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CORE HEALTH & FITNESS INSPIRATION MULTISTATIONS OWNER'S MANUAL CONTACT SUPPORT NOW...
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TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ........................3 IMPORTANT LABEL LOCATIONS ........................5 ASSEMBLY ........................7 Multistation Weight Tower ..............7 Cable Cross / Hi-Low ..............9 Low Row ..............21 Triceps Press ..............27 Lat Pull Down ..............33 Mid Row ..............39 REPLACEMENT PARTS ........................46 731-7725-XX - Boom With Pull Up Bars ............
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IMPORTANT SAFETY INSTRUCTIONS WARNING! Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL installation instructions. The Owner’s Manual describes equipment operation and instructs members on how to use correctly and safely. Read all warnings posted on the machine. Health related injuries may result from incorrect or excessive use of exercise equipment.
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Nautilus equipment. 6. This machine is not intended to be used by children. It is not intended to be used by persons with reduced physical, sensory, or mental capabilities or lack of experience and knowledge,...
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IMPORTANT LABEL LOCATIONS This page shows the location of the warning labels and communication stickers placed on the equipment as part of the manufacturing process. It is critical that owners maintain the integrity and placement of these stickers. If you find any stickers missing or damaged the replacement numbers are shown on the support site and following pages.
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ASSEMBLY Please note that if two stations located next to each other use the same mounting position on the weight tower, the bracket mounts (731-3221-XX) are not used. Required Tools: • Ratchet Wrench • 5mm Allen Key • 13mm Socket •...
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731-3185 731-3186 Use a #2 phillips screwdriver to remove the two (2) screws (731-3186) securing the tower cap (731-3185) to the frame. Notice: After installing the last station to the weight tower, this cap will need to be installed. Fig. 4 Page 8...
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Cable Cross / Hi-Low 731-0363 731-0367 Use a ratchet wrench with a 16mm socket and 16mm open-ended wrench to secure 731-0367 the post mount weldment (731-3157-XX) to the weight 110-3802 tower using two (2) 110-3802, 110-3802 731-0367 two (2) 731-5516, eight (8) 731-0363 731-0367, and four (4) 731- 0363.
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3. Use a 5mm allen key to loosen the screws in the guide rod collars (140-3821), the guide rods should drop down into the frame. If they don’t pull downwards until they do. Notice: After installing the weight stack and setting the guide rods and caps back 140-3821 into place, these screws are...
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731-3142 5. Starting from the bottom of the weight stack (731-3642), carefully slide each weight plate down onto the guide rods. Notice: After installing the weight stack and setting the guide rods and caps back into START place, the guide rod collar screws are REQUIRED to be torqued to 11.5 Ft-Lbs (15 Nm) using a torque wrench with a 5mm allen...
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731-0363 731-0367 7. Use a ratchet wrench with a 16mm socket and 16mm open- ended wrench to secure the upper support weldment (731- 3188-XX) to the weight tower using three (3) 110-3814, three (3) 731-0363, and six (6) 731-0367) - DO NOT FULLY TIGHTEN.
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731-1878 731-7520 10. With the trolley assembly (731- 8075 + 731-8027) installed 731-8075 onto the guide tube (731-1878), install the guide tube onto the 731-8027 post mount and upper support weldments. 731-7521 Fig. 13 731-3161 11. Use an 8mm allen key to secure the guide tube to the upper support weldment using one 731-1878...
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731-7521 12. Use a 6mm allen key to secure the guide tube to the post mount weldment using two (2) 731-2448, then slide the lower bumper (731- 7521) down into position. 731-1878 731-3157-XX 731-2448 Fig. 15 110-3883 13. Use a ratchet wrench with a 731-0367 16mm socket and 16mm open- ended wrench to install the pulley...
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731-8119 Pulley 2 14. Route the cable (731-8119) over the top of Pulley 1, then under Pulley 2. Pulley 1 Fig. 17 Pulley 4 Pulley 3 15. Route the cable over the top of Pulley 3 and Pulley 4. 731-8119 Fig.
