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InterPuls milkrite ACRsmart Portable User Instruction Manual

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Portable ACRsmart
Technician and User Instruction Manual

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Summary of Contents for InterPuls milkrite ACRsmart Portable

  • Page 1 Portable ACRsmart Technician and User Instruction Manual...
  • Page 3 Combifast ............................. 21 8.4.1 Connection of the Combifast fixed part during washing ............22 8.4.2 Connection of the Combifast fixed part in milking ..............23 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 4 11 SPARE PARTS DIAGRAM ........................45 PORTABLE ACR-SMART ......................45 ACR-SMART ..........................46 DVC1000 ............................. 47 12 TROUBLESHOOTING .......................... 48 13 CE DECLARATION OF CONFORMITY ....................49 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 5 Certain company and product names used throughout the document are trademarks of their respective owners. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 6 Any failure to observe the warnings provided in this manual may lead to equipment malfunctions or damage to the system. 2.1.4 Limitation of liability InterPuls S.p.A. declines all liability for damage to persons, animals and/or things caused by incorrect use of the equipment. Prior using the product 2.2.1 Requirements and rules for personnel and Safety Rules...
  • Page 7 Use powder, foam or halogen extinguishers which must be positioned next to the device. Operating personnel must receive adequate instruction on how to use the extinguishers. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 8 UKCA (UK Conformity Assessed) Marking 2.6.1 Dataplates affixed to the machine Safety decals Generic danger WARNING The removal or damaging of safety decals is strictly prohibited. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 9 The Brackets to clamp the components (ref.9-10-11) A piece of pipe with twin quick connection terminals (ref. 12) Bracket with a terminal to fix the milk tube (ref.13) Figure 1 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 10 (Pulsators, Cylinder, Control Valve, Combifast and milking clusters with Lunik 350); Interpuls declines any liability for any malfunction, if the system engineer replaces components not explicitly mentioned in this manual with competitive devices. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 11 < 70 dB *: The weight of the device is considered to be set up with InterPuls unit (composed of Lunik 350 and IPL11 sheaths) and with the 3 way Combifast connecting device for which the system has been explicitly designed **: in the event you wish to apply a unit supplied by the competition;...
  • Page 12 Any use other than the one covered in this manual is considered improper use and is therefore forbidden. InterPuls S.p.A. declines any liability associated with any use of the machine other than the one covered in this manual. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 13 To overcome the residual risk, the operator must wear the P.P.E. indicated in the manual. WARNING MAINTENANCE During pulsator and CV maintenance operations, the operator may come into contact with the coils that can reach 80°C (176°F). This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 14 Use gloves for safer handling of the machine and maintenance operations Use safety glasses and gloves during the washing phase, where it is possible to come into contact with washing acids. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 15 Drainage valve Water tank Vacuum pump Inverter (iDrive100) Vacuum adjustment valve (Stabilvac) Sanivac Vacuum gauge (DVG500) Washing machine (Top Wash III) Power unit (IUP) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 16 5610070_2023.01_EN Original instructions Milking This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 17 Ø external Ø 29 mm 23 mm (1.14 in) (0.9 in) internal Ø internal Ø 16 mm 13 mm (0.63 in) (0.51 in) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 18 2x14.5 mm Milk pipe (2x0.57 in) external Ø internal Ø 29 mm 7.6 mm (1.14 in) (0.3 in) internal Ø 16 mm (0.63 in) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 19 5610070_2023.01_EN Original instructions 4. Pneumatic connection diagram LE30 LE30 DVC 1000 (CONTROL COMBIFAST (PULSATOR) VALVE) HFS EVO Portable ACR-SMART Milking Cluster This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 20 5610070_2023.01_EN Original instructions 5. ACR-Smart panel electrical connection diagram This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 21 This manual only shows how to connect the Combifast mobile part to the Portable ACR- Smart and how to make the electrical connection. For details on mounting the Combifast refer to the specific product manual. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 22 During washing a fixed part should be prepared for each Portable ACR-Smart to enable washing of each milking cluster. 24VDC Power supply BLUE BLACK BLUE BLACK This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 23 For correct positioning of the Portable ACR-Smart in milking, it is necessary to position the Combifast fixed part towards the cow on the right. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 24 It is the engineer's task to check that the system is not continually knocked to the ground by the animal and, if necessary, to prevent the animal doing so. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 25 5610070_2023.01_EN Original instructions Positioning the Portable ACR-Smart during washing Support pipe Vacuum pipe Milk pipe Washing pipe This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 26 (ref. 3) • Hold the device as shown in the figure (ref. 4) Failure to follow these safety instructions could result in injury to people. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 27 Increase the value for longer milking (increased emptying of the udder) or increase it for shorter milking. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 28 9 DESCRIPTION OF THE DEVICE A) Display B) LEDs (green LED, red LED) C) Stop key 3” E) Combination of keys for accessing the washing or programming mode This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 29 The central point flashing indicates manual - Manual milking milking Code dt Detachment Code AL (flashing) Milking without continuous flow alarm This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 30 You can set a different frequency during the washing cycle (parameter U.F.). Press the key to stop the washing cycle and retract the unit. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 31 The sole lower line indicates the absence of milk and therefore the final delay count In each milking stage, the two vertical lines flash following the frequency of the pulsator This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 32 If parameter Alarm AL = oFF, milking will only stop when the maximum milking time elapses (E.t.), regardless of the flow. Use this setting for timed milking without sensor This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 33 (stand- by); press the key to start a new milking session. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 34 (parameter S.t.) and the frequency and pulsation ratio gradually go back to the values set for milking. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 35 As soon as a Continuous If a Continuous Flow is not Flow signal is detected detected, the Detachment again, the milking process Operations start continues normally This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 36 The unit removal procedures start automatically, after which code AL still appears alternately with code dt on the display, and the red LED keeps flashing. Press the key to reset the alarm and switch to the detachment mode (stand-by). This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 37 If the parameter has been modified, the display flashes. ”; h To exit the programming mode press and hold the automatically restarted and the version of the software currently installed in displayed. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 38 2 (=20 NEUTRAL TIME been a continuous flow of milk, automatic (corresponding Seconds (10x) seconds) stimulation starts if it has been set to 0÷240) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 39 ALARM oF - on WARNINGS It will only detach when the maximum milking time elapses (E.t.) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 40 The dot lit-up indicates that the value must be multiplied by 10 >> 150ppm Neutral time – nt : The dot lit-up indicates that the value must be multiplied by 10 >> 80 seconds This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 41 Swing-Over arm (the CV channel controls a piston that moves the arm from right to left and vice versa) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 42 JUMPER 2 OPEN < 100 gr/min JUMPER 1 OPEN 2660 6.42 +/- 0.07 (<3.52 oz/min) JUMPER 2 OPEN JUMPER 2 - OPEN JUMPER 1 - CLOSED This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 43 Every 750 hours of work, lubricate the gasket only with silicone spray • Every 9000h or 2 years of work replace the DVC gasket (ref. 004) and the DVC rope (ref. 006) This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 44 WARNING After the device has been washed it is recommended to drain the washing water from the vacuum pipeline. This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 45 5610070_2023.01_EN Original instructions 11 SPARE PARTS DIAGRAM PORTABLE ACR-SMART This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 46 5610070_2023.01_EN Original instructions ACR-SMART This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 47 5610070_2023.01_EN Original instructions DVC1000 This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 48 Attention: leave the ball fixed and change the position of the hook This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 49 13 CE DECLARATION OF CONFORMITY d dd f h d c w h h ch c c f c wh ch c ch c This manual is the property of InterPuls S.p.A. - any copying, even partial, is strictly prohibited.
  • Page 52 | InterPuls | Albinea | Via F. Maritano 11 | 42020 | Reggio Emilia | Italy | T +39 0522347511 | F +39 0522 348516 | Sales.Albinea@milkrite-interpuls.com | www.milkrite-interpuls.com...