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When using electric tools, the basic safety precautions listed below should always be followed to reduce risk of fire, electric shock, and personal injury. Read all these instructions before attempting to operate this product.
SAVE THESE INSTRUCTIONS.
V | volts |
Hz | hertz |
A | amperes |
W | watts |
![]() | alternating current |
![]() | no load speed |
min -1 | revolutions per minute |
![]() | Class II Construction (double insulated) |
General warning | |
![]() | Read, understand, and follow all instructions before attempting to use this product. |
![]() | Turn tool off and disconnect tool from power source before making any adjustments or removing or installing attachments or accessories. |
![]() | Wear approved eye and hearing protection. |
![]() | Keep hands away from the rotating drill bit and workpiece clamp area when operating the machine. |
![]() | Do not expose to rain or use in a damp location. |
![]() | Do not wear jewelry or loose clothing while operating. |
Dust created by sanding, sawing, grinding, drilling, and other construction activities may contain chemicals known to cause cancer and birth defects or other reproductive harm. Examples of these chemicals are:
Your risk from exposure to these chemicals depends on how often you do this type of work. To reduce your exposure, work in a well-ventilated area with approved safety equipment, such as a dust mask specifically designed to filter out microscopic particles.
Foreman DB210-EUR specifications
Input: 220V-240V~50-60Hz 600W
No-load speed: 2,800 min-1
Minimum workpiece thickness: 13mm
Maximum workpiece thickness: 45mm
Standard drill bit: 9.5mm-diameter, 157mm overall length, stepped tip
Total mass including accessories: 11 kg
Hand-Arm Vibration Level of the Foreman DB210-EUR Pocket-Hole Machine
Vibration total values determined according to EN 61029
No Load Acceleration at handle
Vibration emission value ah= 0.472 m/s2
Uncertainty K= 1.5 m/s2
Load Acceleration at handle
Vibration emission value ah= 4.34 m/s2
Uncertainty K= 1.5 m/s2
ATTENTION
The vibration emission during actual use of the power tool can differ from the declared total value depending on the way in which the tool is used.
Noise emission value
Noise emission declaration according to EN ISO 4871
A-weighted sound pressure level measuring
Unloading: Position 1-5
LpA =90.3 dB(A)
Loading: Position 1-5
LpA =91 dB(A)
Uncertainty KpA = 3 dB.
A-weighted sound power level measuring
Unloading: Calculated LwA = 101dB(A)
Loading: Calculated LwA = 101.8 dB(A)
Uncertainty KwA = 3 dB.
User exposure to tool vibration can result in loss of sense of touch, numbness, tingling and reduced ability to grip. Long term exposure can lead to a chronic condition. If necessary, limit the length of time exposed to vibration and use anti-vibration gloves. Do not operate the tool with hands below a normal comfortable temperature, as vibration will have a greater effect. Use the figures provided in the specification relating to vibration to calculate the duration and frequency of operating the tool.
Sound and vibration levels in the specification are determined according to EN 61029 or similar international standards. The figures represent normal use for the tool in normal working conditions. A poorly maintained, incorrectly assembled, or misused tool, may produce increased levels of noise and vibration. www.osha. europa.eu provides information on sound and vibration levels in the workplace that may be useful to domestic users who use tools for long periods of time.
Guidelines for extension cord use
Extension cords are only to be used for temporary purposes. They do not replace the need for installation of outlets and proper wiring where necessary. To reduce the risk of electric shock when using a power tool outdoors, use an extension cord rated for outdoor use.
In the shop and on construction sites:
Please read all instructions and safety information contained in this manual before using this product.
Owning a Foreman gives you all the advantages of a true production pocket-hole machine with the compactness and portability of a bench-top tool. This manual guides you through the steps necessary to adjust your machine and drill pocket holes. In addition to this manual, you may find the following resources helpful:
Kreg Online: To order more pocket-hole screws, view accessories available for your jig, or get help making a particular joint, go to kregtool.com.
Kreg Owner's Community: Sign up as a member, create your own page, view other members' projects, post photos of your projects, view how-to videos, and participate in forums by going to kregjig.ning.com.
Kreg YouTube Channel: For project, product, and tip videos, visit youtube.com/user/kregtoolcompany.
Kreg on Facebook: Connect with Kreg on Facebook to share your projects and get inspiration from our fans and friends at facebook.com/kregJig.
To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before opening the access cover, making any adjustments, or removing or installing attachments or accessories.
Release the control arm
Push down on the control arm (1), release the arm lock (2) at the back of the machine base (3), and guide the control arm to the fullup position. Do not let the arm snap into the full-upright position. For transportation and storage, push down on the control arm and engage the arm lock.
ATTENTION Never lift or carry the machine by the control arm.
Always use the handles (4) at the front and rear of the machine.