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731-8119 Pulley 5 16. Route the cable under Pulley 5 from the front to the back of the pulley. Fig. 19 Pulley 6 17. Route the cable over Pulley 6 from the front to the back of the pulley. 731-8119 Fig.
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18. Route the cable under Pulley 7 and Pulley 8. Pulley 8 Pulley 7 731-8119 Fig. 21 731-0365 19. Use a 13mm open-ended wrench to secure the end of the cable 731-0922 to the trolley handle (731-8027) using one (1) 731-0922 and one (1) 731-0365.
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731-0363 20. Use a 6mm allen key and a 16mm 731-0367 open-ended wrench to secure the left ballet bar (731-3199) and 731-3174 ballet bar mount (731-3174) to the weight tower using two (2) 731-3223 and 731-0363, and four 731-0367. 21. Repeat for the right side ballet bar (731-3194).
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731-0363 731-3188-XX 731-0367 731-3128-XX 24. Use a ratchet wrench with a 16mm socket and a 16mm open- ended wrench to attach one end of the chin up bar (731-3128-XX) and the bracket connector (731- 3126-XX) to the upper support weldment using eight (8) 731- 731-3126-XX 5516 and 731-0363, and sixteen (16) 731-0367.
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26. Use a 4mm allen key to attach 731-7348 the Hi-Low/Cable Cross placard weldment (731-3164-XX) to the 731-1194 weight tower frame using three (3) 731-1194. Ensure that the placard (731-7348) and add on decal (731-4439) are properly 731-3164-XX positioned on the placard weldment.
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Low Row 1. Remove the backing from the 731-5439 double stick tape located on the underside of the weight stack stop (731-5439), then install the stop onto the weight stack tower between the guide rods. Fig. 29 2. Use a 5mm allen key to loosen the screws in the guide rod collars (140-3821), the guide rods should drop down into the frame.
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731-5210 3. Gently pull the guide rods forward (731-3193) then remove the guide rod caps (731-5210). 731-3193 Fig. 31 731-3641 4. Starting from the bottom of the weight stack (731-3641), carefully slide each weight plate down onto the guide rods. START Notice: After installing the weight stack and setting the...
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5. Use a ratchet wrench with a 731-0363 16mm socket and 16mm open- ended wrench to secure the 731-3632-XX upper support weldment (731- 3632-XX) and bracket connector (731-3178-XX) to the weight tower using two (2) 731-5516, two (2) 731-0363, and four (4) 731-0367 - DO NOT FULLY TIGHTEN.
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8. Set the seat frame (731-3622- 731-3622-XX XX) into place against the weight tower. Fig. 35 731-0363 9. Use a ratchet wrench with a 731-3221-XX 16mm socket and 16mm open- ended wrench to secure the 731-0367 right side of the seat frame to the weight tower using one (1) 110-3783 bracket mount (731-3221-XX),...
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731-3646 731-0731 731-3209 731-2016 10. Route the cable (731-3346) under 731-4183 the pivot pulley (731-0731) and up towards the upper support weldment. Fig. 37 731-0731 11. Route the cable over the top of the upper support weldment pulley (731-0731) and down through the frame.
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731-3646 12. Thread the cable lock nut (731- 731-2527 2527) onto the end of the cable, then use a 10mm open-ended 731-3169 wrench to screw the cable end into the cable mount (731-4597). 731-4597 13. Use a 16mm open-ended wrench to tighten the cable lock nut to secure the cable into the cable mount.
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Triceps Press 731-5439 1. Remove the backing from the double stick tape located on the underside of the weight stack stop (731-5439), then install the stop onto the weight stack tower between the guide rods. Fig. 41 2. Use a 5mm allen key to loosen the screws in the guide rod collars (140-3821), the guide rods should drop down into the frame.
