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AMGO Hydraulics MRL09 Installation And Service Manual

Mid-rised scissor slift
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MID-RISED SCISSORS LIFT
Cargo Claims
If there is any missing or damaged
product during transportation, the
buyer must not ate on the shipping
paperwork or refuse the shipment.
NOTATE ALL DAMAGE OR REFUSE
DAMAGED SHIPMENT!
Model:MRL09
!
Read the entire contents of this manual before
using this product. Failure to follow instructions
and safety precautions could result in serious
injury or even death. Make sure all other
operators also read this manual. Keep this
manual near the machine so that it can be seen
by all users. By proceeding with installation and
operation, you agree that you are fully
understand the contents of this manual and
take full responsibility for the use of the
product.
DANGER

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Summary of Contents for AMGO Hydraulics MRL09

  • Page 1 MID-RISED SCISSORS LIFT Model:MRL09 △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious injury or even death. Make sure all other Cargo Claims operators also read this manual. Keep this...
  • Page 2: Table Of Contents

    CONTENTS PROFILE ..................1 IMPORTANT SAFETY INSTRUCTIONS ..........3 I. PRODUCT FEATURES AND SPECIFICATIONS ........5 II. INSTALLATION REQUIREMENT ............. 6 III. INSTALLATION STEPS ............... 8 IV. TEST RUN ................18 V. EXPLODED VIEW ...............24 VI. OPERATION INSTRUCTIONS ............. 26 VII. MAINTENANCE SCHEDULE ............27 VIII.
  • Page 3: Profile

    PROFILE This instruction manual is specially prepared for you. Your new lift is the product of over a decade of continuous research, testing and development and is the most technologically advanced lift on the market today. Please make sure to read through this manual before operating the lift. Record the information on the nameplate label here: Model No.: Serial No.:...
  • Page 4 SAFETY WARNING LABEL Fig.1...
  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation complies with all applicable local regulations and rules, such as Occupational Safety and Health Administration regulations and electrical codes.
  • Page 6 proper lubrication and maintenance procedures according to the manual. Keep handles or buttons clean, dry, and free of oil. 17. Stay alert. Use common sense to observe what you are doing and stay alert. 18. Check for damaged parts. Check for adjustments to moving parts, damage to parts, or anything that may affect their operation.
  • Page 7: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS (See Fig.2) MID-RISED SCISSORS LIFT: MODEL MRL09 · 9,000lbs lifting capacity; · Mid-rised scissor lift, 24V safety voltage control; . Dual hydraulic synchronization & hydraulic locking system; . Lifting scissors made of thickened steel which are more strong;...
  • Page 8: Installation Requirement

    II. INSTALLATION REQUIREMENT A. Tools requirement Rotary Hammer Drill  Wrench sets # # # #  :(13 、15 、17 、19 (Φ19、Φ10、Φ4) Screw Set Claw Wrench ( for 40-42mm)   Socket Head Wrench (8″) Pliers   Fig.3...
  • Page 9 B. Equipment storage and installation requirements. 1.Store the equipment in a dry, non-moldy, non-flammable environment. 2.The lift is only approved for indoor installation and use, and outdoor installation is prohibited. 3.When installing the device, take safety precautions according to the instructions to avoid device damage.
  • Page 10: Steps Of Installation

    △ DANGER All electrical wiring must be performed by a licensed and certified electrician. Attempting to connect the circuit without proper certification may result in damage to the lift or electrocution, resulting in serious injury or death. III. STEPS OF INSTALLATION A.
  • Page 11 Open the part box, check the parts according to the part list (See Fig.7) Fig. 1.3 Open the parts bag , check the parts according to the part list (See Fig.8) Fig. B. SPECIFICATIONS OF CONCRETE 1. Concrete must be thickness 4”minimum and test strength 3,000psiminimum; floors must be in good condition and no cracks.
  • Page 12 3. Install the lift according to the actual installation site. Fig.10 C. Install Oil hose Connect oil hoses of control cabinet and lifts according to the numbers marked Master cylinder I Slave cylinder I Master cylinder II Slave cylinder II 55 58 59 57 Fig.
  • Page 13 Part No. Specification ②③⑤⑥ 10620072 1/4*25 9/16’’ Note: 1003285007 1/4*26 5/16’’ ①④ 1. Extended No. oil hose is only ⑭ No. ⑨ 1/4*99 5/8’’ 1003285008 used for 114 3/16" maximum installation distance. 1003285009 No. ⑦ 1/4*109 1/16’’ No. ⑩ 1/4*148 13/16’’ 1003285010 2.
  • Page 14 2. Circuit diagram (Fig.13) Single Phase Fig.13 3. Part list Description Code Specification Power Switch 220V AC Breaker Breaker Breaker AC Contactor 24V AC High Limit Switch Low Limit Switch Hydraulic Solenoid Valve AC 24V Push Button Single Push Button Down Single Push Button...
  • Page 15 E. Limit Device Illustration When lift rise to 1/4”, High Limit Device slide block contact the limit switch drive rod, the limit switch acts to stop the lift at its max lifting height. Fig. 14 2. Low Limit Device When the lift lowers to 11 13/16” from Platform ground, the platform contacts the limit switch drive rod, the limit switch acts...
  • Page 16 F. Level two platforms and install anchor bolts 1. Check by level bar and use the shim to adjust the platforms until two platforms are in the same level. Using the Level Bar for measurement 40/41 Using the adjusted shim for the level Fig.16 2.
  • Page 17 2.2 Drill the hole for the anchor bolt with the rotary hammer drill, type the anchor bolt into the ground, and then fasten it with Ratchet spanner. Note: The Torque of anchor bolt is 1328lbf.in, the length inside ground of anchor bolt must be over 3 1/2”(90mm).
  • Page 18 H. Install oil hose protective cover and anchor the control cabinet. 1. Arrange the oil hoses and wires, cover with the oil hose protective cover and set up the control cabinet. Arrange the oil hoses and wires, cover with the oil hose protective cover Fig.
  • Page 19 2. Install the colloidal screw of oil hose cover Fastening Typing Cleaning Drilling Fig. 22 3. Install the control cabinet anchor bolt Install screw Drilling Cleaning Tighten Fig. 23...
  • Page 20: Exploded View

