 Skyjack Features Section 6 6.0 Skyjack Features Your Skyjack machine may be equipped with the following features: At the heart of every Skyjack machine, proven and simplistic control systems using Skyjack’s colour coded and numbered wiring system make our machines the easiest to trouble shoot and repair.
  • Page 93 Notes SJ30ARJE December 2007 Page 93...
  • Page 94 Notes SJ30ARJE Page 94 December 2007...
  • Page 96 www.skyjack.com...