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731-5210 3. Gently pull the guide rods forward (731-3193) then remove the guide rod caps (731-5210). 731-3193 Fig. 43 731-3204 4. Starting from the bottom of the weight stack (731-3204), carefully slide each weight plate down onto the guide rods. Notice: After installing the weight stack and setting the START...
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731-7525-XX 5. Set upper weldment (731-7525- XX) into place against the weight tower. Fig. 45 731-0363 6. Use a ratchet wrench with a 731-0367 16mm socket and 16mm open- 731-7525-XX ended wrench to secure the upper support weldment (731- 7525-XX) and bracket connector (731-3178-XX) to the weight tower using two (2) 731-5516, two (2) 731-0363, and four (4)
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731-0363 7. Use a ratchet wrench with a 16mm socket and 16mm open- ended wrench to secure the upper support weldment (731- 3188-XX) to the weight tower using three (3) 110-3814, three (3) 731-0363, and six (6) 731-0367) - DO NOT FULLY TIGHTEN. 731-7525-XX 8.
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731-3212 10. Thread the cable lock nut (731- 731-5058 5058) onto the end of the cable, then use a 10mm open-ended wrench to screw the cable end 731-3169 into the cable mount (731-4597). 11. Use a 16mm open-ended wrench 731-4597 to tighten the cable lock nut to secure the cable into the cable mount.
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731-0363 731-0367 110-3783 13. Use a ratchet wrench with a 16mm socket and 16mm open- 731-3221-XX ended wrench to secure the right side of the back pad weldment 731-3203-XX to the weight tower using one (1) bracket mount (731-3221-XX), two (2) 110-3783 and 731-0363, and four (4) 731-0367.
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Lat Pull Down 1. Remove the backing from the double stick tape located on the underside of the weight stack stop (731-5439), then install the stop onto the weight stack tower between the guide rods. 731-5439 Fig. 53 2. Use a 5mm allen key to loosen the screws in the guide rod collars (140-3821), the guide rods should drop down into the frame.
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731-5210 3. Gently pull the guide rods forward (731-3193) then remove the guide rod caps (731-5210). 731-3193 Fig. 55 731-3641 4. Starting from the bottom of the weight stack (731-3641), carefully slide each weight plate down onto the guide rods. Notice: After installing the weight stack and setting the START...
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731-3648-XX 5. Set the seat weldment (731-3648- XX) into place against the weight tower frame. Fig. 57 110-3783 731-0363 6. Use a ratchet wrench with a 731-0367 16mm socket and 16mm open- ended wrench to secure the right 731-3648-XX side of the back pad weldment to the weight tower using one (1) 731-3221-XX bracket mount (731-3221-XX),...
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731-7525-XX 7. Set upper weldment (731-7525- XX) into place against the weight tower. Fig. 59 731-0363 731-0367 731-7525-XX 731-3178-XX 8. Use a ratchet wrench with a 16mm socket and 16mm open- ended wrench to secure the upper support weldment (731- 7525-XX) and bracket connector (731-3178-XX) to the weight tower using two (2) 731-5516,...
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731-0363 9. Use a ratchet wrench with a 16mm socket and 16mm open- ended wrench to secure the upper support weldment (731- 3188-XX) to the weight tower using three (3) 110-3814, three (3) 731-0363, and six (6) 731-0367) - DO NOT FULLY TIGHTEN. 10.
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731-4187 12. Thread the cable lock nut (731- 731-5058 5058) onto the end of the cable, then use a 10mm open-ended 731-3169 wrench to screw the cable end 731-4597 into the cable mount (731-4597). 13. Use a 16mm open-ended wrench to tighten the cable lock nut to secure the cable into the cable mount.
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Mid Row The Mid Row retrofit station (731-9542-XXXXX) can ONLY be used in place of a Low Row (731-7723-XXXX) or a Lat Pull (731-7726-XX) station due to weight stack compatibility. If installing the Mid Row retrofit station, please skip to Page 41 Step 5 after removing a Low Row or Lat Pull station.