TTENTION Remove the drill bit from the machine after use or when storing it.
Install the chip-removal system
The Foreman is supplied with a chip-removal system that includes a 32mm vacuum port (5) and self-tapping screws (6), vacuum shroud (7) and machine screws (8), hose clamps (9), and vacuum hose (10). In addition to helping keep your work area clean, efficient chip removal speeds drilling time and reduces heat build-up, extending the life of your drill bit. A Foreman with the chip-removal system installed must be connected to a shop vacuum when in use. Not connecting the chip-collection system to a shop vacuum causes chips to collect in the hose and vacuum shroud and eventually clog the drill bit. The Foreman can be used without the chip-collection system in place. If you install the system and find that you must use your Foreman without a shop vacuum, simply disconnect the vacuum hose from the vacuum shroud.
To install the chip-removal system, turn the Foreman onto one side and from the inside of the machine base (3), insert the vacuum port (5) into the hole in the back of the base and secure it from the outside with two self-tapping screws (6). Fasten the vacuum shroud (7) to the machine with four truss-head machine screws (8).
Slip the hose clamps (9) over the ends of the vacuum hose (10) and slip the vacuum hose ends onto the vacuum port and vacuum shroud. To make it easy to disconnect the vacuum hose from the vacuum shroud when working through the access panel (11), orient the front hose clamp with the screw head facing the front of the machine. Tighten the clamps and turn the Foreman upright.
Level the access panel
The access panel should be aligned flush with the machine top at the factory. If it needs adjustment, use the following
Place the machine on saw horses so you have access to the bottom of the machine. Lay a straight edge across the machine top (12) and access panel (11). Use the 3mm hex wrench (13) supplied with the machine to turn the panel levelers (14).
Adjust the fence-lock pressure
Rotate the ¼-turn fence-lock handles (15) clockwise (locked position). If the fence (16) can be moved with moderate pressure, tighten the fence-lock screws (17). Rotate the handles counterclockwise (unlocked position) and verify that the fence moves freely.
Should it ever be necessary to disassemble the fence locks, the fence-lock bases (18) must be oriented with the flat area indicated in the drawing facing the fence.
Install the plug converter
Open the hinged UK plug converter (19) cover. Position the two-pin plug that is molded onto the power cord in the converter, snapping the pins into the terminal clips.
Close the converter cover and secure it by tightening the captured machine screw located between the horizontal plug blades.
The converter features a replaceable fuse. To replace the fuse, pry the fuse holder (20) out of the converter base with a small screwdriver. Position a new fuse in the holder and press the holder into the converter base, making sure the holder is fully seated.
To create strong joints, you'll adjust machine settings to match the thickness of the workpiece and the length of the screw. The Foreman makes this easy, in just four simple steps:
Do not reach inside the machine base from the bottom when the machine is connected to power.
Screw Length Selection Guide | |
Material Thickness | Screw Length |
1⁄2" [13 mm]* | 1" [25 mm]†3⁄4" [19 mm]†† |
5⁄8" [16 mm] | 1" [25 mm] |
3⁄4" [19 mm] | 11⁄4" [32 mm] |
7⁄8" [22 mm] | 11⁄2" [38 mm] |
1" [25 mm] | 11⁄2" [38 mm] |
11⁄8" [29 mm] | 11⁄2" [38 mm] |
11⁄4" [32 mm] | 2" [51 mm] |
13⁄8" [35 mm] | 2" [51 mm] |
11⁄2" [38 mm] | 21⁄2" [64 mm] |
Using the Drilling-Depth Setting Block | |||
Drill Guide & Bit | Material Thickness | Screw Length | Setting Block Step |
Micro* | [13mm] | [19mm] | ¾" |
Micro* & Standard | [16mm-29mm] | [25mm, 32mm, 38mm] | 1", 1¼", 1½" |
Standard | [32mm-35mm] | [51mm] | 2" |
Standard & HD* | [38mm] | [64mm] | 2½" |
Mitered Corners
Two pocket holes with our recommended minimum spacing of 14mm center-to center fit entirely on the face of a 19mm-thick board at least 60mm wide. Simply set up the machine for 19mm-thick stock. Then with the mitered end of the workpiece against the fence, drill one hole 11mm from the miter heel and a second hole 60mm from the miter toe.
You also can drill one pocket hole on each side of a miter joint rather than drilling both holes on the same side.
Workpiece stops
ATTENTION
A workpiece stop can be used on either side of the drill guide by sliding it out of the fence T-slot, flipping it over so the open end of the stop arm faces center, and reinstalling it in the T-slot.
Loosen the socket-head bolt on the workpiece stop (34) with the 3mm hex wrench (13), slide the stop to the desired location, and tighten the bolt. Keeping the fence (16) centered side to side allows you to use the center-reading measuring tape (36) to position the stops. Override a stop by placing the workpiece over the stop, pressing the spring-loaded stop arm into the stop body.
