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Indicates a hazardous situation, which, if not avoided, can result in death, serious injury. | |
Indicates a potentially hazardous situation, which, if not avoided, can result in injury. | |
Notice! | Indicates practices which, if not avoided, can result in equipment damage. |
Attention! | Indicates the risks due to magnetism. |
Indicates the exposure to a hot surface. |
![]() | Position number Indicates device components relevant to actions. |
![]() | Correct/result Indicates the correct execution or the result of an action step. |
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![]() | Beep Indicates action steps, for which beep sounds are to be heard. |
Use
Area of use
Unpacking
Unpack the device carefully. Any damage should immediately be reported to the carrier (mail, rail or freight forwarding company).
Scope of delivery
1 | IKA Plate (RCT digital) / RCT 5 digital |
2 | Power cord |
3 | USB cord |
4 | Temperature sensor PT 1000.60 |
5 | Screwdriver (safety circuit) |
6 | Magnetic stir bar IKAFLON 30 and 40 mm |
7 | User guide |
8 | Warranty card |
Risk of tipping!
Notice!
Temperature sensor PT 1000:
Contact thermometer ETS-D5 / ETS-D6:
A | Main switch (left « on, right « off) | I | Standby LED |
B | Adjustable safety circuit | J | Power socket |
C | Rotating / pressing knob - Temperature setting | K | USB Interface |
D | Rotating / pressing knob - Speed setting | L | RS 232 Interface |
E | "Menu" button | M | Connection for PT 1000 temperature sensor series, temperature probes or contact plugs |
F | "Timer" button | N | Heating plate |
G | "Lock" button | O | Threaded hole for stand |
H | Display |
01 | Set speed value | 10 | Operating mode |
02 | Set temperature value | 11 | Safety circuit temperature |
03 | Motor running / rotation direction | 12 | Viscosity trend value |
04 | Timer / counter | 13 | 14 | PT 1000 temperature sensor connected ETS-D5 / ETS-D6 connected |
05 | Temperature unit | ||
06 | Heating function activated | 15 | All parameters locked |
07 | Actual temperature value | 16 | USB connection with PC |
08 | Actual speed value | 17 | Connection with PC established |
09 | Temperature control mode | 18 | Intermittent mode activated |
Setting the safety temperature limit:
The maximum achievable heating plate temperature is restricted by an adjustable safety temperature limit. Once this limit has been reached, the device stops heating.
Notice!
The denominated temperatures should always refer to the center of the heating plate.
The safety temperature limit must always be set at least 25°C lower than the flash point of the media to be processed!
The adjustable maximum heating plate temperature must always be set at least 15°C under the set safety temperature limit.
Setting range: see section "Technical data".
After switching on the device, the safety temperature limit can be adjusted using a screwdriver. Do not turn the setting screw beyond the clockwise or anticlockwise stop. This will cause irreparable damage to the potentiometer.
Functional test: safety circuit switch-off
Start heating:
General information for heating:
The preferable method for controlling the average temperature is with contact thermometer. After the set point temperature has been adjusted, this results in a short heating-up time, practically no temperature drift and only minor fluctuation in temperature.
A 6-pin jack is located on the rear side of the device for connecting the PT 1000 series, contact thermometer or the contact plug. The electronics of the devices returns a test current that must flow via connector pins 3 and 5 for the heating plate to heat up.
Safety function:
If the test current is interrupted because of eg breakage of contact thermometer or falling out of the cable plug, the heating cuts off.
Settings:
For detailed instructions for settings and limit values, please refer to the operating instructions of the device you are connecting.
The desired medium temperature can be adjusted on the contact thermometer. The required surface temperature of the heating plate can be selected with the rotating / pressing knob or button.
Adjusting the temperature of device to the maximum adjustable temperature will result in the fastest possible heating time. However, the medium temperature may fluctuate to values above the set-point temperature on the contact thermometer. By adjusting the rotating / pressing knob or button to approximately twice the set-point value of contact thermometer (with a setpoint of + 60°C, the temperature of device would be set to + 120°C), you will reach a good compromise between a fast heating time and over-shooting the set point. If you adjust the temperature of the device to exactly the set-point temperature, the medium will not reach the set-point temperature because some loss of the heat will always occur between the heating plate and the medium.