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3. Gently pull the guide rods forward (731-3193) then remove the guide 731-5210 rod caps (731-5210). 731-3193 Fig. 67 731-3641 4. Starting from the bottom of the weight stack (731-3641), carefully slide each weight plate down onto the guide rods. Notice: After installing the weight stack and setting the guide rods and caps back into...
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731-0363 5. Use a ratchet wrench with a 731-0367 731-3632-XX 16mm socket and 16mm open- ended wrench to secure the upper support weldment (731- 3632-XX) and bracket connector (731-3178-XX) to the weight tower using two (2) 731-5516, two (2) 731-0363, and four (4) 731-0367 - DO NOT FULLY TIGHTEN.
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110-3783 731-9467-XX 731-3221-XX 731-0367 731-0363 8. Use a ratchet wrench with a 16mm socket and 16mm open- ended wrench to secure the right side of the Mid Row body weldment to the weight tower using two (2) bracket mounts (731-3221-XX), four (4) 110-3783 and 731-0363, and eight (8) 731- 0367.
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731-2068 731-0355 731-2072 10. Use a 5mm allen key and a ratchet wrench with a 13mm socket to secure the left and right upper foot plates (731-2072) to the body weldment using four (4) 731-2068 and 731-0365, and eight (8) 731-0355. 731-0365 731-2072 Fig.
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731-0731 731-9476 731-3209 12. Route the cable (731-9476) under the pivot pulley (731-0731) and 731-2016 up towards the upper support weldment. 731-4183 Fig. 75 13. Route the cable over the top 731-3632-XX 731-0731 of the upper support weldment pulley (731-0731) and down through the frame.
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731-9476 731-2527 14. Thread the cable lock nut (731- 731-3169 3169) onto the end of the cable, then use a 10mm open-ended 731-4597 wrench to screw the cable end into the cable mount (731-4597). 15. Use a 16mm open-ended wrench to tighten the cable lock nut to secure the cable into the cable mount.
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REPLACEMENT PARTS Replacement parts for this unit are available through SUPPORT & SERVICE. Parts listed are shown on the following pages and interactive drawings available on Core Connect. Listed parts may change, please check Core Connect for latest versions and other SKU’s covered by this manual: 731-7725-XX - Boom With Pull Up Bars ......
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MAINTENANCE TOOLS Working on this product will require basic and/or sometimes specialty tools based on the type of service that will be performed at any time. To assist, we recommend having the tools listed available when performing maintenance. Tool Metric Allen Key Set Screwdriver Set, Phillips Metric Open-Ended Wrench Set Screwdriver Set, Flat...
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Inspection Visual inspection of your units will insure a safe environment for your clients and alert you to any issues that may require maintenance prior to equipment failure. Proper, timely visual inspection is a critical component to the long term care of your product. •...
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MAINTENANCE SCHEDULE With durable, high performance components, this equipment is designed for heavy usage with minimal maintenance required. To keep it in top condition, perform regular daily, weekly and monthly preventive maintenance routines outlined below. The safety and integrity of this machine can only be maintained when the equipment is regularly examined for damage and wear and repaired.
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WARNING: Replace all worn cables immediately. The following conditions indicate some types of wear. Fig. 113 Torn or Cracked Cable Sheath that exposes cable Fig. 114 Stretched Cable Sheath Fig. 115 Kink in the Cable Lubrication Proper cleaning lubrication of guide rods will insure that each machine operates at its highest potential and that your clients continue to enjoy a smooth efficient motion while exercising.
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SUPPORT & SERVICE CORE CONNECT Core Connect is your portal to all things service! Whether you need to order parts or register your warranty, Core Connect is the most effective way to get what you need fast and keep your facility operating smoothly. OFFERS 24-HOUR SELF SERVICE ACCESS TO: •...
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PART NUMBER 637-8936, REV C All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.
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