Each stop arm can be held in the retracted position by pressing the arm into the stop body and then sliding it toward the socket-head bolt that secures the stop in the fence. The notch in the arm provides a grip point. To reactivate the stop arm, slide it away from the bolt.
Accessory storage
You can store the #2 square driver bit (37), drilling-depth setting block (24), and optional Micro and HD drill guides and bits in the accessory tray (38) located under the access panel (11). To keep the hex wrench (13) accessible for locking and unlocking the access panel and making other adjustments, insert the long end of the wrench into the wrench holder (39) in the left front foot (40).
Secure mounting
For flexibility in securing your Foreman to a work surface, the foot (40) at each corner of the machine base features a flat surface for temporarily clamping the machine to a work bench as well as a mounting hole (41) for attachment with a bolt or screw.
Switch lock-out
To prevent unauthorized use of the machine, a hole through the switch (34) allows it to be locked in the off position with a padlock (not included).
Replacing a drill bit or installing a drill bit and drill-guide set
ATTENTION
Use the appropriate procedure below when replacing a drill bit or installing the optional Micro or HD drill bits and drill guides.
Drill-bit edges are sharp. Wear gloves when replacing or changing the drill bit.
To protect the workpiece stops (35) when opening the access panel (11), release the fence-lock handles (15) and move the fence (16) all the way back. Turn the clamp adjustment knob (29) counterclockwise to raise the clamp pad (28). Unlock the access panel using the 3mm hex wrench (13), open the panel and engage the panel support (42). Remove the link-release pin (43) and slide the motor (44) off the guide rods (45).
To replace the drill bit (22), pull the quick-change chuck (46) collar forward and remove the drill bit. Insert the new drill bit hex shank into chuck, and release the collar. Slide the motor onto the guide rods, inserting the drill bit into the drill guide (25). Align the motor link (47) with the link hole on the motor, and insert the link-release pin. Disengage the access panel support and close and lock the panel.
When switching to the optional Micro or HD drill and guide, change the drill bit as instructed above. Then disconnect the vacuum hose (10) from the vacuum shroud (7). Lift the access panel off the machine, disengaging the hinge pivots (48) on the access panel from the pivot sockets (49) on the machine top (12).
Place the access panel upside down on a flat surface (for example, a tablesaw table). Loosen the drill-guide set screw (50) with the 3mm hex wrench (13) and remove the drill guide. Firmly holding the access panel against the flat surface, slide the new drill guide into the opening, rotate it so the angled face is against the flat surface, and tighten the set screw.
Install the access panel on the machine and engage the panel support. Reconnect the vacuum hose to the vacuum shroud. Slide the motor onto the guide rods, inserting the drill bit into the drill guide. Connect the motor link (47) to the motor with the link-release pin and close and lock the panel.
To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before opening the access panel, making any adjustments, or removing or installing attachments or accessories.
ATTENTION
When replacing the drill bit, use only Kreg replacement bits.
If the power supply cord is damaged, do not attempt to repair it. A damaged cord must be replaced by a specially prepared cord available through the Kreg service organization.
Motor service
To ensure product safety and reliability, all motor repairs should be performed by the Kreg Tool Company factory service center. Call Kreg Customer Service (1.800.447.8638) for return authorization and shipping instructions.
Replacement parts
For a diagram and list of replacement parts and assemblies, go to www.kregtool.com and view the online version of this manual.
Tips to reduce splitting
Because accessories, other than those offered by Kreg, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only Kreg recommended accessories should be used with this product. Recommended accessories for use with your tool are available at extra cost from your distributor or local service center. The following accessories are available for the Kreg Foreman DB210-EUR from your Kreg dealer or online at www.kregjig.com.
Micro Pocket™ Drill Guide and Drill Bit ITEM# DB210-MBB
With a hole diameter 25% smaller than our standard pocket hole, the Micro Pocket™ Drill Guide lets you create compact pocket holes in thin stock, and tight repair applications.
HD Drill Bit
ITEM# DB210-HDB
Replacement drill bit for the Foreman DB210-EUR
Kreg Jig® HD Drill Guide and Drill Bit
ITEM# DB210-HDBB
Designed for use with "2-by" material, this heavy-duty system drill holes for #14 x 21⁄2" pocket screws.
Kreg Face Clamps™
Item# KHC-PREMIUM (75mm reach),
Item# KHC-LARGE (150mm reach),
Item# KHC-XLARGE (250mm reach)
With a choice of 75mm-, 150mm-, and 250mm reach, there's a Kreg Face Clamp™ that meets your needs.
www.kregtool.com
1.800.447.8638
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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