The maximum heating plate temperature is limited to the adjusted safety temperature limit in the event of a control circuit malfunction. (See "Setting the safety temperature limit")
Mode A:
All settings will be stored if the device is switched off or disconnected from the power supply. The stirring and heating functions will be set to OFF when the device is powered on. The safety circuit can be set or modified. When the power supply switch is switched on, A is displayed.
Mode B:
All settings will be stored if the device is switched off or disconnected from the power supply. The stirring and heating functions will be set to ON or OFF when the device is powered on, depending on the previous status of the device. The safety circuit can be set or modified. When the power supply switch is switched on, B is displayed.
Mode D:
When switching the device on, the safe temperature has to be confirmed by pushing one of the rotating / pressing knobs.
During operation, in mode D the device behaves the same as in Mode A with the exception that:
When using an external PT 1000 temperature sensor, you can choose below control modes:
PID mode:
Good control results, minimized overshooting, slow rise in temperature.
2P-mode (two-point controller):
Maximum heating rate, increased overshooting.
PI mode:
Good control results, for some of the heating blocks.
Intermittent mode:
In intermitted mode, the stirring function is interrupted cyclically. The run time (0 / 10 sec – 10 min, 10 sec steps) and pause time (3 sec – 5 min, 1 sec steps) should both be set. When the intermittent mode is activated, a decimal point appears on the display ( )
Rotation direction:
You can select the continuous rotation by setting the time to 00:00:00 via pushing the rotating / pressing knob (D). Afterwards the rotation direction can be selected by turning the rotating / pressing knob (D).
Alternatively to continuous stirring, you can set the direction of rotation reversal. Then the rotation direction changes after each pause.
In this way the magnetic rod is captured and any liquid still rotating is gradually slowed down.
Then the drive accelerates to the target speed.
The menu item "Beep" allows the user to turn on / off the sound that occurs when the timer reaches 00:00:00 or an error message appears.
The menu item "Temperature unit" allows the user to select the desired unit between "°C" or "°F" for displaying the temperature.
Providing safety protection, Error 5 is taken to recognize that the sensor has not been placed in the medium when the heating is switched on.
Notice!
You can set a value from 05 to 30 min for this time limit depending on the application. If time limit is set to 0 min, the "Er05" detection is disabled.
This function will only be active if:
You can specify the procedure of heating and stirring function if the timer achieves 00:00:00 Next to the visually / audible information you can decide independently if the heating and stirring should be stopped automatically if the timer is expired or should continue.
Switching off the stirring function can lead to a delayed boiling
Once the "VISC / SAFE" has been set to "VISC", the viscosity trend value will be shown on the display. The torque trend measurement is used to deduce the change in viscosity of the reaction medium. The devices are not designed to measure absolute viscosity. They only measure and display the relative change in the viscosity of the medium from a starting point specified by the user.
Once the speed of the motor and magnetic rod in the medium have stabilized to the target speed, the viscosity measurement is started at 100% The change in the viscosity is then shown in %.
The value can always be reset to 100% by pushing the „Menu" button for 2 seconds.
Notice!
Torque trend measurement only works for a constant set speed for the duration of the measurement. As a result, intermittent mode cannot be used in conjunction with torque trend measurement.
The current control variable is saved as the reference 100% ΔP and shown on the digital display. The change in the viscosity is then shown in %.
When on the "VISC" screen, the screen will switch to "SAFE" if the adjustment of the safety temperature is activated, during which you may set the safety temperature and the screen will switch back to "VISC" once the setting is done, otherwise it will switch back to "VISC".
The menu item "Factory reset" allows the user to reset all the system settings to the original standard values set at dispatch from the factory (see "Menu structure")
In order to use tolerances to limit temperature deviations, the user can calibrate the temperature sensor in conjunction with the device.
2-point calibration:
Calibration using two temperatures
Notice!
For calibration, select a suitable stirring speed for the application.
Use a calibrated temperature reference meter for control.
Turn the rotating / pressing knob (D) to change the menu item to "Software version"
Timer mode (count down):
Counter mode (count up):
Notice!
The device can be operated by computer via an RS 232 or USB interface using the laboratory software labworldsoft.
The device software can also be updated with a PC via the RS 232 or USB port.
Notice!
Please comply with the system requirements together with the operating instructions and help section included with the software.
The connected devices and their properties are detected automatically. The USB interface is used in conjunction with software control for "remote" operation and can also be used for software update of the device.
