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AMGO Hydraulics AX-16A Installation And Service Manual

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SCISSORS LIFT
Model:AX-16A

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Summary of Contents for AMGO Hydraulics AX-16A

  • Page 1 Original SCISSORS LIFT Model:AX-16A...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............1 Installation Requirement ...............2 Steps of Installation ................3 Exploded View ..................20 Test Run ....................29 Operation Instruction ................30 Maintenance ..................31 Trouble Shooting ................33 Lift Disposal..................34...

  • Page 3: Product Features And Specifications

    · Integrated rear slip-plates · Heavy duty design, fit for a wide range of vehicle car to van and light truck. · Optional Jack (with hand pump/air-operated hydraulic pump) · Optional Turnplate Fig. 1 MODEL AX-16A SPECIFICATIONS Distance Overall Lifting Lifting Min.

  • Page 4: Installation Requirement

    INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill Carpenter’s Chalk (Φ19, Φ10, Φ4,)   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Lock Wrench ...

  • Page 5: Steps Of Installation

    B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C．SPECIFICATIONS OF CONCRETE Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1．Concrete must be thickness 4’’...
  • Page 6 Illustration for on surface installation (See Fig.4). The control cabinet is installed at the left of car in direction, the oil hose cover is put to right angle. (The control cabinet can also be installed to the right of car in direction.) The control cabinet is installed at the left of car in direction.
  • Page 7 2. For Optional Installation: Flush mount installation 2.1 Flush mount installation foundation (Fig.5) Φ4” PVC Tube Φ100 PVC Tube Hydraulic system, limit switch , Air Hydraulic system, limit switch , source input Air source input Φ4” PVC Tube Φ100 PVC Tube Fig.
  • Page 8 B. Check the parts before assembly. 1. Received package (Packaged lift , control cabinet and Guide Ramp. Etc.)(See Fig. 7). Fig. 7 2. Move aside the lift with fork lift or hoist, and open the outer packing carefully. 2.1 Parts for on surface installation (See Fig.8) Fig.
  • Page 9 3. Open the parts box, check the parts according to the part list (See Fig.10). Fig. 10 4. Check the parts of the parts bag according to the parts bag list 4.1 Parts bag for on surface installation (See Fig.11) Fig.
  • Page 10 C. Layout the machine and install oil system and air line system. 1. Select a location and layout the equipment according to steps A (See Fig. 13). The control cabinet can be installed on the left or right according to the site. Fig.
  • Page 11 2.2 Control cabinet installed in the right of the car in direction (See Fig. 15). Install the bellows according to the drawing Fig. 15 Connect to the A of Air solenoid valve 3. Install the oil-water separator (See Fig. 16). 67 83 12-8 12-11...
  • Page 12 4. Connect the air source (air pressure 5kg/cm -8kg/cm ), Adjust the air pressure to 0.8MPa (See Fig. 17). Connect air source Adjust the air pressure to 0.8MPa Clockwise to increase the air pressure Counter-clockwise to reduce the air pressure Fig.
  • Page 13 1.2 Circuit Diagram (See Fig. 19). Single phase Fig. 19 220V Electric Component Specificatio Item Name Code Specification Item Name Code Power switch 380V AC Push button Duplex Breaker Push button LOCK Duplex Breaker Push button Down Triple Lower Alarm Breaker Pass Duplex...
  • Page 14 E. Level two platforms and install anchor bolts. 1. Check by level bar, adjust downward screw(see Fig 20) ,level adjustment until two platforms to both side, then adjust upward screw(see Fig 21) and make it to touch with downward screw when lower to the lowest position, tighten nut finally. Fig.
  • Page 15 2.2 Fix the anchor bolts. Drilling the hole for the anchor bolt with the rotary hammer drill, type the anchor bolt into the ground, and then fasten it with ratchet spanner (See Fig. 23).Note: The torque of anchor bolt is 150N.m, the length inside ground of anchor bolt must be over 3-1/2”.
  • Page 16 Install Limit rod G. Install oil hose cover for on surface installation. 1. Tidy up the oil hose and air line, cover the oil hose cover (See Fig. 25). Using the colloidal screw to fasten the oil hose cover Fig. 25 2.
  • Page 17 H.Install optional parts of air line kit(see Fig.27) 90air line Fitting 12-30 Connect Air Source Fig.27...
  • Page 18 1.Install air line kit 1.1. Connect the air line fittings with 8*6 black air line as following photo. The length of air line can be cut accordingly. (See Fig.28)   Fig 28...
  • Page 19 φ8*φ6 air line Connect air Source Oil-water View B View A separator 1.3. Through black air line (8*6) to 1.2. Replace 90˚ air line fitting to the hole at the base and fixing slot of two-way fitting from oil-water outer scissor separator, then pass through black air line (8*6) to control cabinet and connect with screw fitting.
  • Page 20 View F View E Ø8*Ø6Air line 1.4. With Two-way valve separate the air source into two ways and connect with rolling jack separately Air line Air line View b Ø8*Ø6Air line View a 1.5.Install quick female fitting, then 1.6. Install quick female fitting, then connect it with male air line ...
  • Page 21 View G Air pump 1.7. Connect female airlines of  and  to quick male fitting on two operate jack. Part list for Optional Airline Kits: Item Part# Description Item Part# Description Air line fitting T screw fitting 10420213 1061K091 C shape Quick female Quick T fitting 10540007...