    IV. EXPLODED VIEW Fig.24...
  • Page 21 PARTS LIST FOR MODEL MRL09 Item Part# Description QTY. 1103283001A Platform 1003105001 Upper Slide Block HK023 60*42*33 1103282001A-01 Outer Scissors 10610008 Snap Ring Ф30 1103282008-01 Piston Rod Connecting shaft φ30*230 10610123 Self Locking Nut M30*3.5 10610108 Washer Ф44*Ф30.5*2 1103282013A Connecting Pin for inner scissors φ30*101 10620141 Bronze Bush Ф36*Ф30.1*24...
  • Page 22 Item Part# Description QTY. 10620069 Wood Screw M4*30 10620070 Colloidal Ф6 10620034 Rubber Pads (120*100*38) 10610070 Rubber Pads (100*70*120) 1103281006 Oil Hose Cover L=840mm 11620036A Oil Hose Cover L=1060mm 11620161 Oil Hose Cover 10620079 Fitting 1/4JIC(M)*1/4JIC(M) 11620035A Oil Hose Cover (748mm) 10620072 ②③⑤⑥...
  • Page 23 Parts list for control cabinet Item Part# Description QTY. Note 63-1 1162K001A Cabinet 10620150 Breaker DZ47-60/3P 25A 63-2 10202046 Breaker 2P 220V 63-3 10202049 Breaker TGB1V-63/1P 6A 63-4 10420084A 24V AC Contactor (KM) 63-5 10420134 24V Transformer (TC) 63-6 10202049 Breaker 1P 6A 63-7 1061K052...
  • Page 24 3 Master Cylinder (1003286001) 25-6 25-5 25-4 25-3 25-2 25-1 25-7 25-14 25-8 25-9 25-16 25-10 25-11 25-15 25-12 25-10 25-13 Fig.26 Item Part# Description QTY. 25-1 1103286003-01 Bore Weldment 25-2 10620046 Y Ring OSI Ф40*Ф50*6 25-3 10620047 Support Ring Ф40*Ф46*12.5*3 Dust Ring Ф40*Ф48*(5~6.5) 25-4 10209078A...
  • Page 25 4 Slave Cylinder (1003286002) Fig.27 Item Part# Description QTY. Note 26-1 Bore Weldment 1103286005-01 26-2 10620049 O ring Ф69*5.3 26-3 1103286016 End Cap 26-4 10620058 O Ring Ф40*3.55 26-5 10209078A Dust Ring Ф40*Ф48*(5~6.5) 26-6 10201034 Buzzer 26-7 1103286004 Piston Rod O Ring Ф25*3.1(进口...
  • Page 26: Exploded View

    Illustration of hydraulic valve for power unit Throttle Relief valve valve Check Valve Check valve Release Valve Release valve Oil Outlet Port Fig.28 V. TEST RUN 1. Turn on the power after connecting oil system correctly. Push the UP button, and check the rotated direction of the Motor (This is right if lift is upward, otherwise, it is wrong direction of the Motor).
  • Page 27 b. Quickly click the button UP until the platforms just to be lifted up. c. Turn the handles of shut off valves to the positions as Fig.30. Push the button UP to check if the platform P1 and P2 can lift up synchronously. If not, repeat the step a and b until the platform P1 and P2 can lift up synchronously.
  • Page 28: Operation Instructions

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of site near the lift, and down the lift to the lowest position; 2. Drive vehicle to the platform and put on the brake; 3. Turn on the power and push the button UP raise the lift to the working position;...
  • Page 29: Maintenance Schedule

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150Nm. 2. Check all fittings, bolts and pins to insure proper mounting. 3. Make a visual inspection of all hydraulic hoses for possible wear or leakage. Adjusting the lifting level on both platforms. 4.
  • Page 30: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1. Replace start button Motor does not 2. AC contactor burned out 2. Replace AC Contactor 3. Motor burned out 3. Repair or replace motor 1.Wiring connections of 3 phase are not 1.
  • Page 31: Car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put this safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use original equipment parts to repair.
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