First, download the latest driver for IKA devices with USB interface from:
http://www.ika.com/ika/lws/download/usb-driver.zip
Install the driver by running the setup file. Then connect the IKA device to the PC via the USB data cable and follow the instructions.
The data communication is via a virtual COM port.
Note: The USB driver is uncessary for Windows 10 system. Don't install it for Windows 10 system!
Configuration:
The following applies to the command set:
The above details correspond as far as possible to the recommendations of the NAMUR working party (NAMUR recommendations for the design of electrical plug connections for analogue and digital signal transmission on individual items of laboratory control equipment, rev 11).
The NAMUR commands and the additional specific IKA commands commissioning serve only as low level commands for communication between the device and the PC. With a suitable terminal or communications program these commands can be transmitted directly to the device. The IKA software package, Labworldsoft, provides a convenient tool for controlling device and collecting data under MS Windows, and includes graphical entry features, for motor speed ramps for example.
NAMUR Commands | Function |
IN_NAME | Read the device name |
IN_PV_1 | Read actual external sensor value |
IN_PV_2 | Read actual hotplate sensor value |
IN_PV_4 | Read stirring speed value |
IN_PV_5 | Read viscosity trend value |
IN_SP_1 | Read rated temperature value |
IN_SP_3 | Read rated set safety temperature value |
IN_SP_4 | Read rated speed value |
OUT_SP_1 x (x=0...310) | Adjust the set temperature value |
OUT_SP_4 x (x=0...1500) | Adjust the set speed value |
START_1 | Start the heater |
STOP_1 | Stop the heater |
START_4 | Start the motor |
STOP_4 | Stop the motor |
RESET | Switch to normal operating mode |
SET_MODE_n (n=A, B, or D) | Set operating mode |
OUT_SP_12@n | Setting WD safety limit temperature with set value echo |
OUT_SP_42@n | Setting WD safety limit speed with set value echo |
OUT_WD1@m | Watchdog mode 1: if event WD1 should occur, the heating and stirring functions are switched off and Er02 is displayed. Set watchdog time to m (20 - 1500) seconds, with watchdog time echo. This command launches the watchdog function and must be transmitted within the set watchdog time. |
OUT_WD2@m | Watchdog mode 2: if event WD2 should occur, the speed target value is changed to the WD safety speed limit and the temperature target value is changed to the WD safety temperature limit value. The warning WD is displayed. The WD2 event can be reset with OUT_WD2@0 - this also stops the watchdog function. Set watchdog time to m (20 - 1500) seconds, with watchdog time echo. This command launches the watchdog function and must be transmitted within the set watchdog time. |
"Watchdog" functions, monitoring of the serial data flow:
If, once this function has been activated (see NAMUR commands), there is no retransmission of the command from the computer within the set time ("watchdog time"), the heating and stirring functions are switched off in accordance with the set "watchdog" function or are changed to the set target values.
The data transmission may be interrupted by, for example, a crash in the operating system, a power failure in the PC or an issue with the connection table between the computer and the device.
"Watchdog" – mode 1:
If there is an interruption in data communications (longer than the set watchdog time), the heating and stirring functions are switched off and Er02 is displayed.
"Watchdog" – mode 2:
If there is an interruption in data communications (longer than the set watchdog time), the speed target value is changed to the WD safety speed limit and the temperature target value is changed to the WD safety temperature limit value. The warning WD is displayed.
PC 1.1 cable:
This cable is required to connect RS 232 port to a PC.
USB cable A – B:
This cable is required to connect USB port to a PC.
Error code | Causes | Effect | Solutions
Er02 - Watchdog error | |
Causes |
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Effect |
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Solutions |
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Er03 - Temperature in the device is higher than 80°C | |
Causes |
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Effect |
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Solutions |
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Er04 - Motor control is unavailable | |
Causes |
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Effect |
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Solutions |
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Er05 - No temperature increase measured by temperature sensor (selected time in menu) | |
Causes |
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Effect |
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Solutions |
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Er06 - Interruption of the safety circuit | |
Causes |
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Effect |
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Solutions |
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Er13 - Hotplate safety sensor, open-circuit | |
Causes |
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Effect |
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Solutions |
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Er14 - External temperature sensor, short-circuit | |
Causes |
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Effect |
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Solutions |
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Er21 - Fault during heating plate safety test | |
Causes |
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Effect |
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Solutions |
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Er22 - Fault during heating plate safety test | |
Causes |
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Effect |
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Solutions |
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Er24 - Heating plate temperature is higher than the set safety temperature | |
Causes |
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Effect |
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Solutions |
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Er25 - Heating switching element monitoring fail | |
Causes |
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Effect |
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Solutions |
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Er26 – Plate temperature > plate safety temperature (more than 40 K) | |
Causes |
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Effect |
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Solutions |
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Er31 – Fault in the heater switch element | |
Effect |
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Solutions |
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Er44 – Heating plate safety temperature is higher than the set safety temperature | |
Causes |
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Effect |
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Solutions |
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Er46 – Plate safety temperature > plate temperature (more than 40 K) | |
Causes |
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Effect |
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Solutions |
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| IKA Plate (RCT digital) | ||||
RCT digital (650 W) | RCT digital (900 W) | RCT digital White | RCT 5 digital | ||
General data | |||||
Voltage | 220 – 230 VAC ± 10 % 115 VAC ± 10 % 100 VAC ± 10% | ||||
Frequency | 50 / 60 Hz | ||||
Power input | 650 W | 900 W | |||
Power input standby | 1.6 W | ||||
Self-heating of the heating plate by max. stirring (RT:22°C / duration: 1h) | + 13°C | ||||
Automatic reverse rotation | yes | ||||
Intermittent mode | yes | ||||
Viscosity trend measurement | yes | ||||
Timer | yes | ||||
Interface | USB, RS 232 | ||||
Permissible ambient temperature | + 5... + 40°C | ||||
Permissible relative humidity | 80% | ||||
Protection class according to DIN EN 60529 | IP 42 | ||||
Protection class | I | ||||
Contamination level | 2 | ||||
Overvoltage category | II | ||||
Plate material | Aluminium alloy | Aluminium with ceramic coating | |||
Plate dimensions | Ø 135 mm | 137 x 137 mm | |||
Dimensions (W × D × H) | 160 × 270 × 85 mm | ||||
Weight | 2.3 kg | 2.5 kg | 2.5 kg | 2.6 kg | |
Operation at a terrestrial altitude | max. 2000 m | ||||
Stirring function | |||||
Number of stirring positions | 1 | ||||
Max. stirring quantity (H2Q) | 20 l | ||||
Speed range | 0 / 50... 1500 rpm | ||||
Speed display set-value | LCD | ||||
Speed display actual-value | LCD | ||||
Speed setting | rotating / pressing knob | ||||
Speed setting accuracy | 10 rpm | ||||
Speed variation (no load, nominal voltage, at 1500 rpm, ambient temperature + 25°C) | ± 2 % | ||||
Stirring bar length | 30... 80 mm | ||||
Heating function | |||||
Heat output | 600 W | 850 W | |||
Heating temperature range | RT + device self-heating... 310°C | ||||
Temperature setting range | 0... 310°C | ||||
Temperature display set-value | LCD | ||||
Temperature display actual-value | LCD | ||||
Temperature setting | rotating / pressing knob | ||||
Temperature setting resolution of heating plate | 1 K | ||||
Temperature setting resolution of medium | 1 K | ||||
Heating rate (1 l water in H 1500) | 6.5 K / min | 8.5 K / min | |||
Temperature control accuracy of heating plate (at 100°C) | ± 5 K | ||||
Adjustable safety circuit | 50°C... 370°C | ||||
External temperature sensor / thermometer | |||||
Connection for external temperature sensor / thermometer | PT 1000 series (excluding double PT 1000 sensors), ETS-D5, ETS-D6 | ||||
Temperature control accuracy (500 ml water in 600 ml glass beaker, 40 mm bar, 600 rpm, 50°C) | ± 0.5 K (with temperature sensor PT 1000) ± 0.5 K (with thermometer ETS-D5) ± 0.2 K (with thermometer ETS-D6) | ||||
Temperature sensor PT 1000 deviation EN 60751 class A | ≤ ± (0.15 + 0.002 × ITI) | ||||
Sensor in medium detection (Error 5) | yes |
Subject to technical changes!
Attention – Magnetism!
Risk of burns!
Notice!
Notice!
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Phone: +49 7633 831-0
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Technical specifications may be changed without prior notice.
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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