  • Page 22: Exploded View

    EXPLODED VIEW MODEL AX-16A Fig.31 Optional turnplate (set turnplate adjusting block to both side when installation)
  • Page 23 PARTS LIST For Model AX-16A Item Part# Description Note 11520003 Shelf 11530002A Inner Scissors 11530003A Outer Scissors 10520011 Air Cylinder 10420153 Cap Head Bolt M6*20 10510012 Hex Bolt M20*75 10510040 Limit switch assy. 11520013A Connecting Pin 10206032 Snap Ring φ25...
  • Page 24 Item Part# Description Note 10206006 Washer φ12 10420136 Hex Bolt M12*45 11520005A Drive-in Ramp(On surface/Flush mount) 10206010 Snap ring φ10 11620043 Roller Pin 11610667 Up Sweep Roller 10510039 Cap head bolt M3*16 11510006 Pin For Drive-in Ramp 10201005 Split Pin 4*50 11510018 Guild Ramp (On surface/Flush mount) 11520004A...
  • Page 25 T-Fitting 10209062 1/4NPT(M)*1/4JIC(M)*1/4JIC(M) 1061K101 Shut off Valve 1/4NPT(F)*1/4NPT(F) 10680072 90° Fitting 1/4NPT(M)*1/4NPT(M) 10420018 Self locking Nut M6 Oil horse Cover （L=605mm） 11570618 11540028 Oil Hose Cover （L=1160mm） Oil Hose Cover （L=1060mm） 11540027 Oil Hose Cover （L=750mm） 11540025 11540029 Oil Hose Cover 10620065 Shim (2mm) 10201090...
  • Page 26 4.1 CYLINDERS EXPLODED VIEW(520028B/520017B） Add grease to lubricate regularly Add grease to lubricate regularly Fig. 32...
  • Page 27 Parts For Cylinder Item Part# Description Note Parts For Main Cylinder 11-1 10510008B Main Cylinder 11-2 10520053 O- Ring (φ118*5.3) 11-3 11520043 Head Cap(Main) 11-4 10520052 Support Ring (φ67*φ73*15) 11-5 10520051 Y- Ring ISI(φ67*φ77*6) 11-6 10520050 Dust Ring (φ67*φ75) 11-7 11510009B Piston Rod (Main) 11-8...
  • Page 28 4.2 CONTROL CABINET EXPLODED VIEW Fig.33 Parts for Control Cabinet Item Part# Description Note 10201094 12-1 Power Indicator 10420071 12-2 Button UP 10420071 Button Lock 12-3 10420072 12-4 Button DOWN 1152K001C 12-5 Control Panel 41010217 12-6 Power Switch (QS) 1152K007D 12-7 Cabinet Body 10420167C...
  • Page 29 Item Part# Description Note 10620082 12-16 Terminal 10202046 Breaker 2P (Only for Single Phase) 12-17 10202049 Breaker 1P 12-18 10580114 Transformer (TC) 12-19 1061K052 Cap head bolt M4*8 12-20 10420135 Timer Relay Base 12-21 10420141 Intermediate Relay(KA) 12-22 10420083 Timer Relay(KT) 12-23 10420084A AC Contactor (KM)
  • Page 30 220V/60HZ /1Phase Electric Power Unit Parts list Item Part# Description Qty. Note 81400180 Rubber Pad 81400250 Start capacitor 81400200 Run Capacitor 10420148 Cap head bolt with washer 81400066 Protective cover for capacitor 81400363 Motor Connecting Shaft 80101014 Manifold Block 10209149 Lock Washer φ6 81400276...

  • Page 31: Test Run

    TEST RUN 1. Preparation before Synchronous adjustment a. Fill the reservoir with hydraulic oil. In consideration of power unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46#. b. Turn on the power after connecting oil system correctly. Press the button Up, and check the rotated direction of the motor (This is right if lift is upward, otherwise, it is wrong direction of the motor).

  • Page 32: Operation Instruction

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of site near the lift, and down the lift to the lowest position. 2. Drive vehicle on the platforms and pull the brake. 3. Turn on the power and push the button “Up”, raise the lift to the working position. Note: make sure the vehicle is steady when the lift is rising 4.
  • Page 33 VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150Nm. 2. Check all fittings, bolts and pins to insure proper mounting. Note: All anchor bolts should take full torque. If any of the bolts does not function for any reason, DO NOT use the lift until the bolt has been replaced. 3.

  • Page 34: Maintenance

    For Secondly Cylinder For shaft of piston rod of Fig.42 Secondly cylinder Fig.43 Every six months: 1. Make a visual inspection of all moving parts for possible wear, interference or damage. 2. Check and adjust the platform as necessary to insure level lifting. 3.

  • Page 35: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1.Start Button does not work 1. Replace button 2.Wiring connections are not in good 2. Repair all wiring connection condition Motor does not run 3. AC contactor burned out 3. Replace AC contactor 4. Motor burned out 4.
  • Page 36 it should follow local laws and regulations. AMGO HYDRAULIC CORPORATION 1931 Jo Rogers Blvd, Manning, South Carolina, USA Tel: (803) 505-6410 Fax: (803) 505-6410 72257403 anual No.： 2022/05 Revised date：...

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