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CORE HEALTH & FITNESS Z/X BIKES ASSEMBLY MANUAL To access the full Owner’s Manual for this product scan or visit: QR.COREHANDF.COM/OMZXBIKES...
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These dimensions as to the proper operating procedures of all are the recommended minimum distances. Schwinn equipment. The actual area for access and passage shall be Care should be used when mounting or the responsibility of the facility and should take dismounting the equipment.
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Schwinn. Substitutes are forbidden and will void all warranties. DANGER: Pedals that have not been tested and qualified by Schwinn should never be used on Schwinn bikes. Unqualified pedals can lead to pedal failure and serious injury to the rider.
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For complete images of all labels and stickers, please refer to the online Owner’s Manual. 050-5847 050-5828 050-5735 050-5829 Serial Label 050-5727 050-5724 Fig. 1 Schwinn Z Sticker Locations PRODUCT SPECIFICATIONS SKU: 9-7520 Desc: The Schwinn Z Bike 9-7510 The Schwinn Z Bike...
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For complete images of all labels and stickers, please refer to the online Owner’s Manual. 050-5828 050-5735 050-5829 Serial Label 050-5727 050-5724 Fig. 2 Schwinn X Sticker Location PRODUCT SPECIFICATIONS The Schwinn X Bike SKU: 9-7470 Desc: The Schwinn X Bike...
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620-8789 ASSEMBLY MANUAL, UGC 7520-XXXXP0 BIKE, SCHWINN GROUP CYCLE, Za 718-6165 SADDLE, FULL BLACK, AC BIKE 718-6247 UGC BLISTER PACK 3, Z BIKE 727-0144 WMT, UPPER, SEAT F/A, ACPU 727-0145-XX ASSY, UPPER SLIDER, HANDLE BAR 727-0194-XX ASSY, SEAT POST, UGC 740-8145 SCREW, M8X1.25, BB AXLE...
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After assembly, a complete visual inspection, and test of the features and functions of the assembled unit must be made prior to use. Please note that while the install images show the Z Bike, these instructions are also valid for the X Bike. 727-0145-XX Fig.
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718-6110 110-3507 740-9571 110-4343 Fig. 6 Install the handlebar stopper into the handlebar post, then use a 4mm allen key to secure it using the M6 x 30mm flat head machine screw. Use a torque wrench with a 4mm allen socket to torque the handlebar stop bolt to 9 ft-lb (12 N-m).
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X Bikes SKIP THIS STEP Plug the console cable into the back of the console. 718-6189 Fig. 7 Tip the bike forward or rotate to slide 740-8247 threaded foot plates into the frame. Note: Use a blanket or foam casing from the box to tilt the bike onto to avoid damage.
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Use a 13mm open- ended wrench to secure the stabilizers to the frame with 4 740-8247 M8 x 18mm flange 740-9550-XX 110-4332 bolts Use a torque wrench 740-9537-XX with a 13mm allen socket to torque the flange bolts to 37 ft-lb (50 N-m). Fig.
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11. Use a 5mm allen key to tighten the M6 x 30mm socket head cap screw located underneath the seat post to lock the seat slider assembly into place, then tighten the seat slider tension lever. 110-3682 12. Use a torque wrench with a 5mm allen socket to torque the seat slider stop bolt...
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Fig. 13 X Bikes - SKIP THIS STEP 16. Use a #2 phillips screwdriver to remove the battery cover on the powermeter. 17. Remove two AA batteries from blister pack and install. CAUTION: Make sure that batteries are not corroded prior to installation. 18.
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NOTE: If the bike is physically moved, the leveling feet may need to be readjusted. 20. Assembly is complete. Z Bikes proceed to First Time Setup in the online owner’s manual and next page. Page 14...
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FIRST TIME SETUP To watch this procedure scan or visit: QR.COREHANDF.COM/ZXFTS 718-5627-XX Fig. 15 1. Once the bike is fully assembled, move it into the ride location, then adjust the four (4) leveling feet located on the front and rear stabilizers to level the bike and ensure it does not move or wobble during the ride. NOTE: Anytime the bike is physically moved, the leveling feet may need to be readjusted.
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Check to ensure that the console firmware is the latest posted on the support site Tap the buttons simultaneously then tap the button to enter the Service Menu. While in the Service Menu press the button to navigate to the “System” menu, then press the enter button to enter the System sub-menu.
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5. Update Features and Firmware (black if available) Fig. 19 Calibrate the Power Tap the buttons simultaneously then tap the button to enter the Service Menu. Press the button until 4iiii CAL is shown in the message center then press the button to begin the pairing process.
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Calibrate the Gear Tap the buttons simultaneously then tap the button to enter the Service Menu. Press the button until GEAR CAL is shown in the message center then press the button. Slide the red calibration tool onto the flywheel between the first magnets.
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AFTER THE INSTALL 1. Test the full range of motion of the seat post assembly including fore/ aft and height adjustments as well as smooth operation of the fore/aft adjustment lever and pop pin. NOTE: Ensure that when engaged, the cam lever prevents sliding. Fig.
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4. Use a torque wrench with an 8mm allen socket to check the torque of the left and right pedal bolts is at 37 ft-lb (50 N-m). 740-8145 740-9020 Fig. 24 5. Check to ensure that the seat slider locking screw (110-3682) is tightened into the seat post assembly.
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7. Turn brake knob to ensure smooth operation. Fig. 26 ADJUST EVENLY 8. Ride the bike at a quick pace to ensure there is no excessive belt noise. Adjust the belt tension by evenly adjusting the adjustment LOOSEN screws on the left and rights sides of the flywheel to decrease the noise.
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Rhythm Mode and accelerate RPM through green-yellow-orange-red zones on the Zone Meter. Confirm that fork LED’s match the Zone Meter color throughout. Fig. 28 Fig. 29 13. Remove film from Schwinn Quality beauty ring Page 22...
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OPERATIONS Fig. 1 Operations Handlebar or Seat Slider , Seat Post or Handlebar Post , Emergency Stop and Console Adjusting the Handlebar or Seat Slider Raise the slider cam lever (handlebar) or seat cam lever (seat) to adjust slider. Adjust slider to desired position. Return lever to original position to lock.
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Adjusting Seat Post or Handlebar Post height with Locking Pop Pin Turn pop-pin counterclockwise and pull to loosen. While having the pop-pin pulled out, adjust the seat or handlebar tube to desired height. WARNING: Do not lift the Seatpost or Handlebar posts above the STOP mark on the tube. Release pop-pin and turn clockwise to lock.
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CONSOLE KEY In ACTIVE mode, used to start and stop the stage timer. STAGE Button If pressed again, moves stage data to PREVIOUS column from CURRENT. ZONE MODE/ In ACTIVE mode, used to toggle data type shown on the zone meter. ENTER In ACTIVE mode press and hold to toggle fork lights.
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SUPPORT & SERVICE CORE CONNECT Core Connect is your portal to all things service! Whether you need to order parts or register your warranty, Core Connect is the most effective way to get what you need fast and keep your facility operating smoothly. OFFERS 24-HOUR SELF SERVICE ACCESS TO: •...
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PART NUMBER 620-8789, REV C All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.
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