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InterPuls TOP WASH Use And Maintenance Instruction Manual

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Use and Maintenance Instruction Manual
TOP WASH
(Software Version 2.0)
InterPuls S.p.A.
Via F. Maritano, 11 - 42020 - Albinea (RE) – ITALY
Tel. +39 0522 347511
Fax +39 0522 348516
sales@interpuls.com
InterPuls S.p.A.
-
IL PRESENTE MANUALE È PROPRIETÀ DELLA -
OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA

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Summary of Contents for InterPuls TOP WASH

  • Page 1 Use and Maintenance Instruction Manual TOP WASH (Software Version 2.0) InterPuls S.p.A. Via F. Maritano, 11 - 42020 - Albinea (RE) – ITALY Tel. +39 0522 347511 Fax +39 0522 348516 sales@interpuls.com InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA -...
  • Page 2 Use and Maintenance Instruction Manual DOCUMENT CODE 5400157-03_MI_04.13 - EN EDITION Rev.03 04/13 PRODUCT TOP WASH (software version 2.0) YEAR OF MANUFACTURE 2011 InterPuls S.p.A. THIS MANUAL IS THE PROPERTY OF - ANY COPYING, EVEN PARTIAL, IS PROHIBITED MI - 2...

  • Page 3: Table Of Contents

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione Table Of Contents GENERAL WARNINGS ........................10 General information and safety warnings ..................10 1.1.1 Important warnings ........................ 10 1.1.2 Symbols used in this manual ....................10 1.1.3 Rules and regulations for the user..................10 1.1.4...
  • Page 4 Stopping a program, repeating a cycle, selecting the cycle required..........39 Pre-milking rinse program ......................39 Water level ............................. 39 OPTIONAL FUNCTIONS ........................40 Air – Injector and InterPuls Sanivac ....................40 Asciugatura dell’impianto System drying ..................40 Water temperature ..........................41 WASHING CYCLES ..........................41 Rinse only cycles ..........................

  • Page 5: General Warnings

    Any failure to observe the warnings contained in this manual may result in malfunctions or damage to the system. 1.1.4 Liability limits InterPuls S.p.A. declines all liability for damages to persons, animals or things caused by incorrect use of the appliance. Before using the product 1.2.1...

  • Page 6: Disposal

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT When assembling and operating the device, it is necessary to follow the instructions of the Manual and pertinent standards and regulations concerning safety at work and health protection. Disposal The device must be disposed of exclusively by an authorized company in conformity to the laws and regulations concerned.

  • Page 7: Description

    TOP WASH - Manuale Istruzioni, Uso e Manutenzione 2 DESCRIPTION The Top Wash washing programmer is an electronic unit designed to wash milking plants. The programmer consists of a stainless steel box containing the electronic part, and another stainless steel box containing the hydraulic part of the appliance.

  • Page 8: Technical Data

    9) Keyboard 18) Pressostat input 10) Display 19) Tank filling pipes Fig. 6 - Top Wash electronic card Fig. 5 - Top Wash water connections Fig. 7 Keyboard and Display InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È...

  • Page 9: Precautions To Be Taken During Installation

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione Precautions to be taken during installation Caution To prevent hot water and detergent vapours from damaging the internal circuits, it is advisable to avoid installing both boxes, especially those containing electronic material, directly above the stainless steel tank.

  • Page 10: Water Inlets

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT Water inlets The water inlets are to be found on the sides of the hydraulic box: all versions are fitted with 2 inlets for hot water and 1 for cold water. NOTE: The version with 2 plastic connectors is fitted with 3hot water inlets.

  • Page 11: Peristaltic Pumps

    For correct dosing of washing detergent / acid please proceed to set the operating times for the peristaltic pumps as follows: 1) Once the TOP WASH has been installed, allow the pump to draw the liquid you intend to use for one minute, draining it into a suitable container;...

  • Page 12: Product Containers

    Bracketing should be carried out at least 200mm from the edge of the tank or alternatively, should this not be physically possible, the tank should be closed with a cover to stop hot vapours from coming into contact with the TOP WASH boxes. Product containers...

  • Page 13: Washing System Diagram

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione 4.11 Washing system diagram 1) Top Wash programmer. 2) Drainage valve. 3) Drain pipe. 4) Tank. 5) Water suction pipe. 6) Milk pump. 7) Milk filter. 8) Air compressor. 9) Compressed air solenoid valve.

  • Page 14: Elecrtical Diagram Version With 2 Peristaltic Pumps

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 4.12 Elecrtical diagram version with 2 peristaltic pumps Fig. 11 Electrical diagram- version with 2 peristaltic pumps InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA MI - 1...
  • Page 15 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione Key to figure 11: Terminal Colour of wire Utility Yellow Cold water solenoid valve Grey Pink Hot water solenoid valve Blue Brown DETERGENT/ACID hot water solenoid valve White Not used Green...

  • Page 16: Water Supply Diagram For Version With 2 Peristaltic Pumps

    Bracketing should be carried out at least 200mm from the edge of the tank or alternatively, should this not be physically possible, the tank should be closed with a cover to stop hot vapours from coming into contact with the TOP WASH boxes. InterPuls S.p.A.

  • Page 17: Electrical Diagram Version With 2 Containers

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione 4.14 Electrical diagram version with 2 containers Fig. 13: Electrical diagram for version with 2 containers InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA...
  • Page 18 TOP WASH III – Quick settings 5400157_MI_01.04.11-IT Key to figure 13: Terminal Colour of wire Utility Yellow Cold water solenoid valve Grey Pink Hot water solenoid valve Blue Brown DETERGENT hot water solenoid valve White ACID hot water solenoid valve...

  • Page 19: Water Supply Diagram For Version With 2 Containers

    Bracketing should be carried out at least 200mm from the edge of the tank or alternatively, should this not be physically possible, the tank should be closed with a cover to stop hot vapours from coming into contact with the TOP WASH boxes. InterPuls S.p.A.

  • Page 20: Electrical Diagram Version With 3 Peristaltic Pumps

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 4.16 Electrical diagram version with 3 peristaltic pumps Fig. 15: Electrical diagram for version with 3 peristaltic pumps InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA...
  • Page 21 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione Key to figure 15: Terminal Colour of wire Utility Yellow Cold water solenoid valve Grey Pink Hot water solenoid valve Blue Brown DETERGENT/ACID hot water solenoid valve White Not used Green...

  • Page 22: Water Supply Diagram For Version With 3 Peristaltic Pumps

    Bracketing should be carried out at least 200mm from the edge of the tank or alternatively, should this not be physically possible, the tank should be closed with a cover to stop hot vapours from coming into contact with the TOP WASH boxes. InterPuls S.p.A.

  • Page 23: Electrical Diagram Version With 1 Container

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione 4.18 Electrical diagram version with 1 container Fig. 17: Electrical diagram for version with 1 container InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA...
  • Page 24 TOP WASH III – Quick settings 5400157_MI_01.04.11-IT Key to figure 17: Terminal Colour of wire Utility Yellow Cold water solenoid valve. Grey Pink Hot water solenoid valve. Blue Brown DETERGENT solenoid valve. White Not used Remote Switch (Heating coil) Transformer 24V AC ( F )

  • Page 25: Water Supply Diagram For Version With 1 Container

    Bracketing should be carried out at least 200mm from the edge of the tank or alternatively, should this not be physically possible, the tank should be closed with a cover to stop hot vapours from coming into contact with the TOP WASH boxes. InterPuls S.p.A.

  • Page 26: Specific Electrical Diagram

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 4.20 Specific electrical diagram InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA MI - 1...
  • Page 27 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione WARNING For earlier versions of TurboWash see its instruction sheet. InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA MI - 2...
  • Page 28 TOP WASH III – Quick settings 5400157_MI_01.04.11-IT InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA MI - 1...
  • Page 29 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA MI - 2...
  • Page 30 TOP WASH III – Quick settings 5400157_MI_01.04.11-IT InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA MI - 1...

  • Page 31: Electrical Diagram With Imilk700 & Frequency Regulator

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione 4.21 Electrical diagram with iMilk700 & Frequency Regulator InterPuls S.p.A. IL PRESENTE MANUALE È PROPRIETÀ DELLA - OGNI RIPRODUZIONE ANCHE PARZIALE È VIETATA MI - 2...

  • Page 32: Description Of Functions

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 5 DESCRIPTION OF FUNCTIONS Standby nide Top Wash 06:30 In Standby Mode, the display shows: • 45°C the name of the the device • Pre-Mung. 06:00 --:--18:00 the temperature read by the temperature probe •...

  • Page 33: Washing Programs

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione 6 WASHING PROGRAMS A Washing Program consists of a SEQUENCE of various washing CYCLES. There are 4 Washing Programs, all of which are fully reprogrammable. Factory settings The four washing Programs have been pre-set to carry out the following cycles in sequence: Program 1: “W”...

  • Page 34: Stopping A Program, Repeating A Cycle, Selecting The Cycle Required

    Washing Program or a Milking is running. Water level Position the pressostat probe (ref. 16 Fig.5) inside the tank (ref. 6 Fig.5). The Top Wash Programmer pressostat (ref. 18 Fig.6) is able to read the water level centimetre by centimetre. Therefore, it is possible to set: ...

  • Page 35: Optional Functions

    7 OPTIONAL FUNCTIONS Air – Injector and InterPuls Sanivac The Top Wash Programmer can directly control an Air-Injector fitted on the system, and the Interpuls Sanivac device (A) which automatically increases the vacuum level during washing operations (ref. B vacuum regulation valve).

  • Page 36: Water Temperature

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 8 Water temperature The Top Wash Programmer is fitted with a temperature probe for reading the temperature of the cleaning water. The functions connected to the reading of the temperature can be set as follows: ...

  • Page 37: Rinse Only Cycles

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione Rinse only cycles  Cycle “C” = “COLD” (rinse with COLD water)  Cycle “W” = “WARM” (rinse with WARM water) This is a rinse cycle only: the water goes through the pipes only once and is drained directly by the drain valve.

  • Page 38: Main Washing Cycles

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT MAIN WASHING CYCLES  Cycle “H” = “HOT” (Main washing cycle with Hot Water) + disinfectant (with only 3 P/P)  Cycle “D” = “DET” (Main washing cycle with Hot Water + DETERGENT) ...
  • Page 39 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione CYCLE “H” = HOT CYCLE “D” = DET CYCLE “A” = ACID Prog 1 HOT Cycle 58°C Prog 1 DET. Cycle 40°C Prog 1 ACID Cycle 40°C Level 12cm Valves: 1 2 3 4...

  • Page 40: Programming

    In order to access Programming Mode, it must be entered the password that was assigned when you purchased the washing programmer. In Programming Mode it is possible to optimise the parameters of the Top Wash Programmer in order to suit the requirements of all the various washing systems.
  • Page 41 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione Set the time for the operation of the DRAIN VALVE in the Press  HOT, DET, and ACID cycles. Time DRAIN Valve: 2:00   Time Setup Set the time for the operation of the MILK PUMP at the end of every cycle.
  • Page 42 TOP WASH III – Quick settings 5400157_MI_01.04.11-IT these parameters only in the versions with 2 or 3 peristaltic pumps). Press ENTER to access the Peristaltic Pumps screens for the configuration of the parameters, press  to pass onto the next set of parameters (Temperature Setup).
  • Page 43 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione   Programs Setup Repeat the same steps to enter the configuration of the 0 1 2 3 4 5 6 7 8 9 sequence of cycles for program Pre-M. Pre-M: W ...

  • Page 44: Table Of Programming Parameters

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 10.2 Table of programming parameters SCALE Setup Parameter Range Preset Description Level cm - inches Unit of measurement for the water level Temperature °C - °F °C Unit of measurement for the water temperature...
  • Page 45 It is advisable to call in a specialized maintenance technician every 6 months to check the state of the Programmer’s electrical and mechanical components. InterPuls S.p.A. declines all liability concerning incorrect use of the Programmer. Furthermore, please note that the choice of cleaning products is the User’s s responsibility.

  • Page 46: Trouble Shooting

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 12 TROUBLE SHOOTING 12.1 Interruption of electrical current  In the event of a black-out during a washing process, when the electrical current is restored, the programmer will resume the programme automatically, from the point at which it was interrupted.

  • Page 47: Control Dial And General Malfunction Random Blockages

    5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione 12.2 Control dial and general malfunction random blockages  In the event that there are random episodes of malfunction or continual blockages during operation, verify that the connection with the grounding circuit is secure. It is extremely important that the control dial is connected to the ground via a proper cable.

  • Page 48: Appendix - Quick Start Tart Up

    TOP WASH III – Quick settings 5400157_MI_01.04.11-IT 13 APPENDIX – QUICK START TART UP STEP MENU SETTINGS DISPLAY N° From the main screen hold pressed the button Time Setting until the time starts flashing. Now it’s possible to modify it digiting the right one.
  • Page 49 5400157_MI_01.04.11-IT TOP WASH - Manuale Istruzioni, Uso e Manutenzione To navigate through the cycles, press buttons. For WARM and COLD cycles set the rinse times; for HOT, ACID and DET set the re- Cycles circulation times. In this case set also the duration Duration of discharge phase.
  • Page 50 TOP WASH III – Quick settings 5400157_MI_01.04.11-IT Select the program type with buttons, move in the next screen with and set the reference temperature. 0 : normal operation 1 : if the temperature decreases under the set Temperature value, the drain valve opens to discharge